Tubbox® column formers - Max Frank GmbH & Co. KG

FRANK
Product List
valid as of 1 A pril 2 014
®
Tubbox
column formers
Spacers
Tubbox ® column formers
Formwork Technologies
Tubbox ® column formers
The Tubbox® range of column formers offer you the opportunity to create columns of distinction. There is a choice of three
finishes for the simple round columns, spiral, smooth and blowhole free. A comprehensive range of geometrical shapes
Faster progress on site: installation and stripping just
Fratec® formwork elements for capitals and column bases
cannot be done quicker
complement the range of Tubbox® column formers.
■
Light and easy to handle during transport and erection
Tubbox® Multi circular column formers are especially suitable
■
Economical: cleaning and return of formwork not required
for the production of multiple new columns of the same
■
Multiple columns formed in one concrete pour
diameter as well as for the redevelopment and reinforcement
■
No release agent necessary
of existing columns.
■
Simple disposal as recyclable (cardboard) waste
■
Formwork in accordance with the requirements of the
■
Reinforcement Technologies
including square, rectangular, oval, textured, etc make this easy to use column former a popular choice.
instructions sheet for exposed concrete, exposed
Sealing Technologies
concrete class SB3
Round
Square
Spiral finish
Textured
Smooth finish
V supports
Special
shapes
Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y
Base/Capital
Accessories
Miscellaneous
Oval
Building Acoustics
Rectangular
Blowhole free
finish
45
Tubbox ® column formers
Spacers
Tubbox® – circular column formers – spiral finish
Designation
Reinforcement Technologies
Formwork Technologies
“Spiral” version:
concrete surface quality with
standard finish and slight imprinting of spiral former.
Art. no.
Internal pipe
diameter
mm
Concrete
required
m3/m
Concreting
rate
metres/hour
Weight
kg/m
SRS150
SRS200
SRS240
SRS250
SRS300
SRS350
SRS400
SRS450
SRS500
SRS550
SRS600
SRS650
SRS700
SRS750
SRS800
SRS900
SRS1000
150
200
240
250
300
350
400
450
500
550
600
650
700
750
800
900
1000
0,019
0,033
0,048
0,052
0,074
0,101
0,132
0,167
0,206
0,249
0,297
0,348
0,404
0,463
0,528
0,668
0,825
6
6
6
6
6
6
5
4
3
3
3
3
3
3
3
2
2
1.45
1.89
2.20
2.39
2.67
3.98
4.67
5.63
6.87
7.80
9.34
10.79
12.11
14.10
17.00
19.80
23.44
Art. no.
Internal pipe
diameter
mm
Concrete
required
m3/m
Concreting
rate
metres/hour
Weight
kg/m
SRG150
SRG200
SRG240
SRG250
SRG300
SRG350
SRG400
SRG450
SRG500
SRG550
SRG600
SRG650
SRG700
SRG750
SRG800
SRG900
SRG1000
150
200
240
250
300
350
400
450
500
550
600
650
700
750
800
900
1000
0,019
0,033
0,048
0,052
0,074
0,101
0,132
0,167
0,206
0,249
0,297
0,348
0,404
0,463
0,528
0,668
0,825
6
6
6
6
6
6
5
4
3
3
3
3
3
3
3
2
2
1.71
2.24
2.62
2.83
3.19
4.59
5.37
6.42
7.74
8.76
10.39
11.92
13.33
15.41
18.40
21.37
25.19
Art. no.
Internal pipe
diameter
mm
Concrete
required
m3/m
Concreting
rate
metres/hour
Weight
kg/m
SRL150
SRL200
SRL240
SRL250
SRL300
SRL350
SRL400
SRL450
SRL500
SRL550
SRL600
SRL650
SRL700
SRL750
SRL800
SRL900
SRL1000
150
200
240
250
300
350
400
450
500
550
600
650
700
750
800
900
1000
0,019
0,033
0,048
0,052
0,074
0,101
0,132
0,167
0,206
0,249
0,297
0,348
0,404
0,463
0,528
0,668
0,825
6
6
6
6
6
6
5
4
3
3
3
3
3
3
3
2
2
1.61
2.11
2.46
2.66
2.99
4.36
5.10
6.12
7.41
8.40
9.99
11.49
12.87
14.91
17.87
20.77
24.52
Tubbox® – circular column formers – smooth finish
Designation
Sealing Technologies
“Lined” version:
Smooth concrete surface quality
with minimal blowholes in the finished surface, but imprint of the
insert joint. For former diameters
exceeding 600 mm, two vertical
butt-joints of the former inserts
will be visible.
Tubbox® – circular column formers – blowhole free
Building Acoustics
Designation
Miscellaneous
“Blowhole-free”:
Highest surface hardness of
concrete cover, largely free of
blowholes. For more detailed
information, please refer to the
Zemdrain® section. Colour differences in the concrete, visible
on stripping the formwork, will
disappear in a few days.
46
w w w. m a x f r a n k . c o m
Tubbox ® column formers
Concrete
required
m3/m
Concreting
rate
metres/hour
Weight
kg/m
SRR175240
SRR200240
SRR200250
SRR200300
SRR200350
SRR200400
SRR240300
SRR240350
SRR240360
SRR240365
SRR240400
SRR240450
SRR240500
SRR250300
SRR250350
SRR250400
SRR250500
SRR300350
SRR300400
SRR300450
SRR300500
SRR350400
SRR400500
175 x 240
200 x 240
200 x 250
200 x 300
200 x 350
200 x 400
240 x 300
240 x 350
240 x 360
240 x 365
240 x 400
240 x 450
240 x 500
250 x 300
250 x 350
250 x 400
250 x 500
300 x 350
300 x 400
300 x 450
300 x 500
350 x 400
400 x 500
306
306
357
408
408
510
408
459
459
459
459
561
612
408
459
510
612
459
510
561
612
561
663
0,044
0,050
0,053
0,063
0,074
0,084
0,076
0,088
0,091
0,092
0,101
0,113
0,126
0,079
0,092
0,105
0,131
0,110
0,126
0,142
0,158
0,147
0,210
6
6
6
6
5
3
5
4
4
4
4
3
3
5
5
3
3
4
3
3
3
3
3
5.39
5.40
6.74
8.88
8.94
12.48
8.85
10.30
10.30
10.30
10.32
14.27
16.53
8.84
10.28
12.34
16.48
10.19
12.20
14.04
16.24
13.94
18.58
a
Art. no.
Dimension
axa
mm
External tube
diameter
mm
Concrete
required
m3/m
Concreting
rate
metres/hour
Weight
kg/m
SRQ150150
SRQ200200
SRQ240240
SRQ250250
SRQ300300
SRQ350350
SRQ360360
SRQ400400
SRQ450450
SRQ500500
150 x 150
200 x 200
240 x 240
250 x 250
300 x 300
350 x 350
360 x 360
400 x 400
450 x 450
500 x 500
206
276
356
356
408
510
510
561
663
714
0,024
0,042
0,060
0,066
0,095
0,129
0,136
0,168
0,213
0,263
6
6
6
6
5
4
4
3
3
3
3.68
5.08
7.33
7.34
8.63
12.15
12.12
13.80
18.53
21.00
Sealing Technologies
Tubbox® – square column formers
a
Ø
External tube
diameter
mm
Formwork Technologies
Ø
Dimension
axb
mm
Reinforcement Technologies
b
Art. no.
Spacers
Tubbox® – rectangular column formers
a
Building Acoustics
Other sizes and shapes to order.
All versions are supplied with rip cord.
For Tubbox® formwork for square and rectangular columns, the sleeve liners are butt-jointed
at lengths of more than 5.0 m. Slight imprinting of the butt-joint in the concrete cannot be
avoided.
For shorter and excess lengths, there is a surcharge of
- 20% for a length of 0.4 m to < 1.0 m
- 10% for a length of 1.0 m to 2.0 m
- 10% for a length > 6.0 m
The minimum invoicing length is 0.4 m with 20% surcharge.
The maximum length is 6.0 m for a Ø > 600 mm pipe and 8.0 m for a Ø ≤ 600 mm pipe.
Miscellaneous
Length tolerance -0.0 + 2.5 cm
Custom production – no in-stock products.
Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y
47
Tubbox ® column formers
Tubbox® supporting brace (without props)
Spacers
Suitable for vertical alignment of column formers
Art. no.
Weight
kg/pce.
Size I
for column formers Ø 200 - 600 mm –
type bracket, tension belt with ratchet
and 3 forks
SRZS200
2.30
Size II
for column formers Ø > 600 mm – type
bracket, tension belt with ratchet and
3 forks
SRZS600
2.50
Additional thread nipple
for connection of a fourth prop
SRZSGST
0.43
Size I
for column formers Ø 200 - 600 mm –
type bracket, tension belt with ratchet
and 3 forks
SRZSGEW200
2.40
Size II
for column formers Ø > 600 mm – type
bracket, tension belt with ratchet and 3
threaded steel rods
SRZSGEW600
2.60
Additional thread nipple
for connection of a fourth prop
Fabric-reinforced adhesive tape
50 mm x 50 m, for sealing column former
joints when butt-jointed on site and for repairing damaged column former surfaces
SRZSGEW
0.45
SRKBANDG
0.52
Reinforcement Technologies
Formwork Technologies
Designation
Delivery and Assembly Instructions for using Tubbox® column formers
Transport
Sealing Technologies
■
Always transport the cores on a level
Assembly
■
Transport damages or other defects
■
Do not force the formwork tubes
surface supported over their entire
must be noted on the delivery note
over reinforcement or spacers that
length to avoid pressure points.
upon receipt of the goods. Our
are bent too far. Any protruding
■
Protect cores from abrasive loading.
warranty only covers defects that
spacers and reinforcement will
■
Protect cores against heat, rain and
are noted on the delivery note
damage the formwork and will force
moisture - do not place into puddles
immediately after arrival of the
the formwork into an oval shape.
Protect accidentally damaged
goods.
■
surfaces against moisture with an
adhesive tape.
■
Tubbox® is produced to
ISO/DIN 9001, inspected and
Building Acoustics
dispatched in perfect condition.
Miscellaneous
§ 1.00 m
” 2 days
48
2
!
w w w. m a x f r a n k . c o m
Tubbox ® column formers
Spacers
FRANK column formers allow for
producing geometrical shapes
with virtually no limits.
Column formwork for virtually any cross section, including
conical shapes, can be produced to your drawings at short
notice.
Formwork Technologies
Please call us - we look forward to assisting you.
FTCSR06
FTCSR08
Reinforcement Technologies
Examples for special designs:
FTCSCR3
FTCSCQ1
Sealing Technologies
Full of character and versatile
Light and shadow effect of a structure surface makes a
feature of the character of the component “Support”.
Building Acoustics
Use our “Classic” structures for the design of the columns.
Calculating construction core length
for the special form “Classic” structure
capital
50
Example: column diameter D 300 mm
cross section A-A
- 50 mm
Round column formwork on the capital
- 50 mm
Capital height: 0.65 x D
A
- 0,65 x 300 mm
Structure = construction core length
4.510 mm
A
50 mm with round cross section,
without "classic" texture
Miscellaneous
- 0,65 x 300 mm
Round column formwork on the base
construction joint
50
Column base height: 0.65 x D
5.000 mm
texture
edge of capital
total length
Total support length: bottom edge of foot to top
column base
Please indicate the total length when placing an order.
Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y
49
Tubbox ® column formers
Spacers
Tubbox ® Multi special circular column formers for multiple use
Tubbox® Multi circular column formers are especially suitable for the production of multiple new columns of the same diameter as well as for the redevelopment of existing columns.
Benefits in renovation applications:
Tubbox® Multi solves the problem of encasing columns
■
Repeat use saves money
■
High surface quality, similar to Tubbox® smooth finish
■
Only one lengthwise joint on the circumference
■
Low freight and storage volume
■
Light weight aids transport and handling on site
■
Easy handling in closed buildings
■
One type of tightener suitable for all diameters
■
Suitable for encasing steel columns
■
Easy to shorten on site
■
Visual improvement of existing columns is achievable
■
Easy stripping
■
Enhanced structural stability
■
Little waste caused during shuttering works
■
between slabs and capitals.
■
Suitable for retrospective widening of existing columns in
old buildings where the slab is in place
Sealing Technologies
Reinforcement Technologies
Formwork Technologies
Benefits:
Compensating
ring
Mounting aids
Building Acoustics
Support
device
Miscellaneous
Tighteners
Tubbox® Multi
50
Fixation base
point
w w w. m a x f r a n k . c o m
Tubbox ® column formers
Tubbox® Multi special circular column formers
Internal pipe diameter
mm
250
300
350
400
450
500
550
600
650
700
800
Concreting rate
metres/hour
Weight
kg/m
0.79 x ...
5
4.32
0.94 x ...
5
4.36
1.10 x ...
5
4.41
1.26 x ...
4
4.46
1.41 x ...
4
4.50
1.57 x ...
3
4.55
1.73 x ...
3
4.60
1.88 x ...
3
4.65
2.04 x ...
2.5
4.69
2.20 x ...
2
4.74
2.51 x ...
2
4.83
The minimum invoicing length is 0.4 m with 20% surcharge.
The maximum length is 8.0 m.
Length tolerance -0.0 +1.0 cm
Delivery time is 5 working days
Formwork Technologies
SRM250
SRM300
SRM350
SRM400
SRM450
SRM500
SRM550
SRM600
SRM650
SRM700
SRM800
Other sizes on request.
For shorter and excess lengths, there is a surcharge of
- 20% for a length of 0.4 m to < 1.0 m
- 10% for a length of 1.0 m to 2.0 m
- 10% for a length > 6.0 m
Delivery dimension
width x tube length
m
Reinforcement Technologies
Art. no.
Spacers
for multiple use
Tubbox® Multi mounting aids
Art. no.
Description
SRMMH
for column former Ø 250 - 500 mm
SRMMH550
for column former Ø 550 - 800 mm
3 installation eyes to facilitate vertical fixing by crane in a 100 mm extension of the former
Tubbox® Multi head pieces
Internal pipe diameter
mm
Weight
kg/pce.
SRMKT250
SRMKT300
SRMKT350
SRMKT400
SRMKT450
SRMKT500
SRMKT550
SRMKT600
SRMKT650
SRMKT700
SRMKT800
250
300
350
400
450
500
550
600
650
700
800
0.67
0.78
0.89
1.00
1.11
1.22
1.32
1.48
1.58
1.69
2.12
Recommended usage
pieces/metre
Weight
kg/pce.
Building Acoustics
Art. no.
Sealing Technologies
for fixing the supporting brace, tension belt with ratchet, see page 48.
Tubbox® Multi tighteners
Art. no.
SRMSS1
3
1.65
3 tighteners per metre are required to close the column formers Tubbox® Multi Ø up to
500 mm, for Ø beyond 500 mm 3.5 tighteners per metre are required.
Art. no.
Internal pipe diameter
mm
Weight
kg/pce.
SRMFP250
SRMFP300
SRMFP350
SRMFP400
SRMFP450
SRMFP500
SRMFP550
SRMFP600
SRMFP650
SRMFP700
SRMFP800
250
300
350
400
450
500
550
600
650
700
800
0.47
0.61
0.76
0.92
1.11
1.22
1.53
1.76
2.01
2.28
2.86
Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y
Miscellaneous
Tubbox® Multi fixing of column formers at base
51
Max Frank GmbH & Co. KG
Technologies for the construction industry
Mitterweg 1
94339 Leiblfing
Germany
Phone +49 9427 189-117
Fax
+49 9427 1588
925PL02/08 – INT/GB – 11/14
[email protected]
www.maxfrank.com