Company profile

Shoe production goes beyond shoes. Language, communication, business culture, supply chain,
customs and logistics are also part of a full strategy to gain competitive advantages at a global level.
04
OUR HISTORY
OUR HISTORY
Orion has been managing production programs for different brands. Each one of
these projects has been planned according to the specific customer’s needs and
managed with the expertise and know-how developed in the process.
Our strategy is based on the principle of specialization, meaning that just as
the factories are good at manufacturing shoes, tanneries are good at producing
leather; Orion provides solutions in developing, planning, implementing,
managing, quality control, shipments, logistics and communications.
05
OUR PHILOSOPHY
OUR PHILOSOPHY
• Convert our client’s needs on satisfied services.
• Manage business with integrity & respect for: Customer, Factories, Supplier &
workforce.
• Promote Business in all the Supply Chain.
• Be our client hands & eyes in Mexico.
• Create a reliable workforce by promoting continuous training and personal
growth.
06
WHAT WE DO
WHAT WE DO
We handle footwear production programs in Mexico
for international markets. We take control of the
projects all the way from design & development
through production up to the shipment. We
accompany raw materials vendors, shoe factories
& carriers sharing our “know how” throughout the
process, so that we can guaranty quality and deliver.
We work with production programs; it doesn’t matter
if it’s big or small.
Development
Technical Package
Implementation
Management
Logistics
Capable of make samples with our own
resources:
- Sample Factory
- Show room
Orion supports factories with a
techincal team during all the processes
Once we have PO’S, Orion provides the
techincals specs to the factories.
Shipment
Customs
Labeling
Packaging
Costing
Able to quote in 72 hours with our own
team.
07
WHAT MAKE US DIFFERENT?
WHAT MAKES US
DIFFERENT?
In-House Material
Library
Tech & Pd Team
Production
In-House Sample
Factory
Sourcing
Compliance
Majority of local leathers, linings,
outsoles, finishing, fabrics, PUs , in
Mexico and the world.
In-house capacity to make prototypes.
Costing according to global practices &
timing.
Support clients PD teams for better
fitting, construction and pricing.
Material development
Material sourcing, purchasing &
tracking.
QC team & Integral Quality System
Shipment knowledge.
Social
CTPAT
Quality Control
Prop 65 & Reach
08
HOW WE DO IT?
HOW WE DO IT?
PRICE IS ONE OF THE MOST
IMPORTANT ASPECTS IN
OUR BUSINESS
Costing
Material Library
Orion has in-house showroom &
development working areas to host
our customers design teams, providing
them with:
•Leather catalogs and samples.
•Outsoles samples.
•Hardware catalogs and samples.
•Design trends information and tools.
•Access to the sample factory.
•Technical support.
•Samples of all open constructions in
Mexico.
•Majority Mexican factories &
materials supplier’s profiles and
samples.
We are able to support our clients
during their development season
providing them with material and
technical information.
•Price is one of the most important
aspects in our business; therefore
we work based a target prices
provided by the client.
•Our costing engineering team
provides estimated costing with all
samples sent.
•Our Material Expert will suggest
materials according the target price
requested by the client.
09
HOW WE DO IT?
Development
•From the beginning of development
we work hand in hand with our
clients to make sure we deliver
a final product according to their
expectations.
•We have our own sample maker’s
team to produce samples.
•We work based on the elements
provided by our clients, and then we
take care of the rest.
•We work closely with leather and
outsole suppliers to specifically
develop the products that our
customers need.
Sample Factory
In order to be able to answer on time
and properly, Orion have a pilot plant
and all the equipment needed to make
samples and a PD team able to:
•Manufacture samples with proper
costng
•Develop new styles.
•Provide fast response to prototype
reiews.
•Sampling: we are capable of making
high quality samples delivered on
time to sell the collection in the shoe
exhibitions and shows.
•We offer our customers exclusive
and personalized materials, such
as artisanal textiles, outsoles with
different compounds and more.
•We can offer differentiated products
like a “green” and environmentally
friendly line, thanks to the use
of recycled and biodegradable
materials (leathers, outsoles,
insoles, etc)
010
HOW WE DO IT?
Technical
Implementation
Once the lines are developed, we carry on validating the
main technical aspects of the shoes and preparing them for
production in order to prevent any issue.
•We work with confirmation samples as a base for all
production and materials supply.
•Fit tests (size run)
•Wear tests
•Before starting any production, we run small lots to prepare
production processes at factories, and to detect any future
issues to be able to take action on time.
•Orion provides specs on materials and process.
Orion has a group of engineers & technicians with
experience in shoe process, leather, materials and shoe
components that contributes since the development up to
the delivery.
Production
By working as a team with the factories, starting from the
supply & production planning, we can fulfill our needs and
allows us to have great flexibility at every moment like:
•Move purchase orders forward
•Change size runs
•Adjust number of pairs
The Orion team has a constant presence in the factory
during production time. Our supervisors and quality
inspectors work at the factory every day to ensure quality
and timing in order to guarantee expected results and due
dates.
Materials Sourcing
Since we know that every step is critical to get the final
product on time, we maintain a constant supervision on the
main material suppliers to ensure quality on time deliveries.
•We developed our own ERP that enables us to follow
up on all the production process from the raw material
acquisition to the final product shipment and delivery.
•Due to our strong presence in the local industry we get benefits
such as:
-Preferential prices.
WE MAINTAIN
A CONSTANT
SUPERVISION ON
THE MAIN MATERIAL
SUPPLIERS TO ENSURE
QUALITY
-Personalized and exclusive developments.
-Top quality materials.
-Special delivery dates.
•We also have strong ties with international companies,
and experience importing materials from other countries
such as United States, Italy, Spain and China.We work with
the main forwarders to import materials on time and at the
lowest cost.
Orion has the capability to source all the materials and the
source the manufacturer with the entire package together.
011
HOW WE DO IT?
Quality Control
Orion works with a Quality system that
has been developed over time, and is
in continuous improvement. We don’t
just do a quality check before shipping
the product; we have established
quality standards for all the processes
starting at material reception, and for
each one of the production processes
until final inspection and shipment.
These are some of the actions that we
regularly implement:
•Special quality control program to
ensure excellent quality on finished
goods.
•Presence in factories.
•Daily inspections.
•Inspection of received materials.
•Inspection of processes.
•Inspection of finished goods.
•The factories need our quality
certification to be able to ship the
shoes.
ORION HAS EXPERIENCE
WITH MOST OF THE
INTERNATIONAL
COMPLIANCE GUIDELINES:
Shipments
Compliance
We have established shipment
procedures with two transport
companies to handle LTL or FCL
shipments. As a result, all of our
shipments leave on time, reducing
transit times and taking care of the
load.
Orion has experience with most of the
International Compliance Guidelines:
•Knowledge of customs operation
(especially NAFTA region)
•Customs agents are familiar with our
operation. Nine-day delivery time to
anywhere in the United States.
•Option to use “express” shipments
to minimize delivery times for urgent
orders.
•We have established security
procedures to make sure that the
shipment will travel safety until its
final destination.
•Social: All the factories that we
introduce to our clients are factories
that work under all the Mexican Laws.
•CTPAT: We use our standard CTPAT
procedure on ALL our shipments.
•QC: We have a standardize QC
process that is used in our daily visits
and on our final inspection.
•Prop 65 & Reach: We have establish
a procedure where we work from the
supplier to ensure compliance.
•Orion is able to provide a brief audit
report of the factories or suppliers.
012
MAIN BENEFITS
MAIN BENEFITS
Orion As
A Company:
Mexico As A Shoe
Producer Country:
•Our “know how” has proven to work,
and we are anxious to share it.
•Our people have experience working
in the shoe industry since 1994.
•Own ‘know-how’ oriented to
international footwear production
programs.
•Crystal-Clear information philosophy.
•Strong communication skills.
•Partnerships with local and
worldwide industry.
•Strong links between factories,
suppliers and freight companies to
make shoe business work getting
excellent results.
•We have in house sample factory.
•Technical team focus on the client
needs.
•Material library with all the main
Mexican and International materials.
•Strategic geographic location next
to the United States, the biggest
market.
•USA 0% trade agreements (no import
taxes) with 44 countries.
•León Guanajuato is one of the
world’s biggest footwear clusters.
•Small and large production volumes.
•Capability to produce different
types of shoes (most of the shoe
constructions).
•Competitive prices and favorable
exchange rates.
•Political and macroeconomic
stability.
013
FACTORIES
FACTORIES
Our clients will be provided with a wide
range on factory option to produce
their footwear, and together Orion &
the client will choose the best option to
work with.
All factories suggested by Orion will
be previously audited by Orion´s
Team to ensure they have the
proper capabilities to work for the
international market.
Construction
Techniques:
Kinds of
shoes:
We have worked the following
construction techniques: Cemented,
Opanka, Vulcanized, Direct Injection,
Goodyear Welt, Stitched Out, Moccasin
and strobel. And we will work to give a
solution to any of your requests
Men, women, youth, baby, casual,
dress shoes, luxury shoes, cowboy
boot, Urban, Safety & leather
accessories.
Orion counts with access to a
production capability in facilities
that can work with almost any type of
constructions:
STRATEGIC GEOGRAPHIC
LOCATION NEXT TO THE UNITED
STATES, THE BIGGEST MARKET.
014
PROJECTS / COMERCIAL PARTNERS
PROJECTS
We have been involved in many different projects, from
developing new footwear technology from scratch, through
high-end personalized handbags production to massive
production lines.
•Marc Fisher
•Guess
•Kenneth Cole
•Mellow walk
•Mercal
•Josef Seibel
COMERCIAL PARTNERS
We have established strategic alliances with some of the
main suppliers in the local shoe industry:
•MyMayu
•California Footwear
•Vestiture
•Intaglia
•Donald J. Plainer
Boulevard Timoteo Lozano #103
Col. Plaza de Toros,
León, Guanajuato, México, CP 37450
+52 (477) 391 0290
www.orionexport.mx
[email protected]