R MOS GB 0428-1 FIGHTER 1210 411195 INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGHTER 1210 Fighter 121 5 LE K 1 Contents For Home Owners General Control Concise product description .................................. 2 Setting table .......................................................... 2 System description Principle of operation ............................................ 3 Front panel Front panel ............................................................ 4 Functions .............................................................. 5 Setting different operating modes ........................ 5 General ................................................................ Setting, heat .......................................................... Changing the room temperature .......................... Basic values for the automatic heating control system ...................................... Map ...................................................................... Heat production...................................................... Domestic hot water ................................................ Standby mode ........................................................ Information available on the display ...................... 6 6 6 6 7 7 7 7 8 For the Installer General information for the installer Component placement 4 kW Transport and storage ..........................................10 Installation ............................................................10 Guideline values for collectors ..............................10 Inspection of the installation ..................................10 Electric boiler mode .............................................. 10 brine pump ............................................................ 10 Component placement 4 kW ................................ 22 Component placement 5 – 10 kW Component placement 5 – 10 kW ........................ 23 List of components List of components ................................................ 25 Circuit diagram, 4 kW Control General ................................................................ 11 Settings ................................................................ 11 Circuit diagram, 4 kW............................................ 26 Circuit diagram, 5 – 10 kW Circuit diagram, 5 – 10 kW .................................. 28 Pipe connections General ................................................................ 14 Pipe connection (collector) .................................. 14 Pipe connection (heating medium) ...................... 14 Pipe connections (water heater) .......................... 14 Tap water connection .......................................... 15 Ventilation recovery .............................................. 15 Free cooling ........................................................ 15 Pump capacity diagrams, heating medium side .. 16 Electrical connections Connection .......................................................... 17 External control of the immersion heater .............. 18 Power rating as set at the factory ........................ 18 Connecting the outside sensor.............................. 18 Commissioning and adjusting Preparations ........................................................ 19 Filling and venting the collector system .............. 19 Filling the heating/heating medium systems ........ 19 Starting and checking .......................................... 20 Readjustment, heating medium side .................... 20 Readjustments, brine fluid side ............................ 20 Emptying the water heater .................................. 20 Setting the automatic heating control system Electrical circuit diagram CPU-unit 4 kW .................................................... 30 CPU-unit 5 – 10 kW ............................................ 30 Dimensions Dimensions and setting-out coordinates .............. 31 Technical specifications Technical specifications ........................................ 32 Enclosed kit/Accessories Enclosed kit .......................................................... 33 Accessories .......................................................... 33 Dealing with malfunctions Low temperature or a lack of hot water ................ 34 Low room temperature ........................................ 34 High room temperature ........................................ 34 Indications ............................................................ 35 Helping the circulation pump to start .................... 36 Draining, heat medium side .................................. 36 Draining, brine side .............................................. 36 Inspection of the anode ........................................ 36 Changing the anode.............................................. 36 Setting with diagrams............................................ 21 Heating curve offset -2 ........................................ 21 Heating curve offset 0 .......................................... 21 Heating curve offset +2 ........................................ 21 FIGHTER 1210 For Home Owners 2 General In order to get the ultimate benefit from your heat pump FIGHTER 1210 you should read through the For Home Owners section in this Installation and Maintenance Instruction. FIGHTER 1210 is a heat pump central for the production of heating and domestic hot water in detached and terrace houses. The ground, rock or lakes can be used as the heat source. FIGHTER 1210 is a Swedish made quality product offering a long life span and safe operation. Completedby the installer when the heat pump is installed The serial number (95), should always be stated with all correspondence with NIBE. 689_ _ _ _ _ _ _ _ _ _ _ FIGHTER 1210- _ _ kW Installation date Anti-corrosion Enamel Stainless Copper Installation engineers The type of brine - Mixing proportion/freezing point Active drilling depth/collector length Commissioning checks Temperature brine (flow/return)____ / ____ Pump setting ___ (Nominal temperature diff 2 - 5 °C) Temperature heat medium (in/out) ____ / ____ Pump setting ___ (Nominal temperature diff 5 - 10 °C) Settings Menu Basic setting Menu setting ..........Basic 2 Room * .............. 10 WW diff HP .............. 13 3 HM-r .............. 53 10 Diff HP-Add .............. 3 3 HW start .............. 44 11 HP-int .............. 20 4 HT-r .............. -12 11 HWT-stop .............. 50 5 Curve slope .............. 9 12 XWW-stop .............. 65 5 Room-comp * .............. 4 5b WW-out min .............. 15 5b WW-out max .............. 45 9b HP-°min .............. 60 9b Add-min .............. 300 12 XWW interval .............. 14 17 Parallel Date ________Signed ______________________________ * Accessories FIGHTER 1210 For Home Owners 3 System description Principle of operation The FIGHTER 1210 consists of a heat pump, water heater, electrical element, circulation pumps, a softstart relay and control computer with display. FIGHTER 1210 is connected to the collector and heating medium circuits. The heat from the heat source (rock, soil, lake) is taken up via a closed collector system in which a mixture of water and antifreeze circulates. Groundwater can also be used as a heat source, but this requires an intervening heat exchanger. The brine emits its heat to the refrigerant in the heat pump’s evaporator. It then vaporises and is compressed in the compressor. The refrigerant, the temperature of which has now been raised, is passed to the condenser where it gives off its energy to the heating medium circuit and, if necessary, to the water heater. After the condenser there is a built-in electrical module which cuts in if there is a high demand. Hot water circulation The heating medium side and the hot water side must be fitted with the necessary safety equipment in accordance with the applicable regulations. Water heater Double jacket Brine in 3 way valve Heating water flow Brine pump Heating water return Brine out Immersion heater Heating water pump Condenser Evaporator Cooling unit Compressor Expansion valve FIGHTER 1210 For Home Owners 4 Front panel Front panel Display WW-out 49(50) °C Hot-water 51 °C C Function keys Indicator lamps B D Increase/reduce heat E Switch A NOTE! Make sure there is water in the heat pump before turning the switch (A) into position 1 or . FIGHTER 1210 For Home Owners 5 Front panel Functions A Switch D Three position switch (1 – 0 – ). 0 The heat pump completely switched off. 1 Normal mode. All control functions connected. Standby mode, heat medium pump and electrical element step 2 only. Room heating Shows room heating is allowed when lit (circulation pump in operation). Heat pump – Shows the compressor is running when lit. Hot water – A steady light shows that hot water charging is in progress. – Flashes rapidly when temporary increase of the hot water temperature is selected (approx. 60°C during 24 hours). – Flashes slowly when periodic increase of the hot water temperature is selected (approx. 60°C in accordance with the selected interval). B Function keys Channel Window menu selection. Increase Increases the current value. Reduce Reduces the current value. Operating mode Additional heat and/or room heat on/off. See the following section. Additional heat – A steady light means that the additional heating is on. – Flashes slowly when additional heat is allowed. – Flashing rapidly when only additional heat is on. Alarm Flashes rapidly when a fault has occurred. Extra hot water Temporary or periodic increase in the hot water temperature. Display C In normal mode the display shows: WW-out: Current heat medium temperature (temperature of the water out of the heat pump). Hot water: Current hot water temperature. Indicator lamps E Raise/lower heat The Increase/reduce heat knob raises or lowers the room temperature (changes the temperature of WW-out). Setting different operating modes Normal mode (basic setting): Supplement ready to start if needed. Hot watercharging cuts in if necessary. LEDs: Room heating: Lit Hot water: Lit during hot water charging Additional heat Flashing / Steady light No additional heat mode: Press the Operating mode button once. LEDs: Room heating: Lit Hot water: Lit during hot water charging Additional heat Not lit No room heating mode (only hot water): Press the Operating mode button again. LEDs: Room heating: Not lit Hot water: Lit during hot water charging Additional heat Not lit The system returns to normal mode the next time the Operating mode button is pressed. Normal mode: No increased HW temp connected. Temporarily raised hot water temperature: Press the Extra hot water button once. A raised hot water temperature is obtained for 24 hours. The Hot water LED flashes rapidly. Lit during charging. Periodically raised hot water temperature: Press the Extra HW button once. The hot water temperature is raised as shown on menu 12. The Hot water LED flashes slowly. Lit during hot water charging. The next time Extra HW is pressed you return to normal mode. FIGHTER 1210 For Home Owners 6 Control General The indoor temperature depends on several factors. During the hot season, solar radiation and heat given off by people and equipment are sufficient to keep the house warm. When it gets colder outside, the heating system must be started. The colder it is outside, the warmer radiators and floor heating system must be. This adjustment takes place automatically, since the FIGHTER 1210 is equipped with a control computer for optimal, safe operation. However, the heat pump must first be given the correct basic setting. Control of the heat production is performed based on the floating condensing principle, i.e. the temperature level needed for heating at a specific outdoor temperature is produced guided by collected values from the outdoor and flow sensors. As an option, room sensors can also be used to compensate for variations in room temperature. Hot water production is given priority and controlled by means of temperature sensors in the water heater and an operating pressostat. For general information and more reliable control of the function there are also sensors for incoming and outgoing brine temperatures (collector). If required, a minimum limit can be set for the outgoing brine temperature (for example, with a groundwater system). Setting, heat Setting takes place by programming the Curve slope, see the section Available information and settings on the display, and by setting the Heating curve offset using the Increase/reduce heat knob on the panel. If you do not know the correct settings use the basic data from the map opposite. Changing the room temperature Changing the room temperature manually. If you want to temporarily or permanently increase or lower the indoor temperature in relation to the previous heat setting, turn the Increase/reduce heat knob clockwise or anticlockwise. One scale marking corresponds to a change of about one degree in the room temperature. NOTE! An increase in the room temperature may be inhibited by the radiator or floor heating thermostats, if so these must be turned up. Basic values for the automatic heating control system The values stated on the map (see the next page) apply for the Curve slope. The first value applies for low temperature * radiator systems. The Increase/reduce heat knob is set to -2. The value in brackets refers to floor heating systems** installed in concrete floor structures. When the system is installed in a timber floor structure you can use the number before the brackets, but this value must be reduced by two units. In these cases Increase/reduce heat is set to -1. The map values are usually a good starting point and concern an approximate room temperature of 20°C. The values can be adjusted later if necessary. Examples of basic data selection: 1. House with low temperature* radiator systems Markaryd = Area 10 (5). Select curve 10 on the display and -2 on the Increase/reduce heat knob. If the required room temperature is not obtained, readjustment may be necessary. NOTE! Wait one day between settings so that the temperatures have time to stabilise. 2. House with floor heating** installed in a concrete floor structure Markaryd = Area 10 (5). Select curve 5 on the display and -1 on the Increase/reduce heat knob. Readjusting the setting. Cold weather conditions If the room temperature is too low, increase the value for the heating curve by one step. 3. House with floor heating** installed in a timber floor structure Markaryd = Area 10 (5). Select curve 8 (10-2=8) on the display and -1 on the Increase/reduce heat knob. If the room temperature is too high, reduce the value for the heating curve by one step. Warm weather conditions If the room temperature is too low, turn the Increase/reduce heat knob one step clockwise. If the room temperature is too high, turn the Increase/reduce heat knob one step anticlockwise. * A low temperature radiator system refers to a system where the flow temperature needs to be 55 °C on the coldest day. ** Floor heating can be dimensioned very differently. Examples 2 and 3 above refer to a system where the flow temperature needs to be approximately 35 - 40 °C resp 45 - 50 °C on the coldest day. FIGHTER 1210 For Home Owners 7 Control Map The lower values in the north of Sweden are due to the lower design outdoor temperature. Hot water When there is a demand for hot water, the heat pump gives this priority and devotes its entire output to water heating. No room heat is produced in this mode. When the demand for hot water is high, the maximum time for water heating is approximately 45 minutes. After this, room heating is produced for 15 minutes before further water heating can take place. 9 (4) Kiruna Gällivare 8 (4) Luleå Skellefteå Umeå Örnsköldsvik Östersund Sundsvall Hudiksvall 8 (4) Söderhamn NOTE! The indicated hot water temperature is measured on the lower part of the water heater jacket. This means that it is not the exact temperature of the hot water. Usually the outgoing hot water is hotter than the indicated temperature. Gävle Falun 9 (4) Uppsala 9 (5) Västerås Stockholm Karlstad For occasional higher demand for hot water, the Extra hot water function can be used to raise the temperature to about 60 °C for 24 hours (press the Extra HW button once). The electrical module is used to raise the temperature above 50 °C. Örebro Norrköping Linköping Borås Göteborg 9 (5) Visby Jönköping If the electrical module is connected for heat production before hot water charging, one stage remains operative during hot water operation. Hot water charging starts when the hot water sensor has fallen to the set start temperature (30 – 49 °C). In order to reach the maximum hot water temperature, hot water charging is stopped by the operating pressostat on the heat pump. In addition, charging can take place when the heat pump has reached its stop-level for heating mode at the same time as less than 2 °C is needed before the start of hot water. The purpose of this is to minimise the number of starts. 11 (5) 10 (5) Simrishamn Ystad There is also a function for periodic raising of the hot water temperature (press the Extra HW button twice). In this mode, the temperature is raised temporarily by means of the electrical module to about 60°C for a period of between 1 and 90 days. Heating Standby mode The supply of heat to the house is regulated in accordance with the chosen setting of the regulating curve (curveslope and offset). After adjustment, the correct amount of heat for the outside temperature is supplied. The heat pump’s flow temperature. (WW-out) will hover around the theoretical required value (the value in brackets on the display). For subnormal temperatures the computer calculates a deficit in the form of degree minutes, which results in the acceleration of heat production. The larger the subnormal temperature, the greater the heat production. To be able to produce heat when the collector circuit is disconnected, or during servicing, the heat pump can be set to standby mode, in which case heat is produced only by the immersion heater. Hot water is not produced in standby mode. The compressor and collector system are then shutoff and only the heat medium circuit and the immersion heater are active. The temperature is controlled by the thermostat (3). To select standby mode, set the switch (8) to . Example: Halmstad Helsingborg Malmö 11 (5) Växjö Kalmar Markaryd Hässleholm 12 (6) Karlskrona There are four stages to heat production, one for the heat pump and three for the electrical module. The output of the electrical element as supplied is 6 kW (FIGHTER 1210 – 4, 3 kW) but it can be rewired to give 9 kW FIGHTER 1210 For Home Owners 8 Control Available information and on-display settings FIGHTER 1210 has a two-line LCD display. The heat pump can be set via this display and its associated buttons. Channel selection The Channel button lets you browse through the following display modes to find the information you require. Values within brackets are also described within brackets. If a value is programmable, this is denoted by a [P] (Programmable) in front of the value. If the next value cannot be changed, you can access the next menu by pressing Channel. Setting The first step when changing a value is to press the Increase button once. A cursor (line) then appears under the value. The value can then be increased or reduced using the Increase or Reduce buttons. 1 WW-out 47(52) °C Hot-water 48 °C In normal mode, the above information appears on the LCD-display of the heat pump. WW-out Current flow temperature (Calculated flow temperature.) Hot-water Indication of the hot water temperature. 3 WW-in 37(53) °C HW start 49(44) °C WW-in Current temperature of incoming heating medium. [P] (Max permitted return temperature.) Setting range: 40 – 55°C and A. Setting WW-in Maximum permitted return temperature for compressor operation. To change, press the Increase button once. A cursor will appear under the figure for WW-in. Press the Increase or Reduce button to obtain the required value. If the value A is selected, (automatic indirect control of the return temperature) the operating pressure switch will indirectly limit the return temperature. Press the Channel button to continue. HW start The current temperature at the bottom part of the water heater’s outer shell. [P] (Chosen start level for hot water production.) Setting range: 30 - 49 °C. Setting HW start Press the Channel button. A cursor then appears within the brackets for HW start. Press the Increase or Reduce button to select the start temperature for the hot water heating. Press the Channel button to continue. 4 2 Brine In Brine O Outdoor -14 °C Room 20,5(20) °C Outdoor Current outdoor temperature. Room Current room temperature. Only shown if a room sensor is fitted. [P] (The set Set point value on the room sensor.) Setting range: 5 - 30 °C. NOTE! Enter the selected values on page 2 of this Installation instruction. The details are important for service work. +3 °C 0(-12) °C Brine In Temperature of the incoming brine. Brine Out Temperature of the outgoing brine. [P] (Minimum permitted temperature for the brine return from the heat pump). This setting should only be changed by a specialist. It is used for minimum limiting with alarm, for example as an anti-freezing function in groundwater systems or exhaust air systems. A suitable setting with an intermediate heat exchanger would be 0 °C. When the lowest value (-12) is set, minimum limiting and the alarm are disabled. Setting range: -12 - +10 °C. FIGHTER 1210 For Home Owners 9 Control Available information and on-display settings 5a Curveslope Room comp 9 4 °C Curveslope [P] Set heating curve. Setting range: 1 -15. Setting the curveslope Press the Increase button once. A cursor appears under the figure for curveslope. Press either the Increase or Reduce button to set the required curveslope. Press the Channel button to continue. Room-comp [P] When the room temperature differs by 1 °C change the set point value WW-out with the indicated value. A higher value gives a quicker reaction if the temperature in the premises is too high or too low. The normal value for a radiator system is 4. Setting range: 0 –—– 6 °C) Setting Room-comp (Only applies if a room sensor is connected). After setting the curve slope, press the Channel button. The cursor moves under the figure for Room-comp. Change the figure using the Increase or Reduce buttons. A higher value gives a quicker reaction to excess or low indoor temperatures. The normal value for a radiator system is 4. As the flow temperature normally hovers in relation to the calculated temperature, values above and below the set value can temporarily occur. For example, the suitable values for floor heating with floating condensing could be min 18°C, max 40°C. Setting WW-out min and WW-out max Press the Increase button once. A cursor will appear under the figure for WW-out min. Press either the Increase or Reduce button to set the required WW-out min value. Press the Channel button to move to WW-out max and change as required. 6 HP start HP off HPstart: Calculates the number of times the heat pump starts (accumulated). HP off: Shows the operating mode: ”HP off, HP on, HP start in X minutes or WW in high. 7 HP-time Add-time 8 Basic English This menu is a submenu to menu 5a and is activated by placing the cursor under the value for Curveslope (or Room comp if a room sensor is connected) and pressing the Channel button. WW-Out min [P] Setting for the minimum calculated flow temperature. Setting range: 10 - 50 °C. Preset value: 15 °C WW-out max [P] Setting for the maximum calculated flow temperature. Setting range: 30 - 70 °C. The preset value is 45 °C. Therefore this value must normally be increased when a radiator system is used. 40 h 0 h HP-time: Shows the total number running hours for heat pump. Add-time: Shows the total hours of operation for additional heat. 5b WW-out min 15 °C WW-Out max 45 °C 10 0 00 Basic: Change the left figure from 0 to 1 using the Increase button at the same time as pressing the Operating mode button to return to the basic settings. The two figures to the right specify the selected operating mode. The middle figure specifies the operating mode for room heating. 0 signifies Normal mode. 1 signifies No addition. 2 signifies No room heating. The right figure specifies the operating mode for hot water. 0 signifies Normal mode. 1 signifies temporary increased hot water temp. 2 signifies periodic increased hot water temp. English: Selected language. Setting of language Language selection is accessed the next time Channel is pressed. Press Increase to change language. When the required language is selected, press the Channel button. You then return to display 1. FIGHTER 1210 For the Installer 10 General information for the installer Transport and storage Inspection of the installation The FIGHTER 1210 must be transported and stored upright and dry. The FIGHTER 1210 may however be carefully laid on its back when being moved into a building. Current regulations require the heating installation to be inspected before it is commissioned. The inspection must be carried out by a suitably qualified person and should be documented. The above applies to closed heating systems. If the heat pump is replaced, the installation must be inspected again. Installation FIGHTER 1210 is placed on a firm base, preferably a concrete floor or foundation. Install FIGHTER 1210 with its back to an outside wall, ideally in a room where noise does not matter. If this is not possible, avoid placing it against a wall behind a bedroom or other room where noise may be a problem. Irrespective of the placement the wall should be sound insulated. Route pipes so they are not fixed to an internal wall that backs on to a bedroom or living room. Electric boiler mode The unit can be used exclusively as an electric boiler, to produce heat and hot water, for example before the collector installation is complete. For this mode, the hot water temperature is preset to 50 °C. See Settings, menu 14. Brine pump Guideline values for collectors Heat pumpssize Surface soil heat, recommended collector length Rock heat, recommended active drilling depth 4 200 – 300 m) 70 – 90 m) 5 250 – 400 m) 90 – 110 m) 7 325 – 2x250 m 120 – 140 m) 8,5 400 – 2x300 m 140 – 170 m) 10 2x250 – 2x350 m 160 – 190 m The brine pump normally follows the operation of the heat pump. There is a special operating mode for continuous operation for 10 days, followed by return to normal mode (this may be used before stable circulation has been established). See Settings, menu 14. For use with 40 x 2.4 PN 6.3 PEM hose. For size 4, 32 x 2.0 PN 6.3 PEM hose. The length of the collector hose varies depending on the rock /ground conditions and on the heating system, i.e. radiators or floor heating. Max length per collector should not exceed 400m. Where there is more than one collector, they must be connected in parallel, with a means of adjusting the flow. The hose should be buried at a depth of about 1 metre and the distance between the hoses should be at least 1 metre. For several bore holes, the distance between the holes must be at least 15m. FIGHTER 1210 For the Installer 11 Control General Hold the Channel button down for about 7 seconds to access the following menus. Then press Channel again until you reach the desired display mode. To change the value of a displayed variable, first press the Increase button once. A cursor will appear under the value. The value can now be changed by pressing the Increase or Reduce buttons. Pressing the Channel button again moves the cursor to the value below, which in some cases can now be changed. Control of the electrical output for best comfort is managed by the computer. It calculates the flow temperature deficit in the form of degree-minutes. If, for example, the flow temperature has been 3 degrees lower than the calculated flow temperature for 60 minutes; 3 x 60 = 180 degree minutes is registered by the computer. Using the standard setting the number of degree minutes should amount to 360 (60 + 300) before the immersion heater’s first step is connected. After which the following steps are connected with a further 100 degree minutes difference. The output step remains actuated until the degree minute deficit for each step has been compensated, which means that the flow temperature must be as many degree minutes above the calculated flow level as it was previously under. This is how the average flow temperature calculated by the computer is obtained. Settings 9a 10 GM 0 WW diff HP Diff HP-Add GM [P] Current value for number of degree-minutes. The value can be changed in order to hasten the start of heat production. Setting range: -3050 – +100. 9b HP-°in Add-°min 60 300 This menu is a submenu to menu 9 and is activated by using the Increase button, set the cursor under the value for GM and press the Channel button. The first stage of additional heat (if used) is not switched on until the sum of the HP-°in and Add-°in set in this menu is reached. Any other steps are connected between 360 degree minutes and 560 degree minutes at even intervals. HP-°min [P] Degree minute deficit before the heat pump can start. Basic setting: 60. Setting range: 5 – 250. Add-°min [P]Additional degree-minute deficit before the first stage of additional heat (TS) is allowed to be switched on. Basic setting: 300. Setting range: 50 – 2500. 13 3 WW diff HP [P] The greatest temperature variation from the nominal value for the heat medium (WW) before positive operation of the heat pump takes place. Basic setting: 13. Setting range: 3 – 25. Diff HP-Add [P] Variation downwards from WW diff HP at which the value positive operation of additional heat (Add) takes place. Basic setting: 3. Setting range: 1 – 8. 11 HP-int HWT-stop 20 m 50 °C HP-int [P] Min interval in minutes between when the heat pump starts. Basic setting: 20. Setting range: 20 – 60. HWT-stop [P] Stop temperature for water heater charging when operating with additional heat only. Basic setting: 50. Setting range: 10 – 70. FIGHTER 1210 For the Installer 12 Control Settings 12 15 XWW-stop XWW-int 65 °C 14d Cal.Out BrinIn XWW-stop [P] Extra hot water stop temperature. Basic setting: 65. Setting range: 60 – 65. XWW-int [P] Interval in days for periodic extra hot water. Basic setting: 14. Setting range: 1 – 90. 13 DriftP HP/MS 0Room 0 0BrinO 0 Cal. Out [P] Calibration of outside sensors. Room [P] Calibration of room sensor. Brine In [P] Calibration of brine flow sensor. Brine Out [P] Calibration of the brine return sensor. Setting values for all quantities: -5 – +5. 1 1LP 1 16 DriftP Shows the status of the operating pressostat (1 = closed, 0 = open). HP/MS Shows the status of the high pressure pressostat/motor protection (1 = closed, 0 = open). Gives a permanent alarm. Manual resetting of the motor protection. LP Shows the status of the low-pressure pressostat (1 = closed, 0 = open). Gives a permanent alarm. Man Man:Manual test of outputs. Change Man 0 to Man 1 or Man 2 to test different functions. Man 0 must be set before you can exit the menu. Man: 1 68 0 35 0 XX 69 0 0 Man: 2 16 0 x1 0 x2 0 L 0 x3 0 14 Brine-pump Add-drift 0 0 Brine-pump Positive operation of brine pump. Change 0 to 1 using the Increase button at the same time as pressing the Operating mode button. 1 is then replaced by KB. Return to normal mode after 10 days or with a restart. Add-drift For just electric boiler operation (e.g. before collector installation is complete), toggle 0 to 1 and press the Mode button”. The 1 is then supplemented with “EP. Option 2 – 5 may not be used. Select the right operating mode before Add-drift is activated. ((Add-drift locks the operating mode function). 0 68: 69: 35: XX: 16: L: x1: x2: x3: Start contactor, HP Operating contactor, HP Brine pump Reversing valve hw Heating medium pump Not active Supplement 1 Supplement 2 Not active 17 Servicetime Parallel 0 0 Servicetime Change from 0 to 1 to speed up the period of time by 60 times. Resets 8 minutes after the last button was pushed. Parallel Setting of Increase/Reduce heat potentiometer to displace the heating curve (parallel offset). Operating mode button FIGHTER 1210 For the Installer Control Settings It is important with some concrete floors to maintain the right floor temperature during an initial period. This is so the floor dries correctly. FIGHTER 1210 has a function for this drying process. The process can be divided into two periods where the number of days and temperature are set for respective periods. This setting is made on the channel 18. When the FDP interval 1 is set to 0 days the function is not active. 18 FDP-int1 WW-out 8d 25 °C FDP int 1 Shows the number of days at step 1. WW-out Shows the flow temperature at step 1. 18b FDP-int2 WW-out 8d 40 °C FDP int 2 Shows the number of days at step 2. WW-out Shows the flow temperature at step 2. It is possible to set the number of days from 1 to 10 and the temperature from 15 to 50 °C. Once the drying process is finished the FIGHTER 1210 automatically returns to normal control. If a power failure occurs during the drying process the current time and temperature are stored. When the power returns the drying process continues with the settings that applied before the power failure. Thus the drying process is carried out to a 100%. To return to display 9, press the Channel button. You then return to the original display 1. Press the Channel button and keep it held down for about 7 seconds to return to service mode, display 9. NOTE! Enter the chosen settings in the table on page 2 of this manual. The information is important for future servicing. FIGHTER 1210 13 For the Installer 14 Pipe connections General Pipe installation must be carried out in accordance with current norms and directives. The heat pump can only operate up to a return temperature of about 50 °C and an outgoing temperature of about 60 °C from the heat pump. Since the FIGHTER 1210 is not fitted with shut-off valves, these must be fitted outside of the heat pump to make future servicing easier. During assembly of FLM 30 the pipes for the heat medium and water heater and possibly hot water circulation are routed backwards. The distance between FIGHTER 1210 and the wall ought to be 50 mm. NOTE! Pipe connections (heating medium) Pipe connections for the heat medium side are made at the top. All required safety devices, shut-off valves (as close to the heat pump as possible), and particle filter (supplied) are fitted. When connecting to a system with thermostats on all radiators, a relief valve must be fitted, or some of the thermostats must be removed to ensure sufficient flow. Pipe connections (water heater) The water heater must be fitted with the necessary valve equipment. The heat pump should be supplemented with an electric water heater if a bubble pool or other significant consumer of hot water is installed. The pipe work must be flushed before the heat pump is connected, so that any contaminants do not damage the component parts. Hot water Varmvattencirculation cirkulation Pipe connections (collector) P Factors to be taken into account when designing the collector layout are geographical position, type of rock/soil and cover factor of the heat pump. When installing the collector hose ensure it rises constantly towards the heat pump to avoid air pockets. If this is not possible, install high points to vent the air. All collector pipes in heated rooms must be insulated against condensation. The level vessel (NK) must be installed as the highest point in the collector system and on the incoming pipe before the brine pump. Note that condensation may drip from the level vessel. Position the vessel so that this does not harm other equipment. As the temperature of collector system can fall below 0 °C it must be protected against freezing down to -15 °C. One litre of ready mixed brine per meter of collector hose (applies when using PEM-hose 40 x 2.4 PN 6.3) is used as a guide value when making the volume calculation. Details of the antifreeze used must be shown on the level vessel. The collector circuit may be connected from the left or from the right. The lower side panels are swapped over to suit the chosen connection option. The enclosed connecting pipes for the brine, are secured using the clips in the punched tabs that are folded down on the side in question. Shut-off valves should be installed as close to the heat pump as possible. Fit the supplied particle filter on the incoming pipe. In the case of connection to an open groundwater system, an intermediate frost-protected circuit must be provided, because of the risk of dirt and freezing in the evaporator. This requires an additional heat exchanger. EXP SF Cirk.pump Värmepump Varmvatten Tillsatsvärme Larm Kontrollera att vatten finns i pannan innan den inkopplas. SÄV NK AV Brine Inin Köldb SF Brine Out Köldb ut NK SF SÄV FIGHTER 1210 Level vessel Particle filter Safety valve 1 0 R For the Installer 15 Pipe connections Tap water connection Ventilation recovery The heat pump should be supplemented with an electric water heater if a bubble pool or other significant consumer of hot water is installed. The installation can be supplemented with the exhaust air module FLM 30 to provide ventilation recovery. To avoid condensation, all pipes and other cold surfaces must be isolated with diffusion-proof material. Extract air Exhaust air Ø 160 Ø 160 FLM 30 Cirk.pump Värmepump Varmvatten Tillsatsvärme Larm Kontrollera att vatten finns i pannan innan den inkopplas. 1 0 R Cirk.pump Värmepump Varmvatten Tillsatsvärme Larm Kontrollera att vatten finns i pannan innan den inkopplas. 1 0 R Brine in Brine out FIGHTER 1210 VV COMPACT Free cooling FIGHTER 1210 The equipment can be supplemented with a fan coil unit to make the connection of ambient cold possible. To avoid condensation, all pipes and other cold surfaces must be isolated with diffusion-proof material. Where the cooling demand is high, fan convectors with drip trays and drain connection are needed. Fan convector EXP P Inlet to Brine In heat pump Brine OutletOut from heat pump Rock-/soil collector FIGHTER 1210 For the Installer 16 Pipe connections Pump capacity diagrams, heating medium side Available pressure setup Pressure drop Tryckfall kPa mvp 80 8 Pressure drop Tryckfall FIGHTER 1210 FIGHTER 1215 44kW kPa mvp 80 8 60 6 60 6 40 4 40 4 20 2 20 2 0 0 0 0 FIGHTER 1215 1210 5 5 kW FIGHTER Flow Flöde Flow Flöde 0 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 l/h Pressure drop Tryckfall kPa mvp 80 8 Pressure drop Tryckfall FIGHTER 1210 FIGHTER 1215 77 kW kPa mvp 80 8 60 6 60 6 40 4 40 4 20 2 20 2 0 0 0 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 l/h Tryckfall Pressure drop kPa mvp FIGHTER 1210 FIGHTER 121510 10kW 100 10 80 8 60 6 40 4 20 2 0 0 Flow Flöde 0 FIGHTER 1210 FIGHTER 12158.5 8,5kW Flow Flöde Flow Flöde 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 l/h 250 500 750 1000 1250 1500 1750 2000 2250 2500 l/h FIGHTER 1210 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 l/h For the Installer 17 Electrical connection Connection ■ If an insulation test is to be carried out in the building, disconnect the heat pump. ■ The heat pump is connected on terminal (9) to 400 V 3-phase, neutral + earth via a distribution board with fuses. ■ FIGHTER 1210 does not include an isolator switch on the incoming electrical supply. The installation must be preceded by a circuit-breaker with at least a 3 mm breaking gap. ■ A heat pump must not be connected without the permission of the electricity supplier and must be connected under the supervision of a qualified electrician. ■ If a miniature circuit breaker is used this should have motor characteristic “D” (compressor operation). For fuse ratings, see Technical data. ■ Motor protection (39) should be set to auto mode (A). FIGHTER 1210, 5 – 10 9 FIGHTER 1210, 4 39 VB-Fram 49 (50) °C Varmvatten 51 °C LEK 9 NOTE! Electrical installation and service must be carried out under the supervision of a qualified electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force. FIGHTER 1210 For the Installer 18 Electrical connection Output as set at the factory External control of the immersion heater FIGHTER 1210 has an immersion heater which is connected for 6 kW on delivery (FIGHTER 1210 – 4, 3 kW immersion heater output). The change-over to other outputs is done by connecting cables in the electrical module box (max 9 kW). See Circuit diagram ■ Disconnection of the entire electrical power is achieved by connecting an external potential-free make (NO) contact to terminal (30) pos 1. and 2. ■ Disconnection of the entire electrical power, with the possibility to use Extra hot water while the power is disconnected is achieved by connecting an external potential-free make (NO) contact to terminal (30) pos 1. and 3. ■ Disconnection of the entire electrical power by stages is achieved by connecting the accessory Load monitor EBV 200 to terminal (30) pos 1. and 2. ■ Disconnection of the entire electrical power is achieved by connecting an external potential-free make (NO) contact to terminal (30) pos 1. and 2 together with pos 3 (pos 2 and 3 are connected together). Connecting the outside sensor ■ Install the outside sensor in the shade on a wall facing north or north-west, so it is unaffected by the morning sun. The sensor is connected with two wires to positions “7” and “8” on the relay card’s (29) terminal (30). The minimum cable cross section should be 0.4 mm2 up to lengths of 50 metres, for example EKKX or LiYY. Connection is made behind the control computer. ■ If the outside sensor cable runs close to power cables, shielded cable must be used. FIGHTER 1210, 5 – 10 FIGHTER 1210, 4 29 VB-Fram 49 (50) °C Varmvatten 51 °C 1 5 6 15 7 6 A 2 3 4 3 30 SELV B + RTG 5 4 B A – EXT.EL. 2 1 LEK FIGHTER 1210, 4 FIGHTER 1210, 5 – 10 30 9 – UG 8 7 8 15 10 + 30 FIGHTER 1210 30 For the Installer Commissioning and adjusting 19 Preparations Before starting up the system, check that the heating, collector and hot water circuits are full and thoroughly vented. Check the pipe system for leaks. Filling and venting the collector system To fill the collector system, mix about 30% antifreeze with water in an open container and connect with filling pump and hoses as illustrated. Close the valve on the main pipe between the service connections and fill through the connection under the level vessel (NK) (which has been removed) until the fluid emerges from the return hose. Then make the following settings on the control panel. ■ Set the switch to 1. ■ Go to the Brine-pump menu, Add-driftin the service menu. Set the Brine-pump to 1 and press Operating mode. Set Add-drift to 1 and press Operating mode VV KV Värme Värme fram retur SÄV Vattenvärmare NK Dubbelmantel Köldbärare (KB) in SF Växelventil Värmebärare (VB), fram Värmebärare (VB), retur Köldbärarpump Stängs Operating mode button Köldbärare (KB) ut Elkassett AVT BK / JK The heat pump cannot start as the operating mode EB (electric boiler mode only) is selected. The brine pump is now operational together with the filling pump. The fluid can circulate via the mixing vessel until fluid, without air, returns to the return hose. Now stop the brine pump by setting Brine-pump to “0”. Stop the filling pump and clean the particle filter. Then start the filling pump again. Open the valve on the main pipe between the service branches while the filling pump is still operational (to release the air between the branches). Now close the valve by the return hose. Pressurise the system (to max 3 bar) with the filling pump. Close the valve where the level vessel is fitted and stop the filler pump. Remove the filler hoses and refit the level vessel. Fill the vessel about three-quarters full with the fluid. Now shut the filling plug and open the valve under the vessel. Reset normal mode by setting EB to “0”. AVT SÄV KV NK Värmebärarpump Förångare Kylmodul Expansionsventil Draining Safety valve Cold water Level vessel Kondensor Kompressor SF BK JK VV Particle filter Rock collector Soil collector Hot water Filling the heating / heating medium system The heating medium system is filled with water until the required pressure is reached and then vented. FIGHTER 1210 For the Installer 20 Commissioning and adjusting Start-up and inspection ■ Set the switch to 1. ■ Check the settings on the control computer, and adjust so there is a heating requirement. ■ Go to the Brine-pump menu, Add-driftin the service menu. Set the Brine-pump to position 1 and press Operating mode. Set Add-drift to 1 and press Operating mode ■ Ensure the brine and heating medium pumps are vented and help the pumps to start if necessary. ■ Go to the Brine In, Brine Out menu. Ensure that the temperature corresponds with the ground/rock temperature, which indicates the brine flow. ■ Go to the Brine-pump menu, Add-driftin the service menu. Set Add-drift to 0, the compressor starts, and go to the Brine In, Brine Out menu. Read the brine temperatures. The difference between these two temperatures should be 2 – 5°C when the system has come into balance. A high difference indicates a low brine flow. A low difference indicates a high brine flow. ■ Particular attention should be given to the level in the collector system when using the heat pump at first. Some topping-up may be necessary. ■ Read the heat medium temperatures WW-out and WW-in. The difference between these two temperatures, with floating condensing, should be 5 – 10°C when the heat pump heats the hot water without additional heat. A high difference could depend on a low heat medium flow. ■ Fill in the commissioning report on page 2. ■ Set the control computer to suit the needs of the building. Readjustment, heat medium side Air is initially released from the hot water and venting may be necessary. If bubbling sounds can be heard from the heat pump, the entire system requires further venting. When the system has stabilised (correct pressure and all the air removed) the heating controls can be set at the required value. Readjustment, brine side Check the fluid level in the level vessel (85). If the level has dropped, close the valve under the vessel. You can then fill through the connection at the top of the vessel. After filling, open the valve again. To raise the pressure, close the valve on the incoming main pipe when the brine pump (KBP) is running and the level vessel (NK) is open, so that water is drawn in from the vessel. Emptying the water heater The siphon principle is used to empty the water heater. This can be done either via the drain valve on the incoming cold water pipe or by inserting a hose into the cold water connection. FIGHTER 1210 For the Installer Setting the heating controls Setting using diagrams 21 Offset heating curve -2 The relationship between outside temperature and flow temperature is set using the control computer; see “Control” “Setting the heating”. The diagram is based on the dimensioned outdoor temperature in the area and the dimensioned supply temperature of the heating system. When these two values meet, the heating control’s curve slope can be read. HEATING CURVE KURVLUTNING FRAMLEDNINGSTEMPERATUR HEAT MEDIUM FLOW The heating control system of the FIGHTER 1210 is controlled by the outside temperature. This means the supply temperature is regulated in relation to the current outdoor temperature. °C 70 15 14 13 12 11 10 9 8 60 7 6 50 5 40 4 3 30 2 +5 1 The Increase/reduce heat knob (heating curve offset) is then set. A suitable value for floor heating is -1 and for radiator systems -2. 10 -5 0 - 10 - 20 - 40 °C - 30 HEATING CURVE OUTDOOR TEMPERATURE UTETEMPERATUR PARALLELLFÖRFLYTTNING OFFSET Heating curve offset 0 HEAT MEDIUM FLOW FRAMLEDNINGSTEMPERATUR HEATING CURVE KURVLUTNING °C 70 15 14 13 12 11 10 9 8 60 7 6 50 5 4 40 3 2 30 1 +5 10 -5 0 - 10 - 20 - 30 - 40 °C HEATING CURVE OUTDOOR TEMPERATURE PARALLELLFÖRFLYTTNING UTETEMPERATUR OFFSET Heating curve offset +2 HEAT MEDIUM FLOW FRAMLEDNINGSTEMPERATUR HEATING CURVE KURVLUTNING °C 70 15 14 13 12 11 10 9 8 7 60 6 5 50 4 3 40 2 30 1 +5 10 -5 0 - 10 OFFSET FIGHTER 1210 - 20 - 30 - 40 °C PARALLELLFÖRFLYTTNING UTETEMPERATUR OUTDOOR TEMPERATURE HEATING CURVE For the Installer 22 Component placement 4 kW 13 68 39 26 69 14 11 12 29 75 VB-Fram 49 (50) °C Varmvatten 51 °C 30 38 LEK 34 8 9 3 25 67 88 10 6 LEK FIGHTER 1210 For the Installer 23 Component placement 5 – 10 kW 9 68 39 26 75 38 8 97 25 67 3 10 36 30 29 LEK 6 88 FIGHTER 1210 For the Installer 24 Component placement 58 70 71 LEK 73 99 75 74 95 72 89 18 41 77 4 86 94 5 17 87 65 24 27 19 7 35 96 LEK 42 K LE 28 48 16 76 33 FIGHTER 1210 70 71 For the Installer List of components 3 Operating thermostat, standby mode 4 Collector connection, brine in (f) 5 Collector connection, brine out (r) 6 Terminal block, pumps, reversing valve 7 Service connection, high pressure 8 Switch, 1 – 0 – 9 Terminal block, incoming electric power 10 Contactor, electric module step 1 11 * Starting capacitor, compressor 12 * Start relay 13 Terminal block, compressor control 14 * Operating capacitor, compressor 15 Outside sensor 16 Heating medium pump 17 Evaporator 18 Condenser 19 Reversing valve, heating system/water heater 24 Electric module 9 kW, supplied connected 6 kW (1210-4, 3 kW) 25 Overheating protection, immersion heater 26 Motor protection 27 Compressor 28 Operating pressostat 29 Relay card with power supply unit 30 Terminal block, relay card 33 High pressure pressostat 34 CPU-unit, control system 35 Brine pump 36 Fine wire fuse, T5AH 38 Anode (enamel) 39 Reset, motor protection 41 Low pressure pressostat 42 Service connection, low pressure 48 Expansion valve 52 Safety valve, collector side 25 58 Cover (enamel) 63 Particle filter (KB) R25 female. 65 Drying filter 67 Contactor, electric module step 2 68 Contactor, compressor start 69 * Contactor, compressor operation 70 Connection, heating flow ø 22 mm o.d. 71 Connection, heating return ø 22 mm o.d. 72*** Hot water circulation (VVC) Enamel: G 20 73 Cold water Copper/Stainless: Ø 22 mm o.d. Enamel: G 20 74 Hot water Copper/Stainless: Ø 22 mm o.d. Enamel: G 20 75 Venting valve, double jacket 76 Drainage for heating system 77 Venting valve, collector system 81 Particle filter (VB) R20 female. 85 Level vessel, connection to system, R25 male 86 Temperature sensor, brine in 87 Temperature sensor, brine out 88 Temperature sensor, “hot water” 89 Temperature sensor, WW-Flow heating medium flow 94 Temperature sensor, “HM-r”, heating medium return 95 Type plate/serial number 96 Type plate, cooling section 97** Soft-start relay 99 Cable gland, incoming electricity * Only FIGHTER 1210-4 ** Only FIGHTER 1210-5 – 10 *** Only enamel FIGHTER 1210 Compressor FIGHTER 1210 Connected output 3 kW on delivery Sheet 1 (2) 26 Immersion heater Relay card For the Installer Electrical diagram 4 kW Relay card FIGHTER 1210 Compressor operation Reversing valve Heating medium pump Brine pump Immersion heater step 2 Immersion heater step 1 Outside sensor Electrical diagram 4 kW Sheet 2 (2) Compressor start For the Installer 27 Compressor FIGHTER 1210 Connected output 3 kW on delivery Sheet 1 (2) 28 Immersion heater Relay card For the Installer Electrical diagram 5 – 10 kW Relay card Reversing valve Heating medium pump Brine pump Soft starter Immersion heater step 2 Immersion heater step 1 Outside sensor Electrical diagram 5 – 10 kW FIGHTER 1210 Sheet 2 (2) Compressor start For the Installer 29 For the Installer 30 Electrical circuit diagram CPU-unit 4 kW Low pressure Operating pressostat Hot water Brine in Brine out Heat medium return Heat medium flow Heat medium return Heat medium flow CPU-card CPU-unit 5 – 10 kW Low pressure Operating pressostat Hot water CPU-card FIGHTER 1210 Brine in Brine out For the Installer Dimensions 31 50 200 Dimensions and setting-out coordinates HM flow 49 (50) °C Hot water 51 °C -2 0 +2 1 0 1745 R 4 5 525 30 – 50 630 5 5 179 399 30 525 598 Leave space free to the right of the heat pump for servicing. An area of 800 mm is required in front of the FIGHTER 1210 for service work. When FLM 30 is fitted on FIGHTER 1210 the distance to the wall should be 50 mm. 454 321 144 132 625 242 288 99 46 47 4 4 5 5 FIGHTER 1210 For the Installer 32 Technical specifications IP 21 Size 4 5 7 8,5 10 Delivered/supplied power* at 0/35 °C ** 4,8/1,0 6,0/1,3 8,8/1,9 10,3/2,2 11,7/2,5 Delivered/Supplied power * at 0/50 °C ** 3.9/1.2 4,8/1,5 7,1/2,2 8,5/2,5 9,9/2,9 Operating voltage (V) Starting current (A) 3 x 400 V + N + PE 50 Hz 24 24 24 26 Max operating current, compressor(A) 8.0 (1-phase) 3,6 5,5 6,7 7,9 Fuse (incl. imm. heater 6 kW) (A) 16 16 16 20 20 Fuse (incl. imm. heater 9 kW) (A) 25 20 20 25 25 Output, brine pump (W) 130 130 170 170 250 Output, heat medium pump (W) 75 75 75 75 170 Connection collector fluid o.d. Ø (mm) 28 Connection heating medium, o.d. ø(mm) 22 Required headroom 42 (mm) 1950 *** Volume, water heater (litres) 160 Volume, double-shelled (litres) 45 Max pressure in storage heater(MPa) 0.9 (9 bar) Max pressure in double jacket (MPa) 0.25 (2.5 bar) 1,4 1,7 2,2 2,4 2,4 0,25 0,35 0,48 0,58 0,65 (kPa) 22 21 23 23 19 Available pressure, collector system (kPa) 45 40 58 53 70 Refrigerant quantity (R407C) (kg) Brine flow Pressure drop, evaporator Max pressure collector system (l/s) (bar) 3 Operating temperature brine system (°C) Heating medium flow Pressure drop, condenser Max temp. (flow/return circuit) -5 – +20 (l/s) 0,10 0,13 0,18 0,22 0,26 (kPa) 2,7 2,6 3,4 3,2 4,4 305 310 (°C) 60/50 (bar) 24 Cut-out value pressostat HP (bar) 27 Difference pressostat HP (bar) -7 Cut-out value pressostat LP (bar) 1,5 Difference pressostat LP +1,5 Operating pressostat Net weight (bar) (kg) 280 285 300 * Compressor output only. ** Refers to the brine flow temperature/heat medium flow temperature in accordance with EN 255. *** With feet and connections dismantled the height is 1890 mm. FIGHTER 1210 For the Installer 33 Enclosed kit/Accessories Enclosed kit 81 85 15 63 B vare or E A r gi senser NIB raturature r fühl pe tu 64 tem mpe ra Ute or te tempe 0187 do en el OutAuss Artik 52 LEK LEK Particle filter Part No 424 043 (R20) 1 024 076 (R25) 1 Level vessel with safety valve Part No (85) 024 413 (52) 424 091 Outside sensor Part No 018 764 4 5 LEK Part no. 034724 LEK Part no 024607 Part-No 025168 Connecting pipe collector medium, with insulation Conex connectors Part No 024 036 2 024 035 2 024 008 2 (only enamel) Clips Part No 016 240 Accessories Part no 418,345 ktva kt 10 0 LE K 2 34 789 1 LEK B Till Str egräns ning 25 öm Marg 4 6 inal 25 A 2 8 10 A 6 25 ROOM SENSOR RG 20 Part no 418,346 5 Effe Load monitor EBV 200 LE K 5V LE K Exhaust air module FLM 30 Part nr 089 268 Level monitor NV 10 Part no 089 315 LE LE K K Sacrificial anode Part no 089 308 FIGHTER 1210 For the Installer 34 Actions with operating disturbances In the event of malfunction or operating disturbances first check the points below: Low room temperature Low hot water temperature or no hot water Cause: Compressor and electric module do not heat. Cause: Large amounts of hot water were used. Action: Check and replace blown circuitand main fuses. Action: Wait until the water heater reheats. Cause: Compressor and/or immersion heater does not heat up. Action: Check and replace blown circuitand main fuses. Cause: Too low start temperature setting on the control computer (34). Action: Adjust the start temperature setting. Cause: The compressor does not run because of a too low set value on the control curve. Action: Check and possibly raise Increase/reduce heat (knob on the front panel) or Curve slope. Cause: The compressor standstills due to the internal overheating protection tripping. Action: Automatic resetting after cooling for a few hours. Cause: Possible earth circuit-breaker tripped. Action: Reset the earth circuit-breaker, if the earth circuit-breaker trips repeatedly, call an electrician. Cause: Possible earth circuit-breaker tripped. Action: Reset the earth circuit-breaker, if the earth circuit-breaker trips repeatedly, call an electrician. NOTE! The product’s serial number should always be stated with all correspondence with NIBE. 689_ _ _ _ _ _ _ _ _ _ _ High room temperature Cause: Incorrect setting of the Curve slope and/or Increase/reduce heat. Action: Adjust the setting. If the operating disturbance cannot be rectified by means of the above an installation engineer should be called. FIGHTER 1210 For the Installer Actions with operating disturbances 35 Indications Alarm lamp flashes and the text HP/MSalarm is displayed Alarm lamp flashes and the text LP–alarm is displayed Cause: Bad circulation in the heating medium circuit. Cause: Start up of cold installation Action: Use Electric boiler mode. Action: Check the heating medium pump (16). Possibly open the radiator thermostats. Check that the particle filter (63) is not clogged. Once the fault cause has been rectified set switch (8) to “0” and then to “1”. If the alarm lamp still flashes the motor cut-out has tripped due to the following causes. Cause: Dropped phase or temporary mains disturbance. Action: Check the fuses. Cause: Bad circulation in collector system due to inferior venting/low pressure or ice (if ice has formed the brine pump (35) will be warm). Action: Vent and top up the fluid. Wait a few hours. Cause: Circulation pump (35) not running. Action: Check the circulation pump. Cause: Lack of refrigerant or other fault in the cooling circuit. Action: Call qualified service personnel. Cause: Overloaded compressor (27) Action: Call qualified service personnel. Cause: Mechanical fault on the compressor (27) Action: Call qualified service personnel. Cause: Defective motor protection (26). Action: Call qualified service personnel. Cause: Fine-wire fuse on the relay card has blown. Action: Replace the fuse. Cause: Iced evaporator due to too low antifreeze concentration Action: Check the freezing point off the brine. After taking action, check that the difference on the display between Brine In and Brine Out is 2 – 5 °C when the compressor is running. (See Control Information available on the display, point 4). Once the fault cause has been rectified set switch (8) to “0” and then to “1”. In the event of a temperature sensor error, this is indicated on the display, e.g. “out error” NOTE! The fault status must not be repeatedly reset, as there is a risk of overheating the motor windings. If the operating disturbance cannot be rectified by means of the above an installation engineer should be called. FIGHTER 1210 For the Installer 36 Actions with operating disturbances Helping the circulation pump to start ■ Shut down FIGHTER 1210 by turning the switch (8) to 0. ■ Open the front cover. ■ Loosen the air screw with a screwdriver. Hold a cloth around the screwdriver blade as a certain amount of water may run out. ■ Insert a screwdriver and turn the pump rotor. ■ Screw in the venting screw. ■ Start FIGHTER 1210 and check whether the circulation pump runs. It is usually easier to start the circulation pump with FIGHTER 1210 running, switch (8) set to 1. If helping the circulation pump to start is performed with FIGHTER 1210 running, be prepared for the screwdriver to jerk when the pump starts. HEJSAN DK IP 44 TF 110 Class H Max. 10bar 1m(A) P,(W) 0.20 45 0.30 65 0.40 90 Type UPS 25 - 60 230V50Hz 2.5uF LEK 130 G RU N DFOS P/N:59526447 PC;0017NIB Luftningsskruv 16 Draining, heat medium side Draining, collector side Close the shut-off valves in heating medium system. Now open the drain valve (76). A small amount of water runs out, however, to fully empty the heating medium side requires the connector that joins the heating medium side and the connection on the heat pump WW-out to be loosened a little to allow air to enter so the remaining water can run out. When the heating medium is empty the requisite service can be carried out. When replacing the Brine pump (35)or drive side or when cleaning the pump, the shut-off valves in the collector system should be closed. The hose between the evaporator’s upper section and the Brine-pump is loosened on the evaporator. The loose hose end can now be bent down and emptied in a small bowl. Now loosen the connection on Brine In little to allow air to enter so the heat pump’s collector side is emptied completely. When the circuit is empty the requisite service can be carried out. Checking the sacrificial anode (enamel) Check the anode within a year. And then regularly in relation to its use. When the anode is new it has a diameter of approx. 34 mm. When this has reduced (in its most used area) to under 10 mm the anode is consumed and must be replaced. If anode consumption has not occurred after a few years, this may be due to inferior conductivity in the water and a water analysis is recommended. Replacing the sacrificial anode (enamel) There is a anode mounted on a flange at the top of the hot water heater. Anode replacement takes place as follows: ■ Remove the heat pump’s circuit fuses in the distribution cabinet. ■ Empty the hot water heater, see the chapter Commissioning and adjustment – Emptying the water heater ■ Dismantle the cover plate (58) as illustrated. ■ Dismantle the flange. ■ Replace the anode mounted on the flange. ■ Re-assemble in the reverse order. LEK 58 NOTE! Protect electrical and electronic component parts from moisture! FIGHTER 1210 NIBE Systemtechnik GmbH DE Am Reiherpfahl 3 29223 Celle Vølund Varmeteknik DK Filial af NIBE AB Brogårdsvej 7, 6920 Videbæk Haato Varaajat FI NIBE AB:n sivuliike Pohjantähdentie 17, 01451 Vantaa NIBE Energietechniek B.V NL Hofstraat 18 4797 AC WILLEMSTAD NIBE-BIAWAR Sp. z o. o. PL Alejá Jána Pawła II 57 15-703 BIAŁYSTOK 17-NIP: 542-02-00-292 NIBE AB SWEDEN R Box 14 Järnvägsgatan 40 SE-285 21 MARKARYD Tel: 05141/7546-0 Fax: 05141/7546-99 E-mail: [email protected] www.nibe.de Tel: 97 17 20 33 Fax: 97 17 29 33 E-mail: [email protected] www.volundvt.dk Puh: 09 - 274 697 0 Fax: 09 - 274 697 40 E-mail: [email protected] www.haato.fi Tel:1684 73249 Fax: 1684 76642 E-mail: [email protected] www.nibeboilers.nl Tel: 85 662 84 90 Fax: 85 662 84 16 www.biawar.com.pl Tel: +46 - (0)433 - 73 000 Fax: +46 - (0)433 - 73 190 E-mail: [email protected] www.nibe.com
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