RC.MANNESMANN LTD. Factory Germany 34846 Cevizli – Maltepe Lempstrasse 24 ISTANBUL – TURKEY 42859 Remscheid - Germany Phone: +90.216.688 42 99 +49.2191.901-0 Fax +49.2191.901-163 +90.216.688 42 98 www.mannesmann.com.tr www.rcm-at.de product information D 410 / D 430 product information flange drilling device J 165 product information C 410 J 125 drilling devices bladder setting devices shut-off devices drilling device J 220 up to 1 bar with conversion kit J 150 for drillings 1" - 2½ " (cast iron, steel, PVC, PE-HD, AC) D 413 V with weld-in valve D 413 without weld-in valve for drillings of pipelines under pressure and possible connections to special fittings with thread T-piece D 413 matching this product: conversation kit J 150 for media free drillings D 113 V with weld-in valve D 113 without weld-in valve D 130 V with weld-in valve D 130 without weld-in valve drilling device J 110 up to 7 bar for gas pipe drillings 1" - 3" (cast iron, steel, PVC, PE-HD) for drillings of pipelines under pressure with use of following fittings all fittings are available with 3.1.B certificate according to EN 10204 D 310 V with weld-in valve D 310 without weld-in valve D 425 blow-out T-piece all fittings are available with different outlets drilling device J 110 drilling spindle with mill drilling lock safety ball valve valve plate weld-on bushing with internal thread drilling device J 113 up to 10 bar for gas pipe drillings 1" and 1¼" (cast iron, steel, PVC) for safety drilling, stopper setting and valve setting of pipelines under pressure - without any gas leakage all fittings are available with 3.1.B certificate according to EN 10204 D 430 D 430 V with weld-in valve all fittings are available with different outlets drilling device J 310 DN 40 – 125 up to 10 bar J 311 DN 65 – 200 up to 10 bar for subsequent drilling of pipelines under pressure without media leakage through special fittings with flange outlet or weld-on tubes B 130 B 120 B 210 for cast iron, steel or PVC pipes B 220 for AC pipes drilling device J 114 for district heating for drilling of supply pipelines under pressure without draining of pipelines up to 25 bar 220º C The device is designed for pressure up to 25 bar, +220°C and mill diameter 2“. Approved by government safety organization and proved by TÜV. Available with compressed air or electric drive. The milled out plates are being collected in the special mill (DBP patent). Easy application, short working time. No residual water after drilling, thus dry isolation in workspace. special T-piece with locking stopper for district heating drilling device J 114 drilling devices bladder setting devices shut-off devices basic bladder setting device DN 80 up to 400 - basic bladder setting device J 160 - basic bladder setting device with primary pressure measurement J 161 (cast iron, steel, PVC, PE-HD) The bladder setting devices J 160/161 are additional units for conversation kits J 150/151 and can be applied only with them Proved by TÜV-Rheinland! diameter allowed pressure loads bladder internal pressure (bar) max 80 100 150 200 250 2,0 2,0 2,0 1,2 0,95 min max. gas pressure in media pipe 0,5 over gas pressure in media pipe 0,5 0,5 0,4 0,3 0,25 10 filling pipe screw joint configuration of basic bladder setting device cap nut 5 bladder setting socket 8 bladder filling pipe 6 bladder guide pipe 1 ball valve bladder G 213 GAS weld-on tube configuration of a ND shut-off intermediate deaeration intermediate deaeration GAS GAS gas-free workspace bladder bladder bladder bladder fittings for bladder setting device DN 80 up to 400 double bladder setting device J 125 for shutoff of a gas flow without gas leakage for low and medium pressure loads and DN 80 – 300 through double bladders with intermediate deaeration additional life insurance for working in graves Proved by TÜV-Rheinland! diameter allowed pressure loads bladder internal pressure (bar) max min max. gas pressure in media pipe 80 100 150 200 250 300 2,0 2,5 2,5 2,0 1,2 1,0 0,5 over gas pressure in media pipe 1,0 1,0 1,0 0,5 0,3 cast iron, steel, PVC, HD - PE 0,2 5 configuration of a double bladder setting device intermediate deaeration bladder filling pipe bladder 1 rod head bladder filling pipe bladder 1 ∆ bladder setting rod hexagonal clamping nut flushing cross valve cap with O-ring sealing bladder setting pipe flushing cross guide pipe guide pipe pic. 1 bladder rod guide bladder end bladder 1 bladder 2 intermediate deaeration GAS configuration of a MP shut-off workspace GAS GAS RC.Mannesmann bladder G 212 RC.Mannesmann bladder MDA shut-off bladder type B according to VP 621 - 2 shut-off bladder type A according to VP 621 - 1 bladder configuration and operational area G 212 MDA shut-off bladder, made from shut-off bladder, made from a thin-walled, inflatable rubber a thin-walled, inflatable bag (SK) with a textile bag (SK) und textile cover enhancement DN 80 up to DN 300 DN 80 up to DN 200 J 125 MDA - bladders MDA - bladders pressure table double bladders G 212 diameters internal pressure with “old” bladder backpressure MDA diameters internal pressure with “new” bladder backpressure advantages of bladder setting device J 125 technique is introduced and approved devices upgrade through a new bladder technique small space requirements big discharge hole for the bladder higher safety with MDA bladder advantages of bladder setting device J 125 J 125 space saving smaller assembly J 160 lower underground work costs lower material costs advantages of bladder setting device J 125 big discharge hole for each diameter MDA - bladders tests under operating conditions in the workshop and in piping networks 1 week / DN 200 / backpressure 1,2 bar dto. DN 150 The customer needs it: special oil sponge gloves tension belt MDA - bladder extension for bladder setting pipe only DN 200 bladder end adaptor per rod 1 x fittings for double bladder setting devices J 125 bypass system J 130 bypass system no cut-off of gas flow any more drilling device J 110 drilling-in preparation of a double bladder setting device double bladders intermediate deaeration bladder setting pipe pipe DN 300 bladder bladder setting pipe standing on the invert basic bladder setting device DN 300 up to DN 1000 ! This device has been developed to meet the safety requirements also by big diameters. allowed pressure loads diameter bladder internal pressure max. gas pressure in media pipe cast iron, steel 300 400 500 600 700 800 900 1000 up to 200 mbar up to 80 mbar up to 60 mbar 10 filling pipe screw joint configuration of a basic bladder setting device cap nut 5 bladder setting socket 8 bladder filling pipe 6 bladder guide pipe 1 ball valve bladder G 213 GAS weld-on tube configuration of a LP shut-off intermediate deaeration intermediate deaeration GAS bladder GAS bladder gas-free workspace bladder bladder fittings for basic bladder setting device DN 300 up to 1200 re-usable special split sealing collar for bladder setting in cast iron pipes weld-on tube with special stopper and locking unit for steel pipes drilling devices bladder setting devices shut-off devices shut-off plunger J 140 1“ up to 2 1/2“ up to 6 bar replacement of a damaged HEK, without cut-off of supply!! bypass drilling-in screwing-in of a shut-off plunger drilled-out plate shut-off plunger The works are finished new HEK built-in, without cut-off of supply !! shut-off plunger J 140 screwed-in RC.MANNESMANN LTD. Factory Germany 34846 Cevizli – Maltepe Lempstrasse 24 ISTANBUL – TURKEY 42859 Remscheid - Germany Phone: +90.216.688 42 98 +49.2191.901-0 Fax +49.2191.901-163 +90.216.688 42 99 E-Mail: [email protected] [email protected] www.mannesmann.com.tr www.rcm-at.de
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