SD OPTICAL SWITCH OPERATION MANUAL WIRING APPLICATION EXAMPLE NPN output OPERACTION PRINCIPLE Alarm LED Infrared Emitter Infrared Receiver The optical switch is designed by the principle of Snell's law, when light moves from a RY LOAD Black Blue medium of a given refractive index n1 into a second medium with refractive index n2, both reflection and refraction of the light may occur. An incident light ray strikes at point on the interface between two media of refractive indices n1 and n2. Total internal reflection is an optical phenomenon that happens when a ray of light strikes a medium boundary at an angle larger than a particular critical angle with respect to the normal to the surface. If the refractive index is lower on the other side of the boundary, no light can Liquid Level Control: In Fig.4(a) , two optical switches are installed individually in upper and lower level of the tank. When liquid rises to cover the upper optical switch, it will stop fill in liquid. When liquid drops down and lower optical switch is not covered by liquid, it will start filling up. Liquid has to be maintained in between upper and lower optical switches. Brown DC POWER 10~28V PNP output Alarm LED Brown Black Dry Total Internal Reflection LOAD RY Motor Protection: In Fig.4(b) , optical switch is installed in lower level of the tank to prevent pump burning caused by the lack of water/liquid. DC POWER 10~28V Blue Fig.1 pass through and all of the light is reflected. When light crosses a boundary between materials with different refractive indices, the light beam will be partially refracted at the boundary surface, and partially reflected. Optical switch operates by sensing the difference of refraction index between various mediums, which causes different degree of refraction and penetration. When the liquid is in empty, the transmitted light is reflected back to the receiver. When the liquid flow in, part of the transmitted light would be reflected back to the receiver and most of ray emitted into the liquid. The received senses the signal loss and switches accordingly. *Avoid to install it near the corner region. M12x1 Infrared Emitter Infrared Receiver NPN output 4 Black 2 Wetted In Liquid Infrared penetrate the cone Fig.2 Auto Pump Up/Down Motor protection Location Control FILL 1 Brown NPN 3 LOAD RY DC POWER 10~28V Chemical Liquid 1 PNP output 5D D 1 Brown FEATURE 1. NPN, PNP open collector output to energize relay or PLC. 2. Housing material of PC, Polysulfone, SUS304, SUS316 for acidity and alkaline; applicable in water, oil, liquid solution, liquor, alcohol....etc. 3. Over-current and reverse polarity protected 4. LED Status indication. 4 Connector Diagram DIMENSION PC or Polysulfone E10.5 Flow Out Pump LOAD RY Flow Out DC POWER 10~28V Pump Fig.4(b) Fig.4(a) 3 Blue Fig.3 CAUTION 7.6 Hex19 In installation (Fig.5), use o-ring in the bottom of the thread and tape seal around the thread then screw to the tank wall. Maximum torque for installation:100kgf-cm (SUS304/SUS316), 50kgf-cm (PC/Polysulfone) Power supply is 10~28Vdc. Color code: Brown for positive and blue for negative terminal. Optical switch is not recommended for operating in emulsion and phase-change liquids. Do not install sensor close to infrared sources. Tip of the optical sensor must be free at least 30mm from any reflective surfaces or other interferences. Like the tank wall (Fig.5.) Do not install the sensor in a stagnation point of the liquid. The sensor installed a thread casing when the sensor tip must be exposed. This product is not recommended for organic solution especially for viscous liquid which easy to stick on the optical surface 25 46.5 PC or Polysulfone G3/8" E10.5 SPECIFICATION 1. Housing Material: PC, Polysulphone or SUS304, SUS316 Sensible Tip Material: Polysulphone for SUS304 and SUS316 2. Protection Rating : IP68 3. Operation Temperature: -10~125BC 4. Ambient Temperature: -10~80BC 5. Operation Pressure: Max.10kg/cm2(PC,Polysulfone) Max.40kg/cm2(SUS304/316) 6. Power Supply: 10~28 Vdc with reverse charge protection 7. Load Current: 100mA Max. 8. Overload Current Protection: 100mA 9. Connection Thread: M12 x 1 or 3/8"G(PF) 3/8"NPT (SUS304, SUS316 only) 1/2"G (SD204BR99-A only) 10. Lead Wire: 2m CABLE(dia. 3.8) 3C PVC 24 AWG; custom made if over 2m 4 Black PNP M12*P1.0 Motor control Control Equipment 3 Blue 10 Hex22 SUS304 or SUS316 25 49 G3/8" keep out area ³30mm O-RING Fig.5 E10.5 REGULAR MAINTENANCE Please clean the top part of optical switch with clean water regularly. Please do not use organic solution or scrub while washing to avoid scratches on the surface. 15.5 Hex19 24.5 ORDERING INFORMATION 46.3 SUS304 or SUS316 SD 20 -A Housing Material 3/8"NPT P: PC G:Polysulfone 4:SUS304 6:SUS316 E10.5 Connection Thread M2: M12x1.0(PC, Polysulfone ) AU: 3/8"NPT(SUS304, SUS316) 15.5 Hex19 AR: 3/8"G BR: 1/2"G (SD204BR99-A) Output Form 24.5 P0:PNP N.C 46.3 P1:PNP N.O NO: Wet, In Liquid SUS304(M12x1) Connector E10.5 N0:NPN N.C N1:NPN N.O NC: Out of Liquid A: M12x1 (SD204BR99-A) G 1/2" M12XP1 Hex24 38.5 17.5 65 15.5 87 Aplus Finetek Sensor, Inc. 355 S. Lemon Ave, Suite D, Walnut, CA 91789 Tel : 1 909 598 2488; 1 909 598 0688 Fax : 1 909 598 3188 Email: [email protected] http://www.aplusfine.com 08-SD20-B4-EM,05/01/2012
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