FRANK Product List valid as of 1 A pril 2 014 ® Tubbox column formers Spacers Tubbox ® column formers Formwork Technologies Tubbox ® column formers The Tubbox® range of column formers offer you the opportunity to create columns of distinction. There is a choice of three finishes for the simple round columns, spiral, smooth and blowhole free. A comprehensive range of geometrical shapes Faster progress on site: installation and stripping just Fratec® formwork elements for capitals and column bases cannot be done quicker complement the range of Tubbox® column formers. ■ Light and easy to handle during transport and erection Tubbox® Multi circular column formers are especially suitable ■ Economical: cleaning and return of formwork not required for the production of multiple new columns of the same ■ Multiple columns formed in one concrete pour diameter as well as for the redevelopment and reinforcement ■ No release agent necessary of existing columns. ■ Simple disposal as recyclable (cardboard) waste ■ Formwork in accordance with the requirements of the ■ Reinforcement Technologies including square, rectangular, oval, textured, etc make this easy to use column former a popular choice. instructions sheet for exposed concrete, exposed Sealing Technologies concrete class SB3 Round Square Spiral finish Textured Smooth finish V supports Special shapes Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y Base/Capital Accessories Miscellaneous Oval Building Acoustics Rectangular Blowhole free finish 45 Tubbox ® column formers Spacers Tubbox® – circular column formers – spiral finish Designation Reinforcement Technologies Formwork Technologies “Spiral” version: concrete surface quality with standard finish and slight imprinting of spiral former. Art. no. Internal pipe diameter mm Concrete required m3/m Concreting rate metres/hour Weight kg/m SRS150 SRS200 SRS240 SRS250 SRS300 SRS350 SRS400 SRS450 SRS500 SRS550 SRS600 SRS650 SRS700 SRS750 SRS800 SRS900 SRS1000 150 200 240 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 0,019 0,033 0,048 0,052 0,074 0,101 0,132 0,167 0,206 0,249 0,297 0,348 0,404 0,463 0,528 0,668 0,825 6 6 6 6 6 6 5 4 3 3 3 3 3 3 3 2 2 1.45 1.89 2.20 2.39 2.67 3.98 4.67 5.63 6.87 7.80 9.34 10.79 12.11 14.10 17.00 19.80 23.44 Art. no. Internal pipe diameter mm Concrete required m3/m Concreting rate metres/hour Weight kg/m SRG150 SRG200 SRG240 SRG250 SRG300 SRG350 SRG400 SRG450 SRG500 SRG550 SRG600 SRG650 SRG700 SRG750 SRG800 SRG900 SRG1000 150 200 240 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 0,019 0,033 0,048 0,052 0,074 0,101 0,132 0,167 0,206 0,249 0,297 0,348 0,404 0,463 0,528 0,668 0,825 6 6 6 6 6 6 5 4 3 3 3 3 3 3 3 2 2 1.71 2.24 2.62 2.83 3.19 4.59 5.37 6.42 7.74 8.76 10.39 11.92 13.33 15.41 18.40 21.37 25.19 Art. no. Internal pipe diameter mm Concrete required m3/m Concreting rate metres/hour Weight kg/m SRL150 SRL200 SRL240 SRL250 SRL300 SRL350 SRL400 SRL450 SRL500 SRL550 SRL600 SRL650 SRL700 SRL750 SRL800 SRL900 SRL1000 150 200 240 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 0,019 0,033 0,048 0,052 0,074 0,101 0,132 0,167 0,206 0,249 0,297 0,348 0,404 0,463 0,528 0,668 0,825 6 6 6 6 6 6 5 4 3 3 3 3 3 3 3 2 2 1.61 2.11 2.46 2.66 2.99 4.36 5.10 6.12 7.41 8.40 9.99 11.49 12.87 14.91 17.87 20.77 24.52 Tubbox® – circular column formers – smooth finish Designation Sealing Technologies “Lined” version: Smooth concrete surface quality with minimal blowholes in the finished surface, but imprint of the insert joint. For former diameters exceeding 600 mm, two vertical butt-joints of the former inserts will be visible. Tubbox® – circular column formers – blowhole free Building Acoustics Designation Miscellaneous “Blowhole-free”: Highest surface hardness of concrete cover, largely free of blowholes. For more detailed information, please refer to the Zemdrain® section. Colour differences in the concrete, visible on stripping the formwork, will disappear in a few days. 46 w w w. m a x f r a n k . c o m Tubbox ® column formers Concrete required m3/m Concreting rate metres/hour Weight kg/m SRR175240 SRR200240 SRR200250 SRR200300 SRR200350 SRR200400 SRR240300 SRR240350 SRR240360 SRR240365 SRR240400 SRR240450 SRR240500 SRR250300 SRR250350 SRR250400 SRR250500 SRR300350 SRR300400 SRR300450 SRR300500 SRR350400 SRR400500 175 x 240 200 x 240 200 x 250 200 x 300 200 x 350 200 x 400 240 x 300 240 x 350 240 x 360 240 x 365 240 x 400 240 x 450 240 x 500 250 x 300 250 x 350 250 x 400 250 x 500 300 x 350 300 x 400 300 x 450 300 x 500 350 x 400 400 x 500 306 306 357 408 408 510 408 459 459 459 459 561 612 408 459 510 612 459 510 561 612 561 663 0,044 0,050 0,053 0,063 0,074 0,084 0,076 0,088 0,091 0,092 0,101 0,113 0,126 0,079 0,092 0,105 0,131 0,110 0,126 0,142 0,158 0,147 0,210 6 6 6 6 5 3 5 4 4 4 4 3 3 5 5 3 3 4 3 3 3 3 3 5.39 5.40 6.74 8.88 8.94 12.48 8.85 10.30 10.30 10.30 10.32 14.27 16.53 8.84 10.28 12.34 16.48 10.19 12.20 14.04 16.24 13.94 18.58 a Art. no. Dimension axa mm External tube diameter mm Concrete required m3/m Concreting rate metres/hour Weight kg/m SRQ150150 SRQ200200 SRQ240240 SRQ250250 SRQ300300 SRQ350350 SRQ360360 SRQ400400 SRQ450450 SRQ500500 150 x 150 200 x 200 240 x 240 250 x 250 300 x 300 350 x 350 360 x 360 400 x 400 450 x 450 500 x 500 206 276 356 356 408 510 510 561 663 714 0,024 0,042 0,060 0,066 0,095 0,129 0,136 0,168 0,213 0,263 6 6 6 6 5 4 4 3 3 3 3.68 5.08 7.33 7.34 8.63 12.15 12.12 13.80 18.53 21.00 Sealing Technologies Tubbox® – square column formers a Ø External tube diameter mm Formwork Technologies Ø Dimension axb mm Reinforcement Technologies b Art. no. Spacers Tubbox® – rectangular column formers a Building Acoustics Other sizes and shapes to order. All versions are supplied with rip cord. For Tubbox® formwork for square and rectangular columns, the sleeve liners are butt-jointed at lengths of more than 5.0 m. Slight imprinting of the butt-joint in the concrete cannot be avoided. For shorter and excess lengths, there is a surcharge of - 20% for a length of 0.4 m to < 1.0 m - 10% for a length of 1.0 m to 2.0 m - 10% for a length > 6.0 m The minimum invoicing length is 0.4 m with 20% surcharge. The maximum length is 6.0 m for a Ø > 600 mm pipe and 8.0 m for a Ø ≤ 600 mm pipe. Miscellaneous Length tolerance -0.0 + 2.5 cm Custom production – no in-stock products. Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y 47 Tubbox ® column formers Tubbox® supporting brace (without props) Spacers Suitable for vertical alignment of column formers Art. no. Weight kg/pce. Size I for column formers Ø 200 - 600 mm – type bracket, tension belt with ratchet and 3 forks SRZS200 2.30 Size II for column formers Ø > 600 mm – type bracket, tension belt with ratchet and 3 forks SRZS600 2.50 Additional thread nipple for connection of a fourth prop SRZSGST 0.43 Size I for column formers Ø 200 - 600 mm – type bracket, tension belt with ratchet and 3 forks SRZSGEW200 2.40 Size II for column formers Ø > 600 mm – type bracket, tension belt with ratchet and 3 threaded steel rods SRZSGEW600 2.60 Additional thread nipple for connection of a fourth prop Fabric-reinforced adhesive tape 50 mm x 50 m, for sealing column former joints when butt-jointed on site and for repairing damaged column former surfaces SRZSGEW 0.45 SRKBANDG 0.52 Reinforcement Technologies Formwork Technologies Designation Delivery and Assembly Instructions for using Tubbox® column formers Transport Sealing Technologies ■ Always transport the cores on a level Assembly ■ Transport damages or other defects ■ Do not force the formwork tubes surface supported over their entire must be noted on the delivery note over reinforcement or spacers that length to avoid pressure points. upon receipt of the goods. Our are bent too far. Any protruding ■ Protect cores from abrasive loading. warranty only covers defects that spacers and reinforcement will ■ Protect cores against heat, rain and are noted on the delivery note damage the formwork and will force moisture - do not place into puddles immediately after arrival of the the formwork into an oval shape. Protect accidentally damaged goods. ■ surfaces against moisture with an adhesive tape. ■ Tubbox® is produced to ISO/DIN 9001, inspected and Building Acoustics dispatched in perfect condition. Miscellaneous § 1.00 m 2 days 48 2 ! w w w. m a x f r a n k . c o m Tubbox ® column formers Spacers FRANK column formers allow for producing geometrical shapes with virtually no limits. Column formwork for virtually any cross section, including conical shapes, can be produced to your drawings at short notice. Formwork Technologies Please call us - we look forward to assisting you. FTCSR06 FTCSR08 Reinforcement Technologies Examples for special designs: FTCSCR3 FTCSCQ1 Sealing Technologies Full of character and versatile Light and shadow effect of a structure surface makes a feature of the character of the component “Support”. Building Acoustics Use our “Classic” structures for the design of the columns. Calculating construction core length for the special form “Classic” structure capital 50 Example: column diameter D 300 mm cross section A-A - 50 mm Round column formwork on the capital - 50 mm Capital height: 0.65 x D A - 0,65 x 300 mm Structure = construction core length 4.510 mm A 50 mm with round cross section, without "classic" texture Miscellaneous - 0,65 x 300 mm Round column formwork on the base construction joint 50 Column base height: 0.65 x D 5.000 mm texture edge of capital total length Total support length: bottom edge of foot to top column base Please indicate the total length when placing an order. Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y 49 Tubbox ® column formers Spacers Tubbox ® Multi special circular column formers for multiple use Tubbox® Multi circular column formers are especially suitable for the production of multiple new columns of the same diameter as well as for the redevelopment of existing columns. Benefits in renovation applications: Tubbox® Multi solves the problem of encasing columns ■ Repeat use saves money ■ High surface quality, similar to Tubbox® smooth finish ■ Only one lengthwise joint on the circumference ■ Low freight and storage volume ■ Light weight aids transport and handling on site ■ Easy handling in closed buildings ■ One type of tightener suitable for all diameters ■ Suitable for encasing steel columns ■ Easy to shorten on site ■ Visual improvement of existing columns is achievable ■ Easy stripping ■ Enhanced structural stability ■ Little waste caused during shuttering works ■ between slabs and capitals. ■ Suitable for retrospective widening of existing columns in old buildings where the slab is in place Sealing Technologies Reinforcement Technologies Formwork Technologies Benefits: Compensating ring Mounting aids Building Acoustics Support device Miscellaneous Tighteners Tubbox® Multi 50 Fixation base point w w w. m a x f r a n k . c o m Tubbox ® column formers Tubbox® Multi special circular column formers Internal pipe diameter mm 250 300 350 400 450 500 550 600 650 700 800 Concreting rate metres/hour Weight kg/m 0.79 x ... 5 4.32 0.94 x ... 5 4.36 1.10 x ... 5 4.41 1.26 x ... 4 4.46 1.41 x ... 4 4.50 1.57 x ... 3 4.55 1.73 x ... 3 4.60 1.88 x ... 3 4.65 2.04 x ... 2.5 4.69 2.20 x ... 2 4.74 2.51 x ... 2 4.83 The minimum invoicing length is 0.4 m with 20% surcharge. The maximum length is 8.0 m. Length tolerance -0.0 +1.0 cm Delivery time is 5 working days Formwork Technologies SRM250 SRM300 SRM350 SRM400 SRM450 SRM500 SRM550 SRM600 SRM650 SRM700 SRM800 Other sizes on request. For shorter and excess lengths, there is a surcharge of - 20% for a length of 0.4 m to < 1.0 m - 10% for a length of 1.0 m to 2.0 m - 10% for a length > 6.0 m Delivery dimension width x tube length m Reinforcement Technologies Art. no. Spacers for multiple use Tubbox® Multi mounting aids Art. no. Description SRMMH for column former Ø 250 - 500 mm SRMMH550 for column former Ø 550 - 800 mm 3 installation eyes to facilitate vertical fixing by crane in a 100 mm extension of the former Tubbox® Multi head pieces Internal pipe diameter mm Weight kg/pce. SRMKT250 SRMKT300 SRMKT350 SRMKT400 SRMKT450 SRMKT500 SRMKT550 SRMKT600 SRMKT650 SRMKT700 SRMKT800 250 300 350 400 450 500 550 600 650 700 800 0.67 0.78 0.89 1.00 1.11 1.22 1.32 1.48 1.58 1.69 2.12 Recommended usage pieces/metre Weight kg/pce. Building Acoustics Art. no. Sealing Technologies for fixing the supporting brace, tension belt with ratchet, see page 48. Tubbox® Multi tighteners Art. no. SRMSS1 3 1.65 3 tighteners per metre are required to close the column formers Tubbox® Multi Ø up to 500 mm, for Ø beyond 500 mm 3.5 tighteners per metre are required. Art. no. Internal pipe diameter mm Weight kg/pce. SRMFP250 SRMFP300 SRMFP350 SRMFP400 SRMFP450 SRMFP500 SRMFP550 SRMFP600 SRMFP650 SRMFP700 SRMFP800 250 300 350 400 450 500 550 600 650 700 800 0.47 0.61 0.76 0.92 1.11 1.22 1.53 1.76 2.01 2.28 2.86 Te c h n o l o g i e s f o r t h e c o n s t r u c t i o n i n d u s t r y Miscellaneous Tubbox® Multi fixing of column formers at base 51 Max Frank GmbH & Co. KG Technologies for the construction industry Mitterweg 1 94339 Leiblfing Germany Phone +49 9427 189-117 Fax +49 9427 1588 925PL02/08 – INT/GB – 11/14 [email protected] www.maxfrank.com
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