RSA Pro

Task Targeted Automation, TTA
RSA Pro
The superior sorting and aliquoting
solution for your laboratory
Concept / Summary
Roche’s state-of-the-art automation allows small to large laboratories
to realize customer solutions combining powerful sample handling
systems with Roche workflow solutions.
For medium to very large laboratories the RSA Pro supports a high
level of adaptation towards the specific needs of the laboratory, for
example
– Tube types to be handled
– Sample carriers to be supported
– Required camera system capabilities
– Selective decapping of tubes depending on the sorting target
– Selective recapping of tubes depending on the sorting target
– Integration of the tube centrifugation process
– Archiving of tubes.
Fully scalable and extendable, Task Targeted Automation with RSA Pro
increases the quality of the pre-analytical steps, reduces the operator’s
exposure to potentially hazardous biological material and eliminates
repetitive stress injuries.
The standard host interface protocol (ASTM) allows the smooth integration of the RSA Pro into the laboratory environment.
By using the Roche workflow concepts which are in routine operation
in several hundred sites worldwide, Task Targeted Automation will
boost the efficiency and the productivity of the consolidated laboratory.
RSA Pro helps to reduce the workflow complexity, to improve the
quality and to provide a satisfying work environment.
Specifications are subject to change.
COBAS, COBAS E, COBAS INTEGRA,
ELECSYS, MODULAR, LIFE
NEEDS ANSWERS and URISYS
are trademarks of Roche.
STA is a trademark of
Diagnostica STAGO S.A.
RSA Pro – Basic System
Overview
The RSA Pro basic system delivers the following functions:
■ Detection of tube type of each primary tube
■ Administration of test requests downloaded from the
laboratory IT system
■ Creation of one or more secondary (=aliquot) tubes
depending on the rule settings
■ Bar code labeling of the aliquot tubes
■ Distribution/sorting of primary tubes
■ Distribution/sorting of aliquot tubes
■ Bi-directional host interface for data exchange.
The RSA Pro can be extended with the following options
■ Camera system
■ Recap unit
■ Online connected centrifuge.
Typical RSA Pro configurations are:
■ RSA Pro basic system
+ Camera extension (for tube type identification only)
+ Recap unit for primary tubes
■ RSA Pro basic system
+ Camera extension (for tube type identification and
sample volume recognition)
+ Recap unit for aliquot tubes
■ RSA Pro basic system
+ Camera extension (for tube type identification and
sample volume recognition)
+ Recap unit for aliquot tubes
■ RSA Pro basic system
+ Camera extension (for tube type identification and
sample volume recognition)
+ Recap unit for aliquot tubes
+ On-line centrifuge EC1.
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RSA Pro - Scheme
Camera
unit
Decap
unit
Lifting Rotary
gripper gripper
Bar code
labeling
Recap Tube conveyors
unit
(optional)
Camera
Bar code
scanner
Input Area Drawer 1-4
Aliquoter
Sorting Area Drawer 1-8
Roche Process Solutions
Reception
(Centrifugation)
Hematology
STA® R
Evolution
Urisys® 2400
UF-100i
MODULAR
ANALYTICS
<PPEE>
COBAS
INTEGRA ®
400 plus
Elecsys ®
2010
PSM + RSA Pro
Decapping,
Sorting,
Aliquoting,
Archiving
Other Serum
Work Places
A ... Z
Primary
Aliquots
Archive
Reception
(Centrifugation)
Hematology
STA® R
Evolution
Urisys® 2400
UF-100i
cobas ® 6000
analyzer series
cobas e 411
analyzer
PSM + RSA Pro
Decapping,
Sorting,
Aliquoting,
Archiving
Other Serum
Work Places
A ... Z
Primary
Aliquots
Roche offers powerful platforms and different levels of
automation. The RSA Pro is one cornerstone enabling the
customer to build up high efficient sample workflows.
Together with the Roche IT (PSM / cobas IT solutions) complete solutions can be realized, from order entry to sample
archive. The main highlights and advantages are:
■ Powerful sample flow management functions with a rulebased automated decision process from sample arrival to
sample archive including sample tracking and fully
computer-aided rerun/repeat/reflex test handling
■ The further routing of sample tubes within the pre-analytical
unit depending on current analytical results
■ High user convenience achieved by automation of repetitive,
error-prone and bio-hazardous pre- and post-analytical
work steps
■ State-of-the-art data management modules for quality control management and technical validation of patient results
■ Extendable, flexible and scalable platforms.
The Roche process solutions are highly configurable and
can be adapted to most customer requirements.
■ Consideration of efficient backup solutions for sample
handling processing and data management enables an
around-the-clock operation
■ Support of various platforms and network topologies
■ Standardized and function-optimized host interface supports
an easy, smooth and fast integration into the laboratory routine.
Archive
The individual best fit solution is defined in a laboratory
analysis, determined according to the specific needs and may
vary from the examples listed.
Functions and Features
Input Area
Tubes can be put into the input area in any order.
Presorting according to tube diameter, tube height, cap color,
open/closed, etc. is not required.
The main characteristics of the input area are:
■ Max sample capacity: up to 600 tubes
■ Parallel processing of most of the established hematology,
coagulation, serum, plasma and urine tubes
■ Continuous loading of sample tubes during routine operation
■ STAT handling capabilities
■ 4 configurable input drawers
■ The input drawers are freely definable with in total up to 30
targets
■ The following Roche sample carriers are supported:
– cobas® 6000 tray with Hitachi 5 position rack
– Elecsys® 2010 / Roche/Hitachi 917R /
COBAS INTEGRA® 800 tray with Hitachi 5 pos rack
– MODULAR ANALYTICS tray with Hitachi 5 pos rack
– COBAS INTEGRA® 400 tray with 15 pos rack
In addition support is provided for:
– Several neutral racks
– Several Sysmex trays with 10 pos rack
– Different centrifuge buckets
– Others1.
1
Generally RSA Pro is able to handle non-Roche racks.
Please contact your local Roche representative for details.
Decap Unit
The decap unit removes the tube cap and turns the tube with
the bar code label into a “good to read” position. Additional
improvements have been implemented in the latest generation
decap unit such as for example a pause of a few milliseconds
before recapping to prevent the buildup of aerosols.
The following listed features are just a few examples of the
RSA Pro decap unit:
■ Different tube types (various closure types and tube dimensions) can automatically be decapped in one run
■ Tubes need not be pre-sorted
■ Support of selective decapping according to user defined
rules.
Recap Unit
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The RSA Pro can be equipped with a recapper. Selective, target
specific recapping of plastic tubes based on user defined rules
can be configured. For accurate tube sealing, the tube type
information detected by the standard camera unit is forwarded
to the recapper. Either the primary or aliquot tubes can be
closed. The following additional functions and features are
provided by the recap unit:
■ The sealing of the tubes with an aluminum foil
■ The support of various tube diameters
(between 11.5 mm and 15.5 mm) and various tube heights
(between 65.5 mm and 102.5 mm).
Aliquoter
The basic function of the aliquoter unit is the reproduction of
the required number of secondary tubes from the primary
tube based on user configurable rules. The basic components
of the aliquoter unit are:
■ Secondary tube storage
The secondary tubes are put already pre-packed into the
secondary tube storage
■ Bar code printer with label applicator
– A bar code printer with thermal transfer printing method
is used
– The bar codes (type, length, check digit) to be printed is
configurable. The following common bar code types are
supported:
2 of 5 interleaved, Code 39, Codabar, Code 128,
Codabar/NW71
– Besides the bar code, additional information (e.g. other
sample or patient information provided by the laboratory
information system) can be printed on the label in human
readable characters
– The printed bar code label is placed on the secondary tube
– Crosscheck of the secondary bar code with the primary bar
code. In case of mismatch the affected tubes are sorted out.
■ Pipetting unit and input of disposable tips.
The pipetting unit is characterized by the following features
and functions:
– The pipetting process is performed sample tube specific
– The pipetting process is carry over free as disposable tips
are used
– Up to 28 secondary tubes can be pipetted from one primary tube
– Up to 384 disposable tips on board in 4 trays
– Support for multiple aspirating and dispensing
Note: The disposable tip is not exchanged in the case of multiple sample uptake
– The pipetted volume is calculated based on the single test
requests or based on fixed volume assigned to the sorting
target
– Clot detection is possible during the material aspiration.
If the tube is affected, an error handling process can be
defined
– Liquid level detection.
Pipetting unit (detailed view)
1
Other bar code types on request
Host Interface
IT
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ASTM In
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Info
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- Basic
D, Test-R
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- Option ata
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RSA Pro
The ASTM host interface of the RSA Pro allows fast integration
into the laboratory routine. The connection can be realized as
serial or network. The function set of the ASTM communication
protocol has been extended in the new generation systems.
Optional these extensions are allowing to execute the distribution rules on the connected IT system. As in this mode the
internal RSA Pro rules engine is disabled any distribution
related configurations are not longer required on RSA Pro.
The connection of RSA Pro to the Roche IT is optimized and
a cornerstone for building up efficient and flexible process
solutions as sample flow decisions can be combined with current and historic patient and sample data information.
Output (Sorting) Area
All tubes (primary and well as secondary) are sorted into the
output area. The sorting is done according to configurable
sorting criteria. The main characteristics of the output area are:
■ Max sample capacity: up to 1200 tubes
■ Up to 8 configurable output drawers
■ In total up to 41 sorting targets can be defined
■ Parallel sample sorting, aliquoting and archiving can be
performed (recursive workflow)
■ The system can be configured to turn the primary tube
between 0 and 360 degrees before placing it into the target rack
■ Drawers (filled or partly filled) with racks can be changed
while the system is running
■ The following Roche sample carriers are supported:
– cobas® 6000 tray with Hitachi 5 position rack
– Elecsys® 2010 / Roche/Hitachi 917R / COBAS INTEGRA®
800 tray with Hitachi 5 pos rack
– MODULAR ANALYTICS tray with Hitachi 5 pos rack
– COBAS INTEGRA® 400 tray with 15 pos rack
In addition support is provided for:
– Several neutral racks
– Several Sysmex trays with 10 pos rack
– Different centrifuge buckets
– Others1.
1
Generally RSA Pro is able to handle non Roche racks as well.
Please contact your local Roche representative for details.
Standard Camera
The RSA Pro basic system is equipped with a CCD camera
unit. The camera provides the following basic functions and
features:
■ The cap color and tube dimensions are measured
■ Detection if the tube is closed or opened
■ The cap color is used to distinguish between tubes with the
same tube dimensions
■ Liquid level detection (via conductive tip)
■ Processing of the different types of tubes (hematology,
coagulation, serum, plasma and urine tubes) according to
rules based on the received test requests
■ Up to 20 different tube types (various closure types, tube
dimensions, cap colors) can be processed in one run
■ Positive verification between bar code with material
identification and applied tube type. In the event of mismatch
appropriate error handling procedures can be configured
■ Support of bar code alignment
■ Forwarding of the tube type information to the decap,
aliquot and optional recap unit.
Remote Service and Support
RSA Pro can be serviced remotely. Configuration changes,
instrument communication traces and software updates can
be carried out via modem access.
Multilanguage Support
The RSA Pro currently supports the following languages:
■ English
■ French
■ German
■ Italian
■ Portuguese
■ Spanish
RSA Pro
Catalogue Numbers
Basic system
Options
Disposables
RSA Pro – basic system
Primary recap unit for RSA Pro
Secondary recap unit for RSA Pro
Extended Camera
– TTI camera for tube type identification
– QS1-Sample Quantity
– QS1-Sample Quantity and Sample Image
Sealing foil (9 x 500 foils)
Tips – conductive 1100 µl
(9600 pre-packed tips)
Tips – non conductive 1000 µl
(9600 pre-packed tips)
1
050825790011
05082609001
05082617001
05083770001
05082633001
05083761001
04453859001
11901761001
04976274001
Products not available in all countries through Roche
Specifications
Throughput
Up to 300 primary tubes per hour1
Sample Identification
Positive sample identification via bar code; able to handle
most of the standard bar code formats such as Interleaved 2
of 5, Code 39, Codabar (NW 7), Code 128, others2
Sample Tube
Accepts most 3, 5, 7 or 10 ml plastic tubes
Able to open sample tubes with hemogard, rubber stopper or
screw cap type closure
Aliquot Tips
Use of disposable pipette tips for secondary tube generation:
1100 µl volume conductive or 1000 µl volume non conductive
384 tips on board in 4 tip racks
Secondary Tube
Sarstedt secondary tube 13x75 mm
Dimensions
Width:
Depth (with touch screen):
Height (incl. signal lamp):
Weight:
Operating Conditions
For indoor use up to 2000 m above sea level
Operating Temperature
+15 °C to +30 °C (+59 °F to +86 °F)
Air Conditions
20–80 % relative humidity
Compressed Air
Dry and oil free, min 6.0 bar (87.02 psi), max 8.0 bar (116.03 psi)
Consumption approx. 40.0 l (10.6 gals) per min
Consumption approx. 66.0 l (17.4 gals) per min with recap unit
Power
230/115 V, 50–60 Hz, 1800 VA (with recap unit)
Interface
ASTM protocol
Network connection via TCP/IP or serial connection via
RS 232
Safety Marks
CE, UL3
1
approx. 3,18 m (125")
approx. 1.86 m (73")
approx. 2.00 m (78.7")
approx. 1100 kg (2425 lbs)
The final throughput depends on different parameters as for example
the aliquot volume or the number of aliquots per primary tube
2
Other bar code types can be checked on request
3
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05040213001햲 - 0607 - X. XX
Roche Diagnostics GmbH
Roche Professional Diagnostics
68298 Mannheim
Germany
www.roche.com