™ QUICK REFERENCE GUIDE For Easy TIG Setup Follow Steps 1, 2, 3, & 4 - For AC polarity turn on AC Auto Balance® see instructions below DC Upon machine startup, system is inoperable when green light is blinking for 7 seconds during system startup sequence. Steel Alloys Stainless Steels Nickel Alloys Copper Alloys Titanium AC 1 Polarity Choose between DC polarity Note: Also push to exit from menus and AC polarity 2 Process Select high-frequency arc starting Hi-Frequency TIG Touch Start TIG® Stick- Soft Mode Stick - Crisp Mode 3 Output Select 2-step functionality, for use with standard foot pedal Aluminum Magnesium 4 Select to change main welding amperage 2-Step Within each setting, make adjustments with main control knob 4-Step AC Wave Shape AC Balance and Electrode Positive (EP) / Electrode Negative (EN) Offset are inaccessible with AC Auto Balance® on AC Frequency is available with AC Auto Balance® on or off Machine controls AC Balance, EP and EN values based on output amperage AC Balance - time as percentage that polarity is electrode negative AC Auto Balance® AC Frequency cycles per second Electrode Positive (EP) / Electrode Negative (EN) current values Sequencer Machine is set with default settings; - see Sequencer Functions for specialized settings Pulse Machine is set with pulse mode de-activated, - see Pulse Functions for specialized settings AC Wave Shape Controls Instructions to activate “AC Auto Balance®” Select the AC Wave Shape button until the “Auto” icon blinks, at which point “AC Auto Balance®” can be turned on or off by rotating the main control knob. AUTO OFF AC Frequency control Range 40 - 400Hz FREQ 120 AC Balance control Range 5 - 99% Electrode Negative %BAL AUTO ON 75 Electrode Positive and Negative Offset Independently adjust the amplitude of the positive and negative portions of the AC Wave Shape Range 2 - 375 amps EN 125 EP 50 A lower frequency results in a wider bead. + – A lower AC Balance (EN%) results in an arc with increased cleaning action. + – A higher Electrode Positive (EP) current value results in increased cleaning action. + – A higher frequency results in a more focused bead. + – A higher AC Balance (EN%) results in an arc with higher penetration. + – A higher Electrode Negative (EN) current value results in deeper penetration. + – Polarity Polarity Sequencer Functions Tungsten - Pulse Functions 4 5 3 1 2 8 6 7 Conventional TIG Pulsing High Speed TIG Pulsing (Up to 2,500 pulses per second) • Increased puddle agitation for improved weld microstructure. • Focused, stable arc. • Increased travel speeds and reduced heat input. 10.) Background Current: Sets the Background Current as a percentage of Peak Current. 1.) Press Memory button to save a Memory location. 1.) Press Memory button to recall a Memory location. Save MEM 1.5% Lanthanated RECL AC DC Applications Polarity Polarity Good choice for welding titanium, nickel, X copper, mild steel and stainless steel. X X X X Good all around choice for both AC and DC, in welding low alloyed & non-corroding steels, aluminum, magneX X Good choice for welding titanium, nickel, sium, titanium, nickel, and copper. X copper, mild steel and stainless steel. X X X A very good choice for aluminum or magnesium alloys. X X Good all around choice for both AC and DC, in welding low Tungsten alloyed & non-corroding Shaping steels, aluminum, magneACXPolarity X sium, titanium, nickel, and copper. Amp Range 2-20 X 20-80 40-150 70-230 240-350 350-375 A very good choice for aluminum or magnesium alloys. Tungsten should have a slightly blunted tip. Intellistart,™ Tungsten Diameter, and AC Wave Form Settings (< 10 pulses per second) • Helps moderate filler metal deposition for consistent bead appearance. • Alternating the current between peak and background reduces heat input and material distortion. # Gold 2% Lanthanted 2% Ceriated 1.5% Lanthanum, 0.08% Zirconium, 1.5% Lanthanated 0.08% Yttrium Blue 2% Lanthanted White 0.08% Zirconiated Grey 2% Ceriated ChartreuseCup or 1.5% Tungsten Size Lanthanum, DC Polarity Purple 0.08% Zirconium, Diameter Amp Range 0.020” 3, 4 0.08% or 5 Yttrium 2-20 White Zirconiated 0.040” 4 or 0.08% 5 15-80 1/16” 4, 5 or 6 30-140 3/32” 6, 7 or 8 60-220 1/8” 7, 8 or 10 220-325 5/32” 8 or 10 300-375 Press Pulse button to activate Pulse functions. Press Sequencer button (SEL) to select through each of the following settings (see 8-10 below). Within each setting, make adjustments with main control knob. 8.) Percent Peak Current: Sets the amount of time the pulse waveform is set at the Peak Current setting. This function is set as a percentage of total time for the pulse cycle. 9.) Pulses Per Second: Sets the total number of pulse cycles per second of time. Memory Recall Functions SET Tungsten Types Blue Grey Chartreuse or Purple Gold Memory Save Functions MEM Color 10 9 Press Sequencer (SEL) button to select through each of the following settings (see 1-7 below). Within each setting, make adjustments with main control knob. 1.) Pre-Flow: Sets the time in seconds that shielding gas will flow prior to arc-start initiation. 2.) Starting Amperage: Sets the Starting Amperage for the process. 3.) Initial Slope: Sets the time in seconds it takes the Starting Amperage to reach user defined Operating Amperage. Only functions in 4-Step operation. 4.) Operating Amperage: Sets the maximum Operating Amperage. 5.) Final Slope: Sets the time in seconds it takes the Operating Amperage to ramp down to the Finishing Amperage. Only functions in 4-Step operation. 6.) Finishing Amperage: Sets the Finishing Amperage for the process. 7.) Post Flow: Sets the time in seconds that shielding gas will flow after the arc is extinguished. Default is set to Auto. Pure Tungsten is NOT Recommended Press Sequencer button (SEL) for 5 seconds to access GTAW Setup Menu. Press “SEL” button again until Diameter (DIA) setting appears Rotate the main control knob to desired diameter or AUTO for Intellistart™ MENU GTAW 1 DIA 3/32 1 2.) Turn control knob to select Memory location. MEM SAV 4 1 WAVE SOFT 1 2.) Turn control knob to select Memory location. RECL Selected desired tungsten diameter for optimized arc starting performance. NOTE * Tungsten ADV represents Advanced Arc Starting settings. Refer to Operator’s Manual WAVE Recall DIA Tungsten Diameter O.020” 0.040” 1/16” 3/32” default 1/8” 5/32” AUTO = Intellistart™ ADV* Press “SEL” button until Wave Form (WAVE) setting appears Rotate Main Knob to desired Wave Form # 5 sec. AC Wave Forms Soft Square default - Increased puddle control. Sine- A soft sounding arc. Square- Faster travel speeds. MEM 4 Triangular Reduced heat input on thinner materials. Also provides for better cleaning for anodized applications. 3.) Press and hold Memory button for 5 seconds. Memory is now saved. 3 sec. 3.) Press and hold Memory button for 5 seconds. Memory is now recalled. 3 sec. System Menu + SMAW Menu – Stick Welding 5 sec. Press Sequencer button (SEL) & Pulse button together for 5 seconds to access System Setup Menu. IM10152QS - © Lincoln Global Inc. This menu contains system calibration controls and diagnostics - See manual for additional information. 5 sec. Press Pulse button for 5 seconds to access SMAW Setup Menu. This menu contains stick welding Arc Force, Hot Start & Stick Polarity controls - See manual for additional information.
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