Smart Bag A Personal Belonging Reminder System ENGR 103 Section A-065 Group 01 Engineering Design Lab III Fall 2013-14 Group Members: Sida Liu Nooraldean Aldabdoub Nicholas Maffei Roland Ngaba 1 Table of Contents Executive Summary ................................................................................................... 3 Proble m State ment ..................................................................................................... 4 Objective Statement ................................................................................................. 5 Evaluation of Alte rnatives ......................................................................................... 6 Design ........................................................................................................................ 10 The Constraints of the Designs ................................................................................... 14 Standard of HF-RFID technology .............................................................................. 15 Analys is of Potential Hazard ..................................................................................... 15 Materials Used in Design ......................................................................................... 16 Cost Analysis of Prototype ...................................................................................... 18 Cost of Production ................................................................................................... 18 Marketing ................................................................................................................. 20 Conclusion ................................................................................................................ 21 References ................................................................................................................. 23 Appendix ................................................................................................................... 24 Gantt Chart .............................................................................................................. 24 Rank Ordering .......................................................................................................... 24 Weighting Factors..................................................................................................... 25 The Smart Bag ......................................................................................................... 26 2 List of Figures Figure 1 Smart Bag Mk. I Circuit Diagram ................................................................... 12 Figure 2 Smart Bag Mk. II Circuit Diagram ................................................................ 13 Figure 3 The Smart Bag ........................................................................................... 26 List of Tables Table 1 Decision Matrix ......................................................................................... 6 Table 2 Gantt Chart ............................................................................................. 24 Table 3 Rank Ordering ........................................................................................ 24 Table 4 Weighting Factors .................................................................................. 25 3 Executive Summary Many people have a lot of things to keep track of during the day. Students, for example, have to make sure they have particular books with them for different classes. Lawyers need to have different client files with them at different times. In both of these cases, not having the required items at the correct times can result in many problems. The Smart Bag’s goal is to provide a means of easily keeping track of which items are needed at what time and whether you currently have them with you or not. Using RFID scanners and tags, the Smart Bag can determine which items are in the bag and which are not. An integrated control board interfaces with a smartphone via a cable with an adapter to allow powering the device and scanning for tags. Using the free Smart Bag app for Android and iOS devices, the consumer can program in which tags are attached to what items and which items are necessary at what times. The app will alert them when they need to pick up a new item and the current status of their backpack can be checked by attaching the smartphone to the backpack. Problem Statement 4 The memories of human beings are not perfect. Almost everybody has experiences of leaving personal belongings behind, such as keys, wallets, books, or medications. Therefore, people need a system to remind them what they can leave behind and what they should bring. The problem is that people don’t always remember what they should bring and how to check whether they have everything in their bags. According to the statistics from Hermann Ebbinghaus, the average person can only remember 40% of what they learned 20 minutes ago. This means even if one finds out that he needs to bring an object with him 20 minutes later, without any reminding mechanism, there is only a 40% chance that he will remember to bring this object with him. If this object is a textbook then he will go to class and probably waste the whole time because he forget his textbook. If something like the house keys were forgotten, one may be locked out of their house for hours before getting help from others. If some essential medication was forgotten, a life could be threatened or even lost simply due to forgetfulness. The consequences of this problem can be as little as a waste of couple hours or a matter of life and death. Therefore, people need a system to remind them what they leave behind and what they should bring, especially for people who tend to forget things often and people who always need to bring important belongings with them. 5 Objective Statement The objective of this project is to design a device that allows the consumer to know both what they need and whether they currently have it in their bag, ready to go. This device would need to be easy to use, affordable, durable, and aesthetically pleasing in both look and feel. The weight of the added material should be kept at a minimum so as to keep the added strain on the user to a minimum. Also, minimal space should be consumed by the added components. Cost of materials will be kept as low as possible through researching the correct technologies to use in the design. However, effectiveness of the product will not be sacrificed for cost as long as the difference in function is not large. Market research will be performed to determine the correct audience to market this product to and for future improvements. 6 Evaluation of Alternatives After performing rank ordering1 , durability was determined as the most important factor of the evaluation and ease of use follows as the second most important. Cost is considered less important than the other two factors and aesthetics is considered the least important aspect in the evaluation. Then each criterion is given a specific weighing factor corresponding to its importance. Later, each alternative is evaluated and gets a single score range from one to ten for each criterion. Finally, The Decision Matrix (Table 1) was generated to show the results of comparing our designs against the other alternatives. Table 1- Decision Matrix Goals Durability Ease of use Cost Aesthetics Weighting Factors Design Alternatives 90 80 40 30 Total 1. Reminder 6/540 3/240 9/360 4/120 1260 2. Smart Bag Mk.I 9/810 8/640 7/280 9/270 2000 3. Smart Bag Mk.II 8/720 9/720 6/240 9/270 1950 4. Smartphone Apps 7/630 5/400 10/400 7/210 1640 In the Decision Matrix, the scores from the polling are multiplied by the weighing factors to generate a weighted score. Then the four weighted scores of each alternative are summed to the total weighted score for this alternative. Before any analysis upon the results from the decision matrix, a brief description of each alternative should be introduced. 7 The first alternative is a reminder, namely a notebook or a sheet of printed schedule on a paper, which can remind a person what to bring each day. The second alternative is Smart Bag Mk. I. It is a small tag containing a passive Radio Frequency Identification (RFID) circuit inside which can be detected by a scanner transmitting out radio waves with specific frequencies. The tag can be attached to a specific item and the scanner is embedded into the bag. The scanner will be able to detect the tag when it is connected to a smartphone. If the scanner picks up the signal from the tag, then the item attached by the tag is known to be inside the bag. The third alternative is Smart Bag Mk. II, which acts similar to the Smart Bag Mk. I. The only difference is that it applies the Battery Assisted Passive Radio Frequency Identification (BAP-RFID) technology instead. This means each tag will have a circuit with a small battery that can transmit back a stronger signal when it is activated by the scanner. The last alternative is a simple smartphone reminder app. This uses your smart phone’s native apps to set up reminders or a notebook computer to remind you when you need items for classes or meetings. The first evaluation factor is durability. Smart Bag Mk. I gets a score of 9 because it doesn't require any batteries to operate and doesn't need to replace any part if operated properly by the user. The Smart Bag Mk. II gets a score of 8, slightly lower than the Smart Bag Mk. I because each tag in the Smart Bag Mk. II needs a small 8 battery to operate. However, the battery can last years since the device doesn't draw power from it most of the time. The smartphone app gets a score of 7 because upon several tests, the smartphone doesn't send notice when it is silenced or in vibration mode and the battery of a smartphone lasts only hours. Lastly, the reminder gets a score of 6 because the reminder itself can be left behind or forgotten by the owner. The second criterion is ease of use. The Smart Bag Mk. II gets a score of 9 because it only takes seconds to check every single tag inside the bag and find out what is left behind. The Smart Bag Mk. I gets a score of 8, because the signal transmitted back by the tag is weaker and easier to be blocked by metal or water, causing the scanner to miss that an item is, in fact, in the bag. The smartphone app gets a score of 5 because it takes too much time and effort to set up notices every day for each meeting or class. The reminder gets a score of 3 because it is a tedious job to write down everything one needs to use and requires the user to check the notebook against everything in the bag to make sure they have it. The third criteria is cost, which in the case of the smartphone app, costs nothing extra if you already have a smart phone, so it gets a score of 10. A notebook only costs several dollars and can last months, thus it gets a score of 9. The Smart Bag Mk. I may cost more, but can be used continuously without recharging or replacing. Therefore it gets a score of 7. Lastly, the Smart Bag Mk. II costs most and may need to replace the tags or batteries after a couple years, thus it gets a score of 6. 9 The forth criteria is aesthetics. Both the Smart Bag Mk. I and the Smart Bag Mk. II get a score of 10 because they are light-weight and do not affect the aesthetics of the original bag. A smartphone app gets a score of 7 because you have to bring a smartphone whenever you need to check all the belongings in the bag. The reminder gets a score of 4 because it adds more weight to the bag and it takes additional space. Overall, the Smart Bag Mk. I gets a total score of 2000 and the Smart Bag Mk.II gets a total score of 1950. They are considered the best alternatives after the evaluation process. The smartphone app gets a total score of 1640 and the reminder gets a score of 1260, neither of which is a match for the Smart Bag Mk. I or Mk.II. 10 Design Before introducing our designs, let's have a look at the question: What is Radio Frequency Identification (RFID) technology? RFID is a wireless, radio-frequency labeling method. Objects are given a particular identification, stored on a tag, which can be read at range by an RFID reader. Usually, RFID tags require very little space and energy, and can be stored in other objects without causing a problem. Typical range is less than three meters, but with more power, can be extended to hundreds of meters. This system can be used for many different things, most commonly for inventory management, assembly line tracking, or even tagging livestock. Commerce is a growing market for RFID technology, as some credit cards now have embedded RFID tags for checking out at registers. However, there is more than one RFID standard available and each RFID standard has its own strengths and weakness. Therefore, by comparing different RFID standards, the best RFID standard can be determined for this project. When categorized by frequency, there are three major types of RFID standards; the Low-Frequency RFID (LF-RFID), the High-Frequency RFID (HF-RFID) and the Ultra-High-Frequency RFID (UHF-RFID). First, the LF-RFID tags have the best penetration strength and LF-RFID tags have the lowest cost. However, typically LF-RFID tags only have a range of 4 inches. Second, the HF-RFID tags have strong 11 penetration strength, a reasonable range of about 1 to 3 meters and each tag only costs a couple of dollars. Finally, the UHF-RFID tags have the best range among the three. However, UHF-RFID tags have low penetration strength, so little, that a bottle of water or a piece of metal can block almost all of the signals. Also each UHF-RFID tag costs more than $50. Overall, the best one for the project is the HF-RFID tag. When categorized by power source, there are also three major types of RFID standards broken into to categories, namely Passive RFID systems and Battery Assisted Passive RFID (BAP-RFID) systems. First, the Passive RFID system does not require a battery to run the tags. Therefore, it costs the least to maintain and can be made into flexible shapes such as a plastic sticker. However, it can only send out a weak signal which is difficult for the scanner to pick up. Second, the BAP-RFID system has tags powered by a watch battery and the tags only draw power from the battery to transmit out a signal when it is activated by the scanner. Therefore, it will have a better range and penetration strength. Lastly, the Active RFID system has a tag that is constantly powered by a battery so that it can be more sensitive and can send out strong signals to the scanner. However, it needs a large battery and the battery usually dies in a matter of days. Overall, either the Passive RFID system or the BAP-RFID system can be adapted for the Smart Bag project. With the analysis on which type of RFID is suitable for this project, either Passive HF-RFID or the BAP-HF-RFID should work well. Without building a prototype for both options, there is no way to find out which one of them is better. 12 Therefore, our project has two prototypes, namely the Smart Bag Mk. I, utilizing HF-RFID and the Smart Bag Mk. II, utilizing BAP-HF-RFID. Figure 1 The Smart Bag Mk. I Circuit Diagram (Figure 1) shows the blueprint of the circuit design for the Smart Bag Mk. I. The system contains two major components, the RFID Scanner Unit and the RFID Tag Unit. The RFID Scanner unit is embedded into the bag or backpack with a cable that can be used to connect a smartphone or tablet. The RFID Tag Unit is attached on a specific item as a tracker. When a smartphone or tablet is connected to the scanner control unit, the scanner control unit 13 sends a specific signal that can activate a specific tag to the RF choke. The RF choke converts the digital signal from the scanner control unit to a sine wave signal so that it can be broadcasted into the air as radio. If the tag is inside the bag, its antenna will pick up the signal. Then the RFID Tag will convert this wave signal to a different electric signal with its identification information embedded. This electric signal will be transmitted by the antenna of the RFID Tag Unit and the RFID Scanner Unit will pick up the signal and decode the identification information embedded. Finally, the scanner control unit will send confirmation that this item is in the bag to the smartphone or tablet and start a scan on the next tag. However, if the tag is not inside the bag, there will be no signal picked up by the scanner unit and the scanner control unit will deny that this item is in the bag and send this information to the smartphone or tablet. 14 Figure 2 Smart Bag Mk. II circuit diagram (Figure 2) shows the blueprint of the circuit design for the Smart Bag Mk. II. It uses almost the same mechanism as the Smart Bag Mk. I. The only difference is that when a tag picks up the activation signal from the scanner unit, it draws power from the small battery and uses that power to transmit out the radio with its identification embedded The Constraints of the Designs One factor that needs to be kept to a minimum is the added weight to the backpack that is chosen. Most likely, this will not be a problem, as the RFID tags and scanners should be very light weight and take little room. This also means that the available space in the backpack should not be adversely affected by the added RFID technology. Another factor to keep in mind is the power draw we pull from the smart phone. Most smart phones have a limit on how much power can be utilized by an accessory, so the device will need to pull less than that amount. One important difference between the two versions of the Smart Bag system when looking at constraints is that the Mk. II requires batteries for the tags to work. This greatly increases the overall weight of each of the tags and will need to be taken into account when considering the MK II as a viable option. 15 Standard of HF-RFID technology 1. ISO/IEC 14443 Identification cards -- Contactless Integrated Circuit Cards -Proximity Card The frequency of the radio used for communication is set as 13.56 MHz. This standard also specifies the data transmission protocol between the HF-RFID tag and the HF-RFID scanner. There are several techniques which can be applied to avoid interference between individual HF-RFID tags, thus the HF RFID reader only reads HF-RFID tags one by one. 2. MIFARE This is the standard to manufacture HF-RFID readers and HF-RFID tags based on the ISO/IEC 14443. A majority of the manufacturers on the market use this standard to manufacture the HF-RFID reader and HF RFID tags. Analysis of Potential Hazard Although the chance is very small, the radio transmitted by the Smart Bag system may interfere with some sensitive electronics. However, the frequency used in this system (13.56Mhz) is very different from the frequency used for cell phones (800Mhz-1900Mhz) or wifi devices (2.4Ghz or 5.0Ghz). Therefore, the Smart Bag system is highly unlikely interfere with most electronics. 16 The Smart Bag system contains small parts. The Smart Bag system should be kept away from children at all times. It can cause seriously injures or even fatalities when swallowed by children. Some parts of the Smart Bat system may contain materials that are known to the state of California to cause cancer. Connecting this system to unsupported smartphones or other devices may burn down the system and cause serious injuries or even fatalities. Materials Used in Design In the Smart Bag Mk. I The antenna of the HF RFID scanner is made of copper wires because copper is flexible and has great electric conductivity. The circuit board of the scanner will be a multi- layer printed circuit board which can reduce the size and weight of the scanner unit. The board is made of plastics and copper. There will be a plastic box used to enclose the circuit board. There will be three different types of HF RFID tags: o A tag for key chains Hard plastics with a circuit board embedded. o A sticker tag for smooth surfaces 17 Flexible plastics with a circuit board embedded inside. o A card tag for wallets Hard card-shape plastics with a circuit board embedded. Smart Bag Mk. II The antenna of the HF RFID scanner is made of copper wires because copper is flexible and have great electric conductivity. The circuit board of the scanner will be a multi- layer printed circuit board which can reduce the size and weight of the scanner unit. The board is made of plastics and copper. There will be a plastic box used to enclose the circuit board. There will be three different types of HF RFID tags: o A tag for key chains Small hard plastics with a circuit board and a battery embedded inside. o A sticker tag for smooth surfaces Hard plastics with a circuit board and a battery embedded. o A card tag for wallets Hard card-shape plastics with a circuit board and a battery embedded 18 Cost Analysis of Prototype Smart Bag Mk. I Each tag will cost around $0.40 for the RFID tag and the material it is attached to. The RFID reader will cost $35 and be attached to an integrated circuit board design, costing $10 per board and cables. A backpack bought from Wal-Mart or Target may cost about $50. One backpack along with 10 RFID tags and 2 RFID readers will cost roughly $120. Smart Bag Mk. II Each tag will cost around $3.00 for each RFID tag and the material and battery it is attached to. The RFID reader will cost $35 and be attached to an integrated circuit board design, costing $10 per board and cable. The backpack from Wal-Mart or Target may cost about $50. With a setup of 10 RFID tags and 2 RFID readers and one backpack from Wal-Mart, the total cost of this prototype adds up to about $170. Cost of Production In-House Production In-house production will involve producing the circuit boards for the RFID scanners, as well as integrating the boards into the backpack. Equipment to print the boards will need to be purchased, as well as the space necessary to generate 19 the number of boards required for production. A small assembly workshop would need to be constructed to integrate the RFID boards into the backpacks and package the product to be sold. Roughly, it would cost more than $1 million to build the production line and an extra $2 million to build the facility which holds the production line. To maintain full productivity, the production line may need at least 20 workers. According to the average wage of workers in the U.S.A, labor will add up to $1 million. Even without adding tax into the cost, this facility will cost about $3 million to build and $1 million to keep running. Even with a profit margin of 15%, it will not make any profit unless total sales reach 8 million dollars per year. Outsourcing the Production Outsourcing the production of the boards would increase average variable cost slightly because of the tariff and the cost of shipping, but reduces the average fixed cost vastly, making the average total cost stay relatively low. However, if the sales reach more than 8 million dollars per year, outsourcing the production can be costly. To be safer, with the total sale under $10 million, the production of the Smart Bag system should be outsourced. However, if sales reach $10 million and the cost of production in the U.S. does not change much, then in-house production will be a better choice. 20 Marketing The Smart Bag will be marketed towards students and others who require several different items for various activities during the day, or who do not want to accidentally leave an item somewhere. For a student this may mean textbooks, notebooks, and papers for particular classes each day. For others, it could be used to ensure that important business documents or folders are available at meetings with clients or during conferences. It could even be used by parents to keep track of their child's belongings after going on a class trip, or to ensure you bring everything of importance home after a vacation away from home. Marketing will begin with students in high school and college by selling the product at college campuses and high school stores. A web site will also be available from which the smart bag will be sold. Commercials will be run during prime time local and eventually network television to advertise the utility of the Smart Bag for students, parents, and businessmen alike. Ad space will also be bought from YouTube to run during videos. The commercials, as well as the website will attempt to show that the Smart bag is both a cool and useful piece of technology and can be used in many different ways. Eventually, agreements will be made with large commercial retail stores to sell the Smart Bag on their floor space as normal items. Selling the Smart Bag in school stores to start with should incur very little cost. Design and maintenance of the website should cost roughly $15,000 , with a 21 $2,000 a year cost after that, based on expected network traffic. A prime time local Commercial time costs around $10,000 per 30 second ad, while a Network commercial costs around $100,000. Buying in bulk should reduce these costs. Ad space for 1000 ads can be bought on YouTube for $60. Contracts can be obtained with retailers by setting wholesale prices and meeting with retailer agents to show them the product. The Smart Bag system will retail for $149.99. Conclusion The Smart Bag is a new and innovative way to keep track of all the things you require during the day. It can be useful for anyone in any number of professions or circumstances and can certainly save you from the situation of being without what you need when you need it most. Some future design improvements include stronger tag signals, so that items buried deeply in the backpack or wrapped in a thick layer are not accidentally listed as missing. Also, including more tags in the product as they can be created for less would be a great improvement. As RFID technology develops, the price and size of tags and readers will decrease, allowing the product to cost even less. As a future design, the Smart Bag System could be integrated into many different types of containers, such as briefcases, 22 luggage suitcases, or even cars. This would allow for even more different uses, where a backpack would be sub-optimal to use. Alternate versions of tags, such as tagged paperclips could also be a possible improvement in the future. 23 References Sen, Dipankar; Sen, Prosenjit; Das, Anand M. (2009),RFID For Energy and Utility Industries, PennWell, ISBN 978-1-59370-105-5, pp. 1-48' Weis, Stephen A. (2007), RFID (Radio Frequency Identification): Principles and Applications, MIT CSAIL ISO/IEC 14443-1:2008 Identification cards -- Contactless integrated circuit cards -Proximity cards -- Part 1: Physical characteristics ISO/IEC 14443-2:2010 Identification cards -- Contactless integrated circuit cards -Proximity cards -- Part 2: Radio frequency power and signal interface ISO/IEC 14443-3:2011 Identification cards -- Contactless integrated circuit cards -Proximity cards -- Part 3: Initialization and anti-collision ISO/IEC 14443-4:2008 Identification cards -- Contactless integrated circuit cards -Proximity cards -- Part 4: Transmission protocol "MIFARE SmartCard IC's." Mifare.net :: MIFARE SmartCard IC's. NXP Semiconductors, 2 Feb. 2008. Web. 02 Dec. 2013. Kjpcb 旗舰店. "Cost of Outsourcing Production." Interview by SIDA LIU. Oct. 10th 2013 Kjpcb 旗舰店. "Cost of Prototype Production." Interview by SIDA LIU. Oct. 15th 2013 24 Appendix 1 Week 2 3 4 5 6 7 8 9 10 11 12 Needs Assessment Problem Formulation Alternative Design Polling Materials&Production Cost analysis Marketing Report writting Presentation preparation Rehearsal of Presentation Table 2 Gantt Chart cost aesthetic cost aesthetic ease of use (user friendly) durability ease of use 1 0 0.5 1 1 1 Table 3 Rank Ordering durability Total Score 0.5 0 1.5 0 0 0 0.5 2 0.5 2.5 25 WEIGHTING FACTORS 100 95 90 durability CRITICAL 85 80 ease of use 75 70 65 60 IMPORTANT 55 50 45 40 35 OPTIONAL 30 25 20 cost aesthetics 15 10 5 0 Table 4 Weighting Factors 26 Figure 3
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