Plants and equipment for water treatment and
processing of fluids
Innovative concepts and technologies
for integrated environmental protection
RC.MANNESMANN LTD. – Mail: [email protected] / [email protected]
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Companyprofile M-Mannesmann GmbH
The company M-Mannesmann GmbH Remscheid, Germany, is one of the leading companies specialized in new
processes of water- and waste water treatment and recycling. Especially recycling processes for the recovery of water and
elements as well as their renewed application in circuits gain more and more importance because of increased
environmental pollution and consequently decreasing resources.
M-Mannesmann has extraordinary qualifications in the area of water chemistry and membrane technology. M-Mannesmann
offers a complete range of applications from pure water treatment up to the recirculation of process water for integrated
environmental protection, from process engineering and manufacture up to plant construction and „after sale service“ –
complete solutions for the customers. Tests in own laboratories and pilot-scale tests allow a detailed estimation and
dimensioning of the required cleaning procedure in difficult cases.
Today, a staff of 25 employees is at our command to serve our customers. The majority of employees are engineers,
chemists and technicians from a variety of disciplines. Our highly qualified staff regularly attend internal and external
advanced professional training courses. They also pass on their knowledge in scientific lectures.
M-Mannesmann has 4 agencies in Germany and international agencies in:Turkey, Belgium, the Netherlands, Spain,
Brasilia and Mexico.
The company is a member of the specialised Water and Waste Water Technology Group of the VDMA [German Machinery
and Plant Manufacturers Association] and of the DGMT [German Association for Membrane Technology].
This year M-Mannesmann has ben nominated for the „Milestones 2002“ NRW-enconomy price and has won the
2. place for the category: „Technologic innovations”.
M-Mannesmann is working with an engineering and consulting company, specialized in developing process concepts in the
area of chemical and automotive industry. The Company has a staff of 4 engineers.
M-Mannesmann, is working with an engineering company, specialized in chemical/physical treatment for different areas.
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[email protected]
[email protected]
Range of Services
 Development
 Analysis
 Membrane screening and trials in own laboratory and pilot plants
 Pre-engineering and scale-up
 Design and plant construction
 Process engineering
 Plant manufactoring
 Assembly
 After sales service and maintenance
RC.MANNESMANN LTD. - İSTANBUL / TÜRKİYE
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Delivery programm
 Turn key plants for water and waste water processing
 Micro-, ultra- and nanofiltration plants
 Reverse osmosis plants
 Desalination plants
 Gravel filter plants
 Neutralisation plants
 Water recycling plants
 Sewage treatment plants
 Biomembrane plants
 Chemicals
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Standard program:
Water and process water treatment plants
Ultrapure water desalination
Gravelfilter
Ionexanger
Chemical-physical sewage treatment plants
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Ultrafiltation plants
Reverse osmosis plants
Ultrapure water desalination
Water treatment plants
for pharma and cosmetic industry
• Prefiltration, Softener
• Multystage reverse osmosis
• Mixed bed desalination
• Flow rate: 5.000 l/h
 Water quality permate (RO):
< 4 µS/cm
 Water quality (mixed bed):
< 0,1 µS/cm
 Visualy, fullautomatic plant operation
 GMP, FDA
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Desalination plants
Water treatment for power plants and boiler feed
• Prefiltration
• Anti scaling
• Reverse osmosis plants
• Flow rate: 2.000 m³/d
 Water quality permate (RO): < 20 µS/cm
 Availability:
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> 98%
Sea water desalination
• Prefiltration / pretreatment
• Multistage reverse osmosis
• Flow rate: 0,1 – > 100 m³/h
 Desalination rate (TDS 36.000 mg/l):
ca. 99%
 WHO standards for drinking water (TDS):
<< 1.000 mg/l
 Energy consumption (with energy recovery):
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< 5 kW / m³
Wind-powered Sea water desalination
Turnkey Solutions . . .
• Pre – investigation
• Project conception
• Technical development
• Site Preparation
• Manufacturing / construction
• Commissioning
• Service / Operation
Synwater plant: 3.000 m³/d
... crafted from the full range of
our common skills
Ultrafiltration / reverse osmosis plant
Off-shore wastewater purification
Ultrafiltration wastewater treatment plant
on a gas platform in the North Sea
Operating data
 Skimmer for oil separation
 2 fully automatic ultrafiltration plants
 Total filtration surface of 2 x 4,2 m²
 Off-shore design
 Extra explosion proof (EEX Zone 2, gas groupe IIA,temp.class T3)
Performance data
 Filtrate nominal capacity:
 Oil contained permeat:
 Temperature:
 Operating pressure:
UF-plant for purification of gas condensates
2 x 1.200 l/h
<< 40 ppm
10 - 90 °C
2 - 5 bar
Gaz de France off-shore gas platform / Northse
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Sewage treatment plant I
Patented recycling process for the foodindustry
• Sewage treatment plant (SBR)
• Flocculation
• Reverse osmosis
• UV - desinfection
• Flow rate : 22.000 l/h
 Water recycling: > 70 %
 Trinking water quality (German TrinkwVO)
 Reduction of COD/BOD, N and P
Recycling plant at Durst Malz, Gernsheim
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Sewage treatment plant II
MBR-plant Simmerath, Aachen
Nitrification / Denitrification
Permeate flux:
30 m³/h
Membrane-typ:
UF-Puron
Membrane-surface: 2 x 500 m²
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The BIOLEADER Process:
Sludge Reduction means Costs Savings
• developed by Kurita Water
• since 1995: 29 industrial scale plants are
installed in Japan
• imb+frings watersystems will introduce this
BIOLEADER process in Europe
 high efficiency: ozone dosage about
1 % of COD-influent for up to
100 % reduction of surplus sludge
 cost effective process: requiring only
0.1 to 0.5 kWh / kg COD-influent
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Process water recycling I
Waste water purification for lorry
washing with silo cleansing
• Ultrafiltration plant
• Flow rate: 2.000 l/h
• Concentrate treatment
• Fully automatic process
 Recycling of water > 80%
 Reduction of costs for water and disposal
 Less chemical costs
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Process water recycling II
Cooling water recycling for PVC industry
• Gravel filter plant
• Flow rate : 500 m³/h
• Mikrofiltration plant
• Flow rate: 2.000 l/h
• Concentrate treatment
 Separation of oil and particles
 High quality process water
 Reduction of disposal costs
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Automotiv Industry I
Oil-water purification
• Pretreatment: pressure filter
• Ceramic ultrafiltration plant
• Ceramic membranes (30 m²)
• Capacity: 3.500 l/h
Ultrafiltration plant
 Prolongated time of degreaser exposure: 20 up to 40 times
 Hydocarbones in concentrate: up to 300.000 ppm
 Hydocarbones in permeate: less 3 - 7 ppm
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Automotiv Industry II
Waste water free paint shop: DaimlerChrysler AG, Sindelfingen
Patented process
• Step 1: ultrafiltration plant
• Step 2: reverse osmosis plant
• Step 3: evaporator
 No waste water
 Closed loop
 Emission free
 Less corrosive effects
Process at DaimlerChrysler, Sindelfingen
 Less disposal (~ 1% of treated waste water)
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Automotiv Industry III
Metal processing with the IonGard-NF-process
1. Process step:
Degreasing
2. Process step:
Phosphating
3. Process step:
Cathodic
painting
Material throughput
Degreasing
Rinsing
Phosphating
Rinsing
CDP
Rinsing
Anolyte
cycle
UF
NF
Emulsion
separation
RO
Concentrate
separation
Neutralisation
sludge disposal
UF
Nanofiltration plant at Ford-Cologne part line
 Closed loop for heavy metals and phosphate
 Reuse of the concentrate as replisher for phosphating no
contamination of sodium and nitrate in phosphate bath
 Reuse of the filtrate as rinsing water after degreasing
 Reuse of the filtrate for degreasing
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Production process chemical industry
Treatment fo process water in the
chemical industry
• Multi-stage ultrafiltration plant
with concentrate stage
• Fully automatic plant
• Modular system
 Recycling of product and process water
 Savings in fresh water
 Chemical free process
 Low energy costs
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Membrane plant at Omya, Emden
Production process food industry
New treatment process for treatment
of palm oil emulsions
• Separation of emulsions by crossflow
membrane filtration
• Fully automatic NF/UF-plant
• Output: 7.000 l emulsion / h
 High product output
 High product quality
 Compact and new plant technology
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Project plant for Accichem, Malaysia
Pilote plants / projects I
Production and improve of high quality Mg(OH)2
Product circulation
Concentrate
Fresh water
Reaction
medium
Reactor
UF
RO
Pilotproject at K+S, Heringen
Step 1: Reactor => hydrox. precipitation
Step 2: Microfiltration
Step 3: Multi-stage microfiltration
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 high quality products
 GMP quality
 90 % recycling of water
Pilote plants / projects II
Separation of organic acids out of fermentation
Step 1: Fermentation
Step 2: Ultrafiltration: Separation
of biomass
Step 3: Cristallisation of salts
 Production of high quality organic salts
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Pilote plants / projects III
Leachate water treatment of a special waste landfill
Container plant / mobile lab
Revers osmosis plants / vessels
Step 1: Nitrification / Denitrification
Step 2: Ultrafiltration
Step 3: High pressure RO
Step 4: Low pressure RO
Biomembrane
 Cleaning of leachate water
 Immobilizing of concentrate
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Lab scale membrane plants
Laboratory plants
Flatsheet testing plant Type I
Plant Type I :
1. Flatsheet testing plant
2. For small volumes
Plant Type II und III:
1. Microfiltration
2. Ultrafiltration
3. Low pressure NF/RO
4. 70 bar Revers osmosis
5. Exx-safe
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Multimembrane plant Type II
Patents
 Elimination of heavy metals and other pollulants from industrial waste water
 Method of treating the circulation water from wet-wash spray botths
 Method for treating an electrolyte used for electrophoretic painting
 Method for treating solvent-containing process liquids
 Method for treating wate water, especially from malt house and breweries
 Process for the preparation of crystalline magnesium hydroxide
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References
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BASF AG
Benteler Werke GmbH
Bosch AG
British American Tabacco
DaimlerChrysler AG
Degussa AG
Drahtcord-Pirelli
FORD AG
InfraServ Knapsack KG
K+S AG
Lurgi Life Science GmbH
Maxim Kosmetik GmbH
Saarstahl GmbH
ThyssenKrupp AG
Vinyl Building Products Corp.
ZF Getriebe AG
RC.MANNESMANN LTD. İSTANBUL / TÜRKİYE – [email protected] / [email protected]
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