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2. metals

RPD Pneumatic Actuator
Double acting pneumatic actuator for 90° operation
for On-Off and Modulating heavy duty service
General
The RPD pneumatic actuator series was
engineered and is manufactured to
provide maximum torque output with
minimum supply pressure.
Simplicity, reliability and economy are at the
top of the list of design parameters.
The RPD actuator is suitable for any quarter
turn application such as ball, plug, butterfly
valves or dampers, in both On-Off and
Modulating heavy duty service.
Features
• Totally enclosed, weatherproof housing in
nodular cast iron for maximum strength and
suitable for use in hostile environments
• A compact rack and pinion design provides
simple construction and constant output
torque throughout the 90° stroke
• An adjustable bronze sliding block supports
the transverse force exerted on the rack by
its engagement with the pinion
• Rack and pinion in nodular cast iron, output
shaft in alloy steel for maximum strength
• The rack is nitrided for minimal friction
• External travel stops for precise angular
stroke adjustment between 80° and 100°
• Electroless nickel plated and polished
cylinder and output shaft for corrosion
resistance and minimal friction
• Floating type piston seals for low hysteresis
and high sensitivity, preventing sticking
problems
• Lever or jackscrew manual override
- An extensive range of accessories is
available:
- limit switch boxes - explosionproof,
intrinsically safe and/or weatherproof
- limit switches can be provided in different
types according to customer
requirements
- position transmitters - explosionproof,
intrinsically safe and/or weatherproof
- air conditioners
- air storage tanks ISPESL stamped. Tanks
in accordance with different codes (ASME
VIII, div. 1, SNCT, BS, TÜV, etc.) on
request
- solenoid valves - explosionproof,
intrinsically safe and/or weatherproof
- control valves, flow regulators, quick
exhaust valves
- positioners - pneumatic or
electropneumatic
- pressure switches - pneumatic or electric
www.tycovalves-eu.com
- terminals enclosures, pushbutton panels explosionproof or intrinsically safe and/or
weatherproof
• Special coatings for offshore or corrosive
environments
Tyco reserves the right to change the content without notice
BIFRM-0017-EN-0506
RPD Pneumatic Actuator
14
13
17
11
4
8
2
1
9
10
15
16
10
9
12
16
3
6
7
5
Materials of construction
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Technical data
Name
Material
Equivalence to U.S. standards
Housing
Shaft
Rack
Pinion
Sliding block
Thrust bearing screw
Sealing washer
Shaft seal ring
Travel stop screw
Sealing washer
Cylinder tube
Piston
Piston guide sliding ring
Piston seal ring
End flange
Cylinder gasket
Tie rod
Nodular cast iron
Alloy steel (Nickel plated)
Nodular cast iron
Nodular cast iron
Bronze
Carbon steel
PVC
Nitrile rubber
Carbon steel
PVC
Carbon steel (Nickel plated)
Carbon steel
Teflon + Graphite
Nitrile rubber
Carbon steel
Nitrile rubber
Alloy steel
ASTM A536 gr 65 - 45
AISI SAE 9840
ASTM A536 gr 65 - 45
ASTM A536 gr 65 - 45
ASTM B427 Alloy UNS
AISI SAE 1040
Tyco reserves the right to change the content without notice
- 12
- 12
- 12
No C90800
AISI SAE 1040
API 5LX gr X52
ASTM A105
ASTM A105
AISI SAE 9840
page 2
Supply pressure
Supply medium
: 10.5 bar g maximum
: air, nitrogen or sweet
gas
Ambient temperature : -30° C to +100° C
Special versions for
service outside this
range on request
Output torques
: up to 3500 Nm
RPD Pneumatic Actuator
output torques
Output torques in Nm
Supply pressure (bar g)
Model
RP 15 D1
RP 15 D2
RP 30 D1
RP 30 D2
RP 60 D1
RP 60 D2
RP 120 D1
RP 120 D2
2
2.5
46
65
84
157
193
329
387
709
60
84
108
200
245
418
492
898
3
73
102
131
243
298
507
596
1086
3.5
86
120
155
286
351
596
700
1275
4
99
139
179
329
404
684
805
1463
5
126
175
226
415
510
862
1014
1841
6
152
212
273
501
616
1040
1224
2218
7
8
9
10
10.5
179
249
320
587
722
1218
1433
2595
205
286
368
674
827
1396
1642
2972
232
322
415
760
933
1573
1851
3349
259
359
462
846
1039
1751
2060
-
272
378
486
889
1092
1840
2165
-
Note
Max allowable pressure of 10.5 bar g is the static pressure applicable to fully stroked actuator
against the travel stops
Output torques in Nm
Supply pressure (bar g)
Model
RP 120 D3
1.5
2
2.5
3
3.5
4
4.5
1073
1456
1839
2223
2606
2989
3372
Note
Max allowable pressure of 5 bar g is the static pressure applicable to fully stroked actuator against
the travel stops
Tyco reserves the right to change the contents without notice
page 3
RPD Pneumatic Actuator
material specification
Item Name
1
2
3
4
5
6
7
8
10
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
30
31
Housing
Pinion
Piston
End flange
Rack
Shaft
Cylinder gasket
Shoulder washer
Nut
Cylinder tube
Tie rod
Thrust bearing screw
Sealing washer
Sealing washer
Sliding block
Piston guide sliding ring
Retainer ring
Screw
O - ring
O - ring
Nut
Nut
Washer
Washer
Travel stop screw
Screw
Material
Equivalent to US standards
Nodular cast iron
Nodular cast iron
Carbon steel
Carbon steel
Nodular cast iron
Alloy steel (nickel plated)
Nitrile rubber
Nylon
Carbon steel
Carbon steel (nickel plated)
Alloy steel
Carbon steel
PVC
PVC
Bronze
Teflon+Graphite
Spring steel
Alloy steel
Nitrile rubber
Nitrile rubber
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Alloy steel
ASTM A536 gr 65-45-12
ASTM A536 gr 65-45-12
ASTM A105
ASTM A105
ASTM A536 gr 65-45-12
AISI SAE 9840
Qty
1
1
1
1
1
1
2
2
ASTM A194 gr 2
2
API 5LX gr X52
1
AISI SAE 9840
4
AISI SAE 1040
1
2
1
ASTM B427 Alloy UNS No. C90800 1
1
ASTM A479 type 302
2
ASTM A320 L7
1
2
1
ASTM A194 gr 2
8
ASTM A194 gr 2
1
AISI SAE 1040
1
AISI SAE 1040
2
AISI SAE 1040
2
ASTM A320 L7
1
•
•
•
•
•
•
•
• Recommended spare parts
Tyco reserves the right to change the contents without notice
page 4
RPD - MSJ Pneumatic Actuator
material specification: Actuator with Jackscrew Manual Override
Item Name
1
2
3
4
5
6
7
8
10
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
31
33
34
35
37
38
39
Housing
Pinion
Piston
End flange
Rack
Shaft
Cylinder gasket
Shoulder washer
Nut
Cylinder tube
Tie rod
Thrust bearing screw
Sealing washer
Sealing washer
Sliding block
Piston guide sliding ring
Retainer ring
Screw
O - ring
O - ring
Nut
Nut
Washer
Washer
Screw
Travel stop screw
Manual override
jackscrew
O - ring
Handwheel
Washer
Screw
Material
Equivalent to US standards
Nodular cast iron
Nodular cast iron
Carbon steel
Carbon steel
Nodular cast iron
Alloy steel (nickel plated)
Nitrile rubber
Nylon
Carbon steel
Carbon steel (nickel plated)
Alloy steel
Carbon steel
PVC
PVC
Bronze
Teflon + Graphite
Spring steel
Alloy steel
Nitrile rubber
Nitrile rubber
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Alloy steel
Bronze
Nitrited alloy steel +
Bronze
Nitrile rubber
Carbon steel
Stainless steel
Stainless steel
ASTM A536 gr 65-45-12
ASTM A536 gr 65-45-12
ASTM A105
ASTM A105
ASTM A536 gr 65-45-12
AISI SAE 9840
ASTM A194 gr 2
API 5LX gr X52
AISI SAE 9840
AISI SAE 1040
ASTM B427 Alloy UNS
ASTM A479 type 302
ASTM A320 L7
ASTM A194 gr 2
ASTM A194 gr 2
AISI SAE 1040
AISI SAE 1040
ASTM A320 L7
ASTM B427 Alloy UNS
AISI SAE 9840 +
ASTM B427 Alloy UNS
ASTM A283 gr D
ASTM A479 type 304
ASTM A193 B8
Qty
1
1
1
1
1
1
2
2
2
1
4
1
2
1
No. C90800 1
1
2
1
2
1
8
1
1
2
1
No. C90800 2
2
No. C90800
2
2
2
2
•
•
•
•
•
•
•
•
• Recommended spare parts
Tyco reserves the right to change the contents without notice
page 5
RP D1 and RP D2 Pneumatic Actuators
J
H
C
overall dimensions
W
A
E
F
V
U
G
B
D
T
S
ø X Pneumatic
connections
Dimensions in mm
Air Consumpt.
Model
A
B
RP
RP
RP
RP
RP
RP
RP
RP
440
440
531
531
640
640
770
770
160
160
215
215
255
255
308
308
15 D1
15 D2
30 D1
30 D2
60 D1
60 D2
120 D1
120 D1
C
120
120
154
154
200
200
260
260
(litres)
Weight
D
E
F
G
H
J
S
T
U
V
W
NPT
Open Close
(Kg)
175
175
206
206
250
250
310
310
265
265
325
325
390
390
460
460
41
41
54
54
66
66
82
82
55
55
70
70
85
85
100
100
140
140
164
164
204
204
270
270
80
80
100
100
120
120
160
160
224
224
274
274
329
329
390
390
74
74
93
93
112
112
135
135
5
5
7
7
15
15
28
28
22
22
36
36
40
40
50
50
50
50
65
65
85
85
100
100
1/4
1/4
1/4
1/4
1/2
1/2
1/2
1/2
0.8
0.9
1.2
2
2.5
4
4.5
8
Note
- Dimensions and weights given are without optional bracket
- For mounting flange details see separate coupling dimensions leaflet
- W = maximum allowable mounting bracket dimensions (pneumatic cylinder side)
Tyco reserves the right to change the contents without notice
page 6
øX
1.7
1.8
3
4
6
8
10
15
12
13
21
25
38
44
77
85
RP 120 D3 Pneumatic Actuator
øC
J
H
overall dimensions
W
A
G
E
U
F
B
D
T
S
ø X Pneumatic
connections
Dimensions in mm
Air Consumpt.
øX
(litres)
Weight
Model
A
B
øC
D
E
F
G
H
J
S
T
U
W
NPT
Open
Close
(Kg)
RP 120 D3
815
308
400
310
505
82
100
270
160
449
156
100
100
1/2
16
23
150
Note
- Dimensions and weight given are without optional bracket
- For mounting flange details see separate coupling dimensions leaflet
- W = maximum allowable mounting bracket dimension (pneumatic cylinder side)
Tyco reserves the right to change the contents without notice
page 7
RPS Pneumatic Actuator
Spring return pneumatic actuator for 90° operation for On-Off and
Modulating heavy duty service
General
The RPS pneumatic spring return actuator series was engineered and is manufactured to provide
fail safe operation for any quarter turn application such as ball, plug, butterfly valves or dampers,
in both On-Off and Modulating heavy-duty service. Simplicity, reliability and economy are at the
top of the list of design parameters.
The spring module incorporates one or two springs in series, depending on the model, and is fully
encapsulated.
This ensures safety to personnel and ease of assembly.
Features
- Totally enclosed, weatherproof housing in nodular cast iron for maximum strength and suitable
for use in hostile environments
- The mounting flange is identical on both faces of the housing, the shaft output drives have the
same dimensions but are positioned at 90°. This allows the actuator to be used as spring to
close or spring to open without modifications
- A compact rack and pinion design provides simple construction
- External travel stops for precise angular stroke adjustment between 80° and 100°
- Electroless nickel plated and polished cylinder and output shaft for corrosion resistance and
minimal friction
- Floating type piston seals for low hysteresis and high sensitivity, preventing sticking problems
- Jackscrew manual override
- An extensive range of accessories is available:
- limit switch boxes - explosionproof, intrinsically safe and/or weatherproof
- limit switches can be provided in different types according to customer requirements
- position transmitters - explosionproof, intrinsically safe and/or weatherproof
- air conditioners
- solenoid valves - explosionproof, intrinsically safe and/or weatherproof
- control valves, flow regulators, quick exhaust valves
- positioners - pneumatic or electropneumatic
- pressure switches - pneumatic or electric
- terminals enclosures, pushbutton panels - explosionproof or intrinsically safe and/or
weatherproof
- Special coatings for offshore or corrosive environments
Tyco reserves the right to change the contents without notice
page 8
RPS Pneumatic Actuator
spring return for 90° operation
14
13
17
11
18
4
8
2
1
9
10
15
16
10
9
12
20
19
16
3
6
7
5
Materials of construction
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Name
Material
Equivalence to U.S. standards
Housing
Shaft
Rack
Pinion
Sliding block
Thrust bearing screw
Sealing washer
Shaft seal ring
Travel stop screw
Sealing washer
Cylinder tube
Piston
Piston guide sliding ring
Piston seal ring
End flange
Cylinder gasket
Tie rod
Spring retainer disk
Spring
Rack spacer rod
Nodular cast iron
Alloy steel (Nickel plated)
Nodular cast iron
Nodular cast iron
Bronze
Carbon steel
PVC
Nitrile rubber
Carbon steel
PVC
Carbon steel (Nickel plated)
Carbon steel
Teflon + Graphite
Nitrile rubber
Carbon steel
Nitrile rubber
Alloy steel
Carbon steel
Carbon steel
Carbon steel
ASTM A536 gr 65 - 45
AISI SAE 9840
ASTM A536 gr 65 - 45
ASTM A536 gr 65 - 45
ASTM B427 Alloy UNS
AISI SAE 1040
- 12
- 12
- 12
No C90800
AISI SAE 1040
API 5LX gr X52
ASTM A105
ASTM A105
AISI SAE 9840
ASTM A283 gr D
ASTM A29 gr 9254
AISI SAE 1040
Technical data
Supply pressure
Supply medium
: 10.5 bar g maximum
: air, nitrogen or sweet
gas
Ambient temperature : -30° C to + 100° C
Special versions for
service outside this
range on request
Output torques
: up to 940 Nm
Tyco reserves the right to change the contents without notice
page 9
RPS Pneumatic Actuator
output torques
Output torques in Nm
Spring
Supply pressure (bar g)
torque
3
3.5
4
5
Model
SST
SET
AST
AET
AST
AET
AST
AET
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
51
89
117
51
89
117
156
241
290
156
241
290
317
482
588
317
482
588
706
949
1240
706
949
1240
32
51
66
42
70
91
99
127
156
127
184
223
209
268
318
263
374
452
420
531
643
563
740
940
62
41
80
59
99
77
77
36
51
41
70
59
88
57
77
36
125
62
169
105
212
180
148
55
94
62
137
105
180
117
148
55
261
142
350
230
439
374
319
138
201
142
290
230
379
256
319
138
597
281
786
663
470
201
974
852
659
390
439
281
628
432
470
201
816
621
659
390
15S2A1
15S2B1
15S2C1
15S2A2
15S2B2
15S2C2
30S2A1
30S2B1
30S2C1
30S2A2
30S2B2
30S2C2
60S2A1
60S2B1
60S2C1
60S2A2
60S2B2
60S2C2
120S2A1
120S2B1
120S2C1
120S2A2
120S2B2
120S2C2
AST
6
AET
AST
7
AET
AST
8
9
10
10.5
AET
AST
AET
AST
AET
AST
AET
AST
AET
135 114 172 151 209 188
114
72 151 109 188 146
98
42 135
79 171 116
125 114 161 151 198 188
93
72 130 109 167 146
70
42 107
79 143 116
298 234 384 320 470 406
266 141 352 227 439 313
234
87 320 173 406 259
266 234 352 320 439 406
204 141 290 227 376 313
160
87 246 173 332 259
617 497 794 675 972 853
552 316 730 494 908 671
497 198 675 376 853 554
557 497 735 675 912 853
434 316 612 494 790 671
348 198 526 376 704 554
1352 1036 1730 1410 2110 1790
1229 767 1610 1150 1980 1520
1106 449 1480 826 1860 1200
1194 1036 1570 1410 1950 1790
998 767 1380 1150 1750 1520
777 449 1160 826 1530 1200
245
224
208
235
203
180
556
525
492
525
462
418
1150
1090
1030
1090
968
881
2480
2360
2240
2330
2130
1910
224
183
152
224
183
152
493
399
345
493
399
345
1030
849
732
1030
849
732
2170
1900
1580
2170
1900
1580
282
261
245
272
240
217
642
611
579
611
548
505
1330
1260
1210
1270
1150
1060
2860
2740
2620
2700
2510
2290
261
219
189
261
219
189
579
485
431
579
485
431
1210
1030
910
1210
1030
910
2550
2280
1960
2550
2280
1960
319
298
282
308
277
254
729
697
665
697
634
591
1510
1440
1390
1450
1320
1240
3240
3120
2990
3080
2890
2660
298
256
226
298
256
226
665
571
517
665
571
517
1390
1210
1090
1390
1210
1090
2920
2650
2340
2920
2650
2340
337
316
300
327
295
272
772
740
708
740
678
634
1600
1530
1480
1540
1410
1330
3430
3310
3180
3270
3070
2850
316
274
244
316
274
244
708
614
560
708
614
560
1480
1290
1180
1480
1290
1180
3110
2840
2520
3110
2840
2520
Note
- Max allowable pressure 10.5 bar g (static pressure applicable to fully stroked actuator against
the travel stop)
- SET: Spring Ending Torque
SST: Spring Starting Torque
AST: Air Starting Torque
AET: Air Ending Torque
Output torques in Nm
Spring
Supply pressure (bar g)
torque
1.5
2
2.5
3
3.5
4
5
Model
SST
SET
AST
AET
AST
AET
AST
AET
AST
AET
AST
AET
AST
AET
AST
AET
RP
RP
RP
RP
RP
RP
690
933
1220
690
933
1220
405
515
627
548
725
925
584
268
967
845
652
383
426
268
809
614
652
383
1350
1230
1110
1190
997
776
1040
766
448
1040
766
448
1730
1610
1490
1580
1380
1160
1420
1150
831
1420
1150
831
2120
2000
1870
1960
1760
1540
1800
1530
1210
1800
1530
1210
2500
2380
2260
2340
2150
1930
2190
1920
1600
2190
1920
1600
3270
3150
3020
3110
2910
2690
2950
2680
2370
2950
2680
2370
120S3A1
120S3B1
120S3C1
120S3A2
120S3B2
120S3C2
Note
- Max allowable pressure 5 bar g (static pressure applicable to fully stroked actuator against the
travel stop)
- SET: Spring Ending Torque
SST: Spring Starting Torque
AST: Air Starting Torque
AET: Air Ending Torque
Tyco reserves the right to change the contents without notice
page 10
RPS Pneumatic Actuator
material specification
Item Name
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Housing
Pinion
Piston
End flange
Rack
Shaft
Cylinder gasket
Shoulder washer
Nut
Spring retainer disk
Rack spacer rod
Cylinder tube
Tie rod
Thrust bearing screw
Spring
Sealing washer
Sealing washer
Sliding block
Piston guide sliding ring
Retainer ring
Screw
O - ring
O - ring
Nut
Nut
Washer
Washer
Spring pin
Travel stop screw
Screw
Vent plug
Spacer tube
Material
Equivalent to US standards
Nodular cast iron
Nodular cast iron
Carbon steel
Carbon steel
Nodular cast iron
Alloy steel (nickel plated)
Nitrile rubber
Nylon
Carbon steel
Carbon steel
Carbon steel
Carbon steel (nickel plated)
Alloy steel
Carbon steel
Carbon steel
PVC
PVC
Bronze
Teflon+Graphite
Spring steel
Alloy steel
Nitrile rubber
Nitrile rubber
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Alloy steel
Aluminium + Bronze + Steel
Carbon steel
ASTM A536 gr 65-45-12
ASTM A536 gr 65-45-12
ASTM A105
ASTM A105
ASTM A536 gr 65-45-12
AISI SAE 9840
Qty
1
1
1
1
1
1
2
2
ASTM A194 gr 2
2
ASTM A283 gr D
1
AISI SAE 1040
1
API 5LX gr X52
1
AISI SAE 9840
4
AISI SAE 1040
1
ASTM A29 gr 9254
1
2
1
ASTM B427 Alloy UNS No. C90800 1
1
ASTM A479 type 302
2
ASTM A320 L7
2
2
1
ASTM A194 gr 2
8
ASTM A194 gr 2
1
AISI SAE 1040
1
AISI SAE 1040
2
ASTM A29 gr 4047
4
AISI SAE 1040
2
ASTM A320 L7
1
1
API 5LX gr X52
1
•
•
•
•
•
•
•
•
• Recommended spare parts
Tyco reserves the right to change the contents without notice
page 11
RPS - MSJ Pneumatic Actuator
material specification: Actuator with Jackscrew Manual Override
Item Name
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Housing
Pinion
Piston
End flange
Rack
Shaft
Cylinder gasket
Shoulder washer
Nut
Spring retainer disk
Rack spacer rod
Cylinder tube
Tie rod
Thrust bearing screw
Spring
Sealing washer
Sealing washer
Sliding block
Piston guide sliding ring
Retainer ring
Screw
O - ring
O - ring
Nut
Nut
Washer
Washer
Spring pin
Travel stop screw
Screw
Vent plug
Spacer tube
Manual override
jackscrew
O - ring
Travel stop screw
Handwheel
Washer
Screw
Material
Equivalent to US standards
Nodular cast iron
Nodular cast iron
Carbon steel
Carbon steel
Nodular cast iron
Alloy steel (nickel plated)
Nitrile rubber
Nylon
Carbon steel
Carbon steel
Carbon steel
Carbon steel (nickel plated)
Alloy steel
Carbon steel
Carbon steel
PVC
PVC
Bronze
Teflon + Graphite
Spring steel
Alloy steel
Nitrile rubber
Nitrile rubber
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Carbon steel
Alloy steel
Aluminium + Bronze + Steel
Carbon steel
Nitrited alloy steel +
Bronze
Nitrile rubber
Bronze
Carbon steel
Stainless steel
Stainless steel
ASTM A536 gr 65-45-12
ASTM A536 gr 65-45-12
ASTM A105
ASTM A105
ASTM A536 gr 65-45-12
AISI SAE 9840
Qty
1
1
1
1
1
1
2
2
ASTM A194 gr 2
2
ASTM A283 gr D
1
AISI SAE 1040
1
API 5LX gr X52
1
AISI SAE 9840
4
AISI SAE 1040
1
ASTM A29 gr 9254
1
2
1
ASTM B427 Alloy UNS No. C90800 1
1
ASTM A479 type 302
2
ASTM A320 L7
2
2
1
ASTM A194 gr 2
8
ASTM A194 gr 2
1
AISI SAE 1040
1
AISI SAE 1040
2
ASTM A29 gr 4047
4
AISI SAE 1040
1
ASTM A320 L7
1
1
API 5LX gr X52
1
AISI SAE 9840 +
1
ASTM B427 Alloy UNS No. C90800
1
ASTM B427 Alloy UNS No. C90800 1
ASTM A283 gr D
1
ASTM A479 type 304
1
ASTM A193 B8
1
•
•
•
•
•
•
•
• Recommended spare parts
Tyco reserves the right to change the contents without notice
page 12
RPS Pneumatic Actuator
C
J
H
overall dimensions for models 15 to 120S2
W
A
E
U
G
B
D
F
Vent
S
ø X Pneumatic
connection
Dimensions in mm
øX
Model
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
15S2A1
15S2B1
15S2C1
15S2A2
15S2B2
15S2C2
30S2A1
30S2B1
30S2C1
30S2A2
30S2B2
30S2C2
60S2A1
60S2B1
60S2C1
60S2A2
60S2B2
60S2C2
120S2A1
120S2B1
120S2C1
120S2A2
120S2B2
120S2C2
A
569
569
569
730
730
730
717
717
717
938
938
938
858
858
858
1111
1111
1111
1015
1015
1015
1300
1300
1300
B
160
160
160
160
160
160
215
215
215
215
215
215
255
255
255
255
255
255
308
308
308
308
308
308
C
120
120
120
120
120
120
154
154
154
154
154
154
200
200
200
200
200
200
260
260
260
260
260
260
D
E
F
175
175
175
175
175
175
206
206
206
206
206
206
250
250
250
250
250
250
310
310
310
310
310
310
394
394
394
555
555
555
511
511
511
732
732
732
608
608
608
861
861
861
705
705
705
990
990
990
41
41
41
41
41
41
54
54
54
54
54
54
66
66
66
66
66
66
82
82
82
82
82
82
G
55
55
55
55
55
55
70
70
70
70
70
70
85
85
85
85
85
85
100
100
100
100
100
100
Air Consumpt.
H
J
S
U
W
NPT
(litres)
140
140
140
140
140
140
164
164
164
164
164
164
204
204
204
204
204
204
270
270
270
270
270
270
80
80
80
80
80
80
100
100
100
100
100
100
120
120
120
120
120
120
160
160
160
160
160
160
353
353
353
514
514
514
460
460
460
681
681
681
548
548
548
801
801
801
635
635
635
920
920
920
5
5
5
5
5
5
7
7
7
7
7
7
15
15
15
15
15
15
28
28
28
28
28
28
50
50
50
50
50
50
65
65
65
65
65
65
85
85
85
85
85
85
100
100
100
100
100
100
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
0.9
0.9
0.9
0.9
0.9
0.9
2
2
2
2
2
2
4
4
4
4
4
4
8
8
8
8
8
8
Weight
(Kg)
18
18
18
25
25
25
36
36
36
51
51
51
65
65
65
86
86
86
127
127
127
174
174
174
Notes
- Dimensions and weights given are without optional bracket
- For mounting flange details see separate coupling dimensions leaflet
- W = maximum allowable mounting bracket dimensions (pneumatic cylinder side)
Tyco reserves the right to change the contents without notice
page 13
RPS Pneumatic Actuator
øC
J
H
overall dimensions for models 120S3
W
A
E
G
B
D
U
F
Vent
S
ø X Pneumatic
connection
Dimensions in mm
Model
RP
RP
RP
RP
RP
RP
120S3A1
120S3B1
120S3C1
120S3A2
120S3B2
120S3C2
øX
Air Consumpt.
Weight
A
B
øC
D
E
F
G
H
J
S
U
W
NPT
(litres)
(Kg)
1013
1013
1013
1299
1299
1299
308
308
308
308
308
308
400
400
400
400
400
400
310
310
310
310
310
310
703
703
703
989
989
989
82
82
82
82
82
82
100
100
100
100
100
100
270
270
270
270
270
270
160
160
160
160
160
160
647
647
647
933
933
933
100
100
100
100
100
100
100
100
100
100
100
100
1/2
1/2
1/2
1/2
1/2
1/2
16
16
16
16
16
16
172
172
172
207
207
207
Notes
- Dimensions and weights given are without optional bracket
- For mounting flange details see separate coupling dimensions leaflet
- W = maximum allowable mounting bracket dimensions (pneumatic cylinder side)
Tyco reserves the right to change the contents without notice
page 14
RPD/RPS Pneumatic Actuator
sizing criteria
Valve data required
Break to open torque
Required torque to move the valve away from its closed position under the full differential
pressure. This torque value must take into account the possible sticking effect which could affect
the valve if it is closed for a long time.
Reseating torque
Required torque to close the valve under the full differential pressure.
Break to close torque
Required torque to move the valve away from its open position with maximum working pressure in
the pipeline.
This torque value can be high in the case of “double block and bleed” ball valves.
End to open torque
Required torque to fully open the valve.
Running torque
Required torque to actuate the valve in opening and in closing without differential pressure along
the angular stroke except the fully open and fully closed positions where the required torques are
those listed above.
Dynamic torque
Required torque to actuate the valve in opening under the medium flow through the valve. This
torque value is high particularly on modulating service and when the medium speed and specific
gravity are high.
The angular position where the dynamic torque occurs has to be defined.
Safety factor
It is essential to confirm if the above torque values include a safety factor. Depending on the valve
application additional safety factors may have to be considered over and above those
recommended.
Maximum allowable stem torque
Maximum torque the valve stem can withstand.
Valve stem dimensions
Operating conditions data required
•
•
•
•
Supply medium pressure range (minimum, normal, maximum)
Type of actuator: double acting or spring return to close or spring return to open
On-Off or Modulating service
Frequency of operation and required operating times
Actuator sizing general criteria
A safety factor must be included during sizing if not included in the figures supplied by the valve
manufacturer.
The safety factor value has to be defined as a function of the valve type and size, of the working
condition and of the operating time. The safety factor is usually included in the range from 1.2 to
1.5: higher values have to be employed in case of extreme working conditions (for instance in
case of low temperature, dirty and/or high viscosity medium, very infrequent operation, modulating
service, short operating time).
The output torques values listed in the performance tables of actuators do not include a safety
factor but are the minimum guaranteed torques.
Tyco reserves the right to change the contents without notice
page 15
RPD/RPS Pneumatic Actuator
sizing criteria
RPD actuators, because of the rack and pinion mechanism, have a “constant” output torque with
a fixed supply pressure. For actuator sizing the following comparisons between the valve data,
including the safety factors, and the actuator data have to be performed.
• Check that the actuator output torque, with minimum supply pressure, exceeds all the valve
required torques
• During operation the actuator provides, along its full travel, only a torque equal to the required
valve torque. No problems will occur if the actuator output torque, as listed in the performance
table, exceeds the valve maximum allowable stem torque.
But if there is the possibility that the valve stops along its stroke, due to abnormal conditions, it
is necessary to check that the actuator output torque, with the maximum supply pressure or
with the regulated pressure, if a pressure regulator is fitted on the pneumatic supply, does not
exceed the valve maximum allowable stem torque and the actuator max operating torque
Torque
Sizing of RPD double acting actuators
0°
Closed
45°
Angular position
90°
Open
Sizing of RPS single acting actuators
RPS single acting spring return actuators can be used as spring to close or spring to open.
Sizing of RPS spring to close actuators
Spring operation
Torque
For actuator sizing the following comparisons between the valve data, including the safety factors, and the actuator data have to be performed.
• Check that the “spring ending torque” of the actuator exceeds the valve “reseating torque” with maximum differential pressure
• Check that the “air starting torque” of the actuator, with minimum supply pressure, exceeds the valve “break to open torque” with maximum
differential pressure
• Check that the “spring starting torque” of the actuator exceeds the valve “break to close torque” with maximum working pressure in the pipeline
• Check that the “air ending torque” of the actuator, with minimum supply pressure, exceeds the valve “end to open torque”
• Where a valve “dynamic torque” is present, check that it is overridden by the actuator “air intermediate torque” with minimum supply pressure.
“Air intermediate torque” is calculated by the formula: AIT = (AST + AET)/2. For a more accurate sizing BIFFI should be consulted
• When required, since there is the possibility that the valve stops along its angular stroke because of abnormal conditions, it is necessary to check
that the actuator “spring starting torque” and the “air starting torque”, with maximum supply pressure or with the regulated pressure, do not exceed
the valve maximum allowable stem torque and the actuator maximum operating torque
AST = Air Starting Torque
AET = Air Ending Torque
SST = Spring Starting Torque
SET = Spring Ending Torque
RPS (spring to close)
AIR STROKE
AST
SET
SPRING STROKE
0°
Closed
45°
Angular position
SST
AET
90°
Open
Sizing of RPS spring to open actuators
For actuator sizing the following comparisons between the valve data, including safety factors, and the actuator data have to be performed.
• Check that the “air ending torque” of the actuator, with minimum supply pressure, exceeds the valve “reseating torque”, with maximum differential
pressure
• Check that the “spring starting torque” of the actuator exceeds the valve “break to open torque” with maximum differential pressure
• Check that the “air starting torque” of the actuator, with minimum supply pressure, exceeds the valve “break to close torque” with maximum
working pressure in the pipeline
• Check that the “spring ending torque” of the actuator exceeds the valve “end to open torque”
• Where a valve “dynamic torque” is present, check that it is overridden by the actuator “spring intermediate torque”, which is calculated by the
formula: SIT = (SST + SET)/2. For a more accurate sizing BIFFI should be consulted
• When required, since there is the possibility that the valve stops along its angular stroke, because of abnormal conditions, it is necessary to check
that the actuator “spring starting torque” and the “air starting torque”, with maximum supply pressure or with the regulated pressure, do not exceed
the valve maximum allowable stem torque and the actuator maximum operating torque
AST = Air Starting Torque
AET = Air Ending Torque
SST = Spring Starting Torque
SET = Spring Ending Torque
RPS (spring to open)
Torque
Spring operation
SST
SPRING STROKE
AST
AET
AIR STROKE
SET
0°
Closed
Tyco reserves the right to change the contents without notice
45°
Angular position
90°
Open
page 16
RPD/RPS Pneumatic Actuator
control system
General
BIFFI has the ability to apply advanced
engineering technology to design and
manufacture of pneumatic controls and
accessories.
The experience and knowledge acquired in
the actuator industry allow BIFFI to meet with
the highest requirements for control modes
and operating conditions by correct selection
of schematics, components, materials and
protection treatment.
The actuator service can be On-Off or
Modulating. Actuator control can be local or
remote by electric or pneumatic signals.
The control system can include devices for
automatic operation or stay put in case of
emergency (electric or pneumatic supply
failure, high temperature, low or high pipeline
pressure etc.).
For heavy duty service or special working
conditions (for example low working
temperature, sour gas supply, special
emergency operation, etc.), control valves
specially designed and manufactured by BIFFI
can be supplied.
Control systems can either be mounted on a
panel or enclosed inside a weatherproof
cabinet.
Control systems can either be supplied
separately or assembled on the actuator.
The actuator housing has dedicated threaded
holes for the mounting of control systems and
accessories.
Main components of the control system
- Stop valves, check valves
- Air conditioners (filter, pressure regulator with pressure gauge, lubricator)
- Air storage tanks with accessories (relief valve, pressure gauge with stop valve, drain plug).
Standard air tanks are designed, manufactured and tested according to ISPESL Standard. If
required the tank can be supplied in accordance with different codes like ASME Vlll DIV. 1,
SNCT/France, BS/UK, TÜV/Germany, etc.
- Solenoid valves, manual valves, pneumatic pilot valves
- Flow regulators
- Quick exhaust valves
- Pressure switches - pneumatic or electric
- Terminal enclosures
- Positioners - pneumatic or
electropneumatic
- I/P converters
Features
• The standard components have the body in aluminium.
Brass and stainless steel versions can be supplied
• The standard directional control valves are spool type. Poppet type valves are available
• The standard solenoid valves are air pilot operated. Direct solenoid operated valves are
available
• Manual override for solenoid valves is available
• Manual reset is available for solenoid valves and for pneumatic pilot valves
• The electrical component enclosures can have explosionproof and/or weatherproof protection.
The explosionproof enclosures are in accordance with CENELEC Standards EN 50014 and EN
50018. Enclosures in accordance with UL or CSA Standards can be supplied. Components
suitable for use in intrinsically safe circuits are available
• Terminals enclosures with increased safety protection are available
• The pneumatic connections are in copper pipe and brass fittings as standard; stainless steel
can be supplied on request
• Standard weatherproof cabinets for control systems are in carbon steel. Glass reinforced
polyester and the stainless steel on request
Tyco reserves the right to change the contents without notice
page 17
Control System for Pneumatic Actuators
typical control systems for double acting actuators
On-Off service: four way control valve
1
manual
control
2
solenoid
control
pressurised air
atmospheric pressure air
pneumatic
pilot control
The diagram shows the simplest On-Off
control. The gas supply pressure is applied to
one side of the cylinder and exhausted from
the opposite side.
When the control valve (2) is actuated the
connections of supply and exhaust to the
cylinder chambers are reversed.
The control valve can have many types of
actuating devices (solenoid, manual control,
pneumatic pilot, spring, etc.).
The spring return control valves allow
"fail safe" operation.
dual solenoid
control
On-Off service: air fail safe system
1
This system allows "fail safe" operation
when the pressure in the gas supply line
drops below a set value.
The diagram shows the actuator (1 ) in the
"fail safe" condition.
When the gas supply pressure drops below
the pressure switch (5) set point, the
pneumatic supply to the solenoid valve (6)
pilot is exhausted and the actuator moves to
the "failsafe" position by using the gas stored
in the tank (4). The tank is connected to the
gas supply through the check valve (3).
6
5
4
3
pressurised air
pressurised air (low pressure)
atmospheric pressure air
2
1
2
Modulating service
electropneumatic
positioner
4
3
5
pneumatic
positioner
P
P
pneumatic
control signal
electric
control signal
pressurised air (supply)
reduced pressure air (opening chamber)
reduced pressure air (closing chamber)
Tyco reserves the right to change the contents without notice
page 18
When modulating control is required as a
function of a pneumatic or electric control
signal, a positioner (5) is used, which controls
the supply to the actuator cylinder to keep the
valve in the required angular position.
The positioner has a mechanical linkage to
the actuator, for a feedback of the valve
position.
Control System for Pneumatic Actuators
typical control systems for spring return actuators
On-Off service: three way control valve
The diagram shows the simplest On-Off
control. The control valve (2) has two
positions. In one position the gas supply
pressure is connected to the cylinder
chamber, and the actuator performs the
"pneumatic" operation. In the other position
the cylinder is connected to the exhaust and
the actuator moves under the operation of the
spring.
The control valve can have many types of
actuating devices (solenoid, manual control,
pneumatic pilot, spring, etc.).
Spring return control valves allow
"fail safe" operation.
1
manual
control
2
solenoid
control
pneumatic
pilot control
pressurised air
atmospheric pressure air
On-Off service: quick spring operation
1
When fast action is required under spring
operation, a quick exhaust valve (3) is installed
in the cylinder port to exhaust the gas from
the cylinder directly to the atmosphere.
When the control valve (2) opens to the
atmosphere a differential pressure is created
across the quick exhaust valve (3) causing it
to open.
The resultant high flow capacity from cylinder
to atmosphere allows quick spring operation
of the actuator.
3
2
pressurised air
atmospheric pressure air
Modulating service
When modulating control is required as a
function of a pneumatic or electric control
signal, a positioner (5) is used, which controls
the supply to the actuator cylinder to keep the
valve in the required angular position.
The positioner has a mechanical linkage to
the actuator, for a feedback of the valve
position.
1
electropneumatic
positioner
4
2
3
5
P
pneumatic
positioner
pneumatic
control signal
P
electric
control signal
pressurised air (supply)
reduced pressure air
Tyco reserves the right to change the contents without notice
page 19
RPD/RPS Pneumatic Actuator
pneumatic positioner assembly
Overall dimensions
Actuator with pneumatic positioner
G
B
Y Signal or pressure
gauge
Y Signal or pressure gauge
X Pneumatic supply
Note
C
= =
For the missing dimensions, please refer to
the “Base Construction” leaflets RPD-BU-E
and RPS-BU-E
F
E
D
A
Dimensions in mm
X
Y
Model
A
B
C
D
E
F
G
NPT
NPT
RP
RP
RP
RP
203
210
223
233
123
121
131
146
90
95
95
95
50
57
70
80
18
18
18
18
34
34
34
34
96
94
104
119
1/4
1/4
1/4
1/4
1/8
1/8
1/8
1/8
15
30
60
120
Note
Overall dimensions
For the missing dimensions, please refer to
the “Base Construction” leaflets RPD-BU-E
and RPS-BU-E
Actuator with pneumatic positioner and limitswitch box
3/4 NPT Threaded hole
cable entry
A
D
E
E
F
C
C
Y Signal or pressure gauge
Y Signal or pressure gauge
160
F
C
X Pneumatic supply
O
N
l
Dimensions in mm
X
Y
Model
A
B
C
D
E
F
G
H
I
L
M
N
O
NPT NPT
RP
RP
RP
RP
194
194
194
194
219
219
219
225
210
210
210
210
97
97
97
97
102
102
102
108
85
85
85
91
114
114
114
114
114
114
114
120
141
141
141
147
410
410
410
410
110
110
110
165
34
34
34
34
18
18
18
18
1/4
1/4
1/4
1/4
15
30
60
120
Tyco reserves the right to change the contents without notice
1/8
1/8
1/8
1/8
page 20
RPD/RPS Pneumatic Actuator
coupling dimensions
View from Y
View from X
=
øC
No. 4 threaded
holes
=
=
=
B ±0.2
=
Flow line
=
B ±0.2
-0,1
E 0
-0,1
E 0
øC
No. 4 threaded
holes
A ±0.2
=
=
A ±0.2
Y
H
J
=
G
K
=
J
D
L
=
K
=
-0,5
øF 0
-0,2
øM0
X
Dimensions in mm
Model
15
30
60
120
A
B
øC
D
E
øF
G
H
K
J
L
øM
49.5
72.1
88.4
99
49.5
72.1
88.4
99
M8
M10
M12
M16
10
12
15
23
16
22
28
37
21
29
37
49
23
25
34
45
66
92
112
132
30
32
42
55
3
3
3
3
140
164
204
270
40
50
60
75
Notes
1. Both actuator flanges can be used for either mounting on the valve or ancillary equipment
(positioner, limit switch box, etc.)
2. The output shaft has equal ends but with flat surfaces at 90°
3. The flat surfaces of the output shaft are shown for actuator in closed position
Tyco reserves the right to change the contents without notice
page 21
RPD/RPS Pneumatic Actuator
mounting holes for accessories
B ±0.2
=
= =
B A ±0.2
=
front side
F
G
øE
No. 4 threaded
holes
F
D
H
top view
M ±0.2
L
= =
A ±0.2
K
back side
øE
No. 4 threaded
holes (optional)
Dimensions in mm
Model
15
30
60
120
A
55
70
88
124
B
C
D
øE
F
G
H
K
L
M
110
125
160
190
12.5
15
16
18
43
56
68
82
M8
M10
M12
M16
14
16
19
23
17
35
35
50
98
120
150
183
114
136
160
210
67
80
105
124
181
216
265
334
Notes
For the assembly of accessories on the actuator top see “coupling dimensions” on the front page
Tyco reserves the right to change the contents without notice
page 22
RPD/RPS Pneumatic Actuators
limit switch box assembly
A
D
F
G
C
E
B
3/4 NPT threaded hole
(cable entry)
Note
• The limit switch box is shown in its
standard position on the actuator (cable
entry on the actuator front).
If required, the box can be rotated 90° by
90°.
Dimensions in mm
Model
A
B
C
D
E
F
G
RP 15
RP 30
RP 60
RP 120
194
194
194
194
200
203
213
225
210
210
210
210
97
97
97
97
83
85
95
108
66
68
78
91
114
114
114
114
Tyco reserves the right to change the contents without notice
page 23
RPD/RPS Pneumatic Actuator
coding mode
Coding mode
Code no.
2
Actuator model
015
030
060
120
121
=
=
=
=
=
RP
RP
RP
RP
RP
15
30
60
120
120 D3 and RP 120 S3
Type
1
2
3
4
5
6
7
8
=
=
=
=
=
=
=
=
D1
D2 and D3
S2A1 and S3A1
S2B1 and S3B1
S2C1 and S3C1
S2A2 and S3A2
S2B2 and S3B2
S2C2 and S3C2
Seals
0 = Nitrile rubber
1 = Fluoro carbon rubber (Viton)
2 = Fluorosilicon rubber
Version
Standard version
01 = with front holes and without jackscrew override
04 = with front holes and with jackscrew override
Special version
02 = with front and back holes and without jackscrew override
05 = with front and back holes and jackscrew override
Tyco reserves the right to change the contents without notice
page 24
2
0
X X
X
A B
Y Y