APIIC CETPs Needs Assessment Study
International Conference on Solid Waste Management
Maloth Nanu, G.Durga Prasad, R. Hrishikesh Mahadev
Page 1
Contents
» About APIIC-GIZ Cooperation
» About the Study
» Approach
» Industrial Zones of Andhra Pradesh
» Methodology
» Criteria for selecting Industrial Estates for CETP
» Decision Matrix Analysis
» Short-listing of Industrial estates for pre-feasibility studies
Page 2
About APIIC and GIZ
 Andhra Pradesh Industrial Infrastructure Cooperation (APIIC)
incorporated on September 26, 1973 is the state owned organization
vested with the responsibility of developing industrial parks and
industrial infrastructure in Andhra Pradesh.
 APIIC has so far developed over 300 industrial areas spreading over
an extent of more than 150,000 acres
 The Deutsche Gesellschaft für Internationale Zusammenarbeit
(GIZ) GmbH is an international cooperation enterprise for sustainable
development, Company owned by the German Federal Government
 It has now been working in India for over 50 years.
 GIZ operates in 130 countries.
 GIZ employs 17,000 staff worldwide
12.01.2017
Page 3
Background of APIIC-GIZ Cooperation
 In 2004, CPCB in cooperation GIZ, APIIC, and APPCB will work on “Planning
and developing eco-industrial parks with technical support in Andhra Pradesh”
 After pilot phase, MoU was extended with request from APIIC to 2012 under
Advisory Services in Environment Management (ASEM)
 Under the Indo-German Environment Partnership Programme, technical
cooperation has been provided by GIZ to APIIC from 2012 - 2015.
Page 4
Introduction
What is a CETP?
Common Effluent Treatment Plant is a facility of treating effluents by
means of a collective effort mainly for a cluster of small scale industrial
units.
Purpose:
•
Reduced treatment costs for individual units (‘economies of scale’)
•
Centralised service. Individual industries can concentrate on their
core business, while CETP operator provides service.
•
Reduced need for technical expertise and trained personnel as
fewer plants require fewer people.
•
Optimal utilisation of space at a common facility than with several
plants in several individual industries. ]
•
Easy to monitor and regulate pollution control.
•
Possibility for recycle/reuse of treated waste water and proper
Page 5
disposal.
MoEF’s CETPs Scheme:
» Scope of CETP Scheme:
 Establishment of new CETPs in an industrial estate or a cluster of SSIs.
 Up-gradation / modernization proposal for CETPs of earlier financed
through the MoEF shall be considered for the one time funding.
» Assistance provided:
 Central assistance of 50% of the total project cost, with a ceiling of Rs 15
Crores for non-ZLD and Rs. 20 Crores for ZLDs.
 State gov. to provide 25 % of the total project cost.
 Project proponents to put in 25% out of which:
• 15% should be contribution for project proponent and remaining
• 10% should be loan from banks / financial institutions
Page 6
Objective
The objective of the study is to identify industrial parks of APIIC in Andhra
Pradesh that need establishment of the Common Effluent Treatment
Plants (CETPs) on priority.
The specific objectives are:
 Collection of information regarding industrial parks of APIIC and
 To understand the location of industrial parks and type of industrial
activity.
 Documentation of the collected information by developing a GIS based
database, for the purpose of analysis and thematic presentation.
 To develop and apply an appropriate methodology for rapid
assessment of industrial parks for assessing CETP needs.
 To identify the priority industrial parks of APIIC that need CETPs.
12.01.2017
Page 7
Approach
Collection of Data
from MIS
Questionnaire Survey
for Zonal Managers
Screening of Industrial
Estates based on defined
criteria
Discussion with ZM / ZO
on the requirement of
CETP
Shortlisting Industrial
Estate
Shortlisting
Industrial Estate
Feedback
from APPCB
Discussion with APIIC on
the selected industrial
estate
Shortlisted Industrial
estates for pre-feasibility
studies
Detailed Questionnaire
survey with ZM / IALA/
member industries
Visit to Industrial Estates and
collection of data from ZO
and IALA for selected parks
Collection of data from
APPCB
Inputs from the National
Seminar
Shortlisting of Industries for
feasibility studies
Page 8
CETPs in India
Page 9
IPs in Andhra Pradesh
APIIC Zone
No of Industrial Parks
CYBERABAD
16
JEEDIMETLA
24
KADAPPA
31
KAKINADA
25
KARIMNAGAR
14
KURNOOL
27
MOULA ALI
10
NELLORE
35
PATANCHERU
23
SHAMSHABAD
24
TIRUPATHI
28
VIJAYWADA
43
VISAKHAPATNAM
28
VISAKHAPATNAM (SPL)
15
WARANGAL
20
TOTAL
365
Page 10
IPs in Andhra Pradesh
Page 11
Criteria for Shortlisting IPs Needing CETP
Criteria 1: Area of the Industrial Estate
Area of the Industrial Park
< 75 Acres
Need for CETP
Low
75 to 400 Acres
Medium
400 to 750 Acres
High
> 750 Acres
Very High
Criteria 2: IP Categorization Based on Pollution Potential of
Industries
Effluent Category
Need for CETP
W4
Low
W3
Medium
W2
High
W1
Very High
Page 12
Criteria for selecting IP for CETP
Criteria 3: Water Consumption
Wastewater Generation
Need for CETP
<1,000 KLD
Low
1,000 – 2,000 KLD
Medium
2,000 – 3,000 KLD
High
> 3,000 KLD
Very High
Criteria 4: APIIC Zonal Managers Feedback
ZM List
Need for CETP
No, not required
Low
Yes, required
Very High
Criteria 5: Bio-degradability / toxicity of waste
Bio-degradability
Need for CETP
No
Low
Yes
Very High
Page 13
Industry Categorization
12.01.2017
Page 14
Area of Industrial Estates
12.01.2017
Page 15
IP Categorisation: Pollution Potential
12.01.2017
Page 16
IP Categorisation: Water Consumption
12.01.2017
Page 17
IP Categorisation: Needs Expressed by ZMs of APIIC
12.01.2017
Page 18
IP Categorisation: Biodegradability of Wastewater
12.01.2017
Page 19
Shortlist -1 Elimination Process
Elimination Process:
 IPs with industries of low pollution potential (only W4 category)
 IPs already having CETP, other IPs supported by the existing CETPs,
IPs with CETP under consideration/construction
 Non operational IPs due to lack of industries and sick/closed industries
Page 20
Shortlist - 2 Based on Area and Pollution Potential
Decision Matrix 1
Nos.
W1 to W3 >=75
Very high
W1 to W3
>=50 and <75
High
W1 to W3
>=25 and<50
Medium
W1 to W3
<25
Low
Area
>=750 Acres
Very High
Very High
1
Very High
1
Very High
0
Very High
17
>=400 and
<750
High
Very High
1
Very High
0
High
5
High
09
>=75 and
<400
Medium
Very High
1
High
0
High
4
Medium
55
Very High
0
High
0
Medium
0
Very Low
184
<75
Low
Low
No:184
High
No: 18
Medium
No:55
Very High
NO:21
Page 21
12.01.2017
Page 22
Shortlist – 3 Based on DM I and Water requirement
Decision Matrix 2
Very high
High
Medium
Low
Very High
2,
Very High
0
Very High
0
Very High
0
Very High,
3
Very High,
2
High
0
High
0
Very High,
3
High,
3
High,
1
Medium
0
Very High
13
High
13
Medium
54
Very Low
184
waste
Water
> =3 MLD
>=2 to <3
MLD
>=1 to <2
MLD
< 1 MLD
12.01.2017
Low
No:184
High
No: 17
Medium
No:54
Very High
No:23
Page 23
12.01.2017
Page 24
Shortlist – 4 Based on DM 2 and ZM list
Decision Matrix 3
Very high
High
Medium
Low
ZM List
ZM list
Very High
Very High,
10
Very High,
4
High,
9
Medium,
5
High,
13
High,
13
Medium,
45
Very low,
179
ZM List
Low
Very Low /Low
No: 179
High
No: 35
Medium
No:50
Very High
No: 14
Page 25
12.01.2017
Page 26
Shortlist – 5 Based on DM 3 and Biodegradability
Decision Matrix 4
Very high
High
Medium
Low
Biodegradabili
ty
No
Very High
Yes
Low
Very High
3
Very High
5
High,
0
Medium,
0
Very High,
11
High,
30
Medium,
50
Very low,
179
Low
No: 179
High
No: 30
Medium
No: 50
Very High
No: 19
Page 27
12.01.2017
Page 28
Feedback from APIIC and APPCB
•
The approach and methodology for short listing of industries and the
above short list was shared with APIIC and APPCB. APIIC has
suggested removing some of the industrial parks as given below from
the priority because of the nature of industries and working conditions.
•
•
•
•
•
IP Tada
Kattedan
AN Kannuru
JAN Vijayawada
IE Vizaganagaram
APIIC has also suggested including the following industrial parks in the
shortlist:
•
•
•
IP Kurnool-ph 1 & ph 3
APIIC Prodattur.
IP Vakalapudi.
12.01.2017
Page 29
Feedback from APIIC and APPCB
Final Shortlist of IPs Requiring CETPs
•
The final shortlist of IPs that require CETPs on immediate priority,
which have been shortlisted based on the APIIC and APPCB
feedback are:
•
IP Gajualamandyam
•
GC-Ongole
•
IDA Rampur
•
IP Pydabhimavaram
•
IDA Kadapa
During IEID,
•
GC Hindupur and
•
IP Vakkalpudi
12.01.2017
Page 30
Future Actions
 Conducting stakeholders meetings with officials of APIIC, APPCB,
Industry Associations, representative from Individual Industries and
Experts from different Organizations/Sectors
 Initiating further feasibility studies to arrive the base level/actual
requirement/need for the CETPs in the old Industrial Parks and
 Bid-process management for CETP for participating industrial parks
The current study also gives an approach for prioritizing industrial parks
not only for CETPs, but also such analysis can be done for prioritizing
IPs requiring solid waste management, air pollution, other common
facilities etc., for the industrial parks.
12.01.2017
Page 31
Thank you
12.01.2017
Page 32