Air Handling Unit
CCSA Air Handling Unit 1 Contents Introduction.......................................................................... 3 Features and Benefits ......................................................... 4 Test Results of the Unit According to EN 1886 ................... 5 Quick Selection ................................................................... 6 General Data ....................................................................... 7 Unit Description ................................................................... 8 Options ................................................................................ 8 2 Introduction PC Design: The purpose of this catalogue is to help consulting engineers in the preliminary selection of the Trane CCSA air handling units. Your regional Trane office will assist to provide a computerized selection to confirm or complete your preliminary selection. Where something more special is required, we have full technical support in our regional sales offices and at our factory where non-standard layouts and configurations can be designed to individual requirements. Every CCSA air handling unit, defined all the technical data and features, represents the one and only exemplar. In fact, it is selected by the personalized selection software is able to determine, in the offer phase, unit dimensions, panels, and profile type, fan and motor data, coil dimensions, filter type and efficiency, dampers dimensions and positions, possible options and accessories. Each offer is presented by a summary containing all the unit bellowing to the offer and page with technical features description. Reasons For Selecting Trane CCSA : * CCSA air handling units have been designed to satisfy all the current requirements in air conditioning and heating included particular and specific installation as hospitals, food and pharmaceutical industries, swimming pools, theaters, etc. * CCSA air handling units are among the best and the most reliable on the market, thanks to their modular sections, the fast assembling, the easy accessibility, the unique design and a complete range of accessories and options available. * A team at your service ready and willing to listen to your requirements and find solution. * Even the largest parts and modules are dimensioned to fit TIR truck for transportation. * CCSA has been designed and developed together with our engineering skills and your requirements and needs. * Easy access to the filter elements due to the tight-fit construction. * Easy selection from a wide range of standard production. * Panel-bag, panel-panel filter combinations in single cassettes. * Reasonable price and rapid supply. * Special construction of filter frames to avoid vibration and leakage. * The modules composed of bolted or fitted joints can be disassembled to the smallest parts when necessary. * Transportation and on-site assembly convenience due to dismountable elements. * Teams ready to serve you against workmanship faults during the guarantee period as well as after expiration. * Its quality meets customers’ requirements. 3 Features and Benefits Easy Capacity Selection: The 19 models with flow rates 3 3 from 1.500 m /h to 110.000 m /h offer our customers a wide selection range. Close capacity intervals let you select the accurate flow rate for your design while the high flow rates offer economic selection flexibility. Maximization of the Operational Efficiency: The capacity of the CCSA can be varied in an interval if requested. The flow rate variations during operation can thus be handled without changing the unit. Fits All Locations: CCSA air handling units can be delivered to site preassembled as a single unit, partly assembled or module by module as requested. In addition it can be disassembled completely to provide convenience during installation in existing buildings. Custom Production for Special Requirements: Upon request from the customer non-standard designs and dimensions are also possible for their satisfaction. Easy Maintenance: One of the factors effecting the capacity of fresh air introduced into indoor locations is inadequate and infrequent cleaning of filters due to maintenance difficulty. Therefore precautions for easy maintenance have been integrated into the design of CCSA. Our filters are mounted on individual frames which enable cleaning and replacement without difficulty. Minimum efforts is required during the replacement of the pulleys due to the standards assembly system. 4 Tension in the belts can be easily adjusted due to the special mechanism, requiring minimum time for service. In addition, the modular structure and design of the unit make spare parts available to customers. Profiles: They are made specially from aluminum for its light weight and extra corrosion resistance. Side Panels: They are composed of film coated painted galvanized sheet metal exterior walls and galvanized interior walls (aluminum or stainless steel upon request) fully sealed in a closed structure. Polyurethane or rock wool (50-703 110 kg/m ) is used between the walls of the panel with different thicknesses to provide heat and sound insulation. The panels are mounted tightly on to the structure with neoprene gaskets on the inside and outside to assure a leak-proof construction. The connections are made either by bolts or by special fitted joints. Test Results of the Unit According to EN 1886 Casing strength classification of unit. Casing Class D1 D2 D3 Maximum Relative Deflection (mm x m-1) 4 10 exceeding 10 Casing air leakage classes of unit, 400 Pa Negative Pressure and 700 Pa Positive Pressure. Leakage Class of Casing L1 L2 L3 Maximum Air Leakage Rate (l x s-1x m-2) 0,15 0,44 1,32 Maximum Air Leakage Rate (l x s-1x m-2) 0,22 0,63 1,9 Filter Class (EN 779) superior to F9 F8 to F9 G1 to F7 Classification of thermal transmittance U of the casing of unit. Class Thermal Transmittance(U) W x m-2 x K-1 T1 T2 T3 T4 T5 U ≤ 0,5 0,5 < U ≤ 1,0 1,0 < U ≤ 1,4 1,4 < U ≤ 2,0 No Requirements Classification of thermal bridging factor of the casing. Class Thermal Bridging Factor (kb) TB1 TB2 TB3 TB4 TB5 0,75 < kb < 1,0 0,60 ≤ kb < 0,75 0,45 ≤ kb < 0,60 1,4 ≤ kb < 2,0 No Requirements Acoustic insolation of the casing. Octave Bands 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Test results 22,7 dB 24,4 dB 25,5 dB 25,3 dB 27,5 dB 30,7 dB 38,2 dB 5 Quick Selection 6 General Data MODULE LENGHT L (mm) MODEL CCSA 080X080 CCSA 110X080 CCSA 110X110 CCSA 140X110 CCSA 140X140 CCSA 170X140 CCSA 170X170 CCSA 200X170 CCSA 200X200 CCSA 230X200 CCSA 230X230 CCSA 260X230 CCSA 290X230 CCSA 320X230 CCSA 350X230 CCSA 410X230 CCSA 440X230 CCSA 470X230 CCSA 540X230 Flow rate based on surface velocity of heat exchangers m3/h Supply Module with one damper M1 Supply Mixing Module with module with two three dampers dampers M2 M3 W H (mm) (mm) V=2/s V=2,5m/s V=3,2m/s 762 762 1650 2000 2650 654 654 1388 1062 762 2448 3060 3916 654 654 1388 1062 1062 3672 4590 5875 654 654 1388 1380 1062 5328 6660 8524 654 654 1388 1380 1380 7560 9450 12096 654 654 1388 1664 1380 9936 12420 15897 654 654 1388 1664 1664 12816 16020 20505 775 775 1630 1986 1664 15840 19800 25344 775 775 1630 1986 1986 19440 24300 31104 930 930 1940 2286 1986 23112 28890 36979 930 930 1940 2286 2286 25704 32130 41126 1085 1085 2250 2592 2286 29808 37260 47692 1085 1085 2250 2904 2286 33912 42390 54259 1085 1085 2250 3204 2286 37656 47070 60249 1085 1085 2250 3516 2286 43200 54000 69120 1085 1085 2250 4128 2286 51408 64260 82252 1085 1085 2250 4434 2286 55512 69390 88819 1085 1085 2250 4740 2286 59616 74520 95385 1085 1085 2250 5352 2286 67824 84780 108518 1085 1085 2250 Trane reserves the right to change dimensions, flow rate and weight values without prior notice, in respect to product development. Final measures should be considered from selection program’s technical output. 7 General Data L (mm) MODEL CCSA 080X080 CCSA 110X080 CCSA 110X110 CCSA 140X110 CCSA 140X140 CCSA 170X140 CCSA 170X170 CCSA 200X170 CCSA 200X200 CCSA 230X200 CCSA 230X230 CCSA 260X230 CCSA 290X230 CCSA 320X230 CCSA 350X230 CCSA 410X230 CCSA 440X230 CCSA 470X230 CCSA 540X230 8 Filter Heating Coil Electric Heater Cooling Coil Plug Fan Double Inlet Fan PB HU HE CU PB PB 573-773 395 450 850 / 1050 573-773 395 450 850 / 1050 573-773 395 450 850 1100 1150 573-773 395 450 850 1100 1200 573-773 395 450 850 1250 1450 573-773 395 450 850 1300 1550 573-773 395 450 850 1450 1600 573-773 395 450 850 1550 1750 573-773 395 450 850 1750 1950 573-773 395 450 850 1750 2050 573-773 395 450 850 2200 2050 573-773 395 450 850 2200 2250 573-773 395 450 850 2200 2550 573-773 395 450 850 2200 1850 573-773 395 450 850 1250 2000 573-773 395 450 850 1250 2050 573-773 395 450 850 1250 2250 573-773 395 450 850 1250 2250 573-773 395 450 850 1250 2550 General Data L (mm) MODEL Steam Humidifier High Pressured Humidifier HS CCSA 080X080 CCSA 110X080 CCSA 110X110 CCSA 140X110 CCSA 140X140 CCSA 170X140 CCSA 170X170 CCSA 200X170 CCSA 200X200 CCSA 230X200 CCSA 230X230 CCSA 260X230 CCSA 290X230 CCSA 320X230 CCSA 350X230 CCSA 410X230 CCSA 440X230 CCSA 470X230 CCSA 540X230 Plate Heat Recovery Rotary Heat Recovery HE Heat Recovery with Two Heat Exchangers Sound Attenuator Module ET SA 1200 2400 855 620 850 940-1840 1200 2400 855 620 850 940-1840 1200 2400 1000 620 850 940-1840 1200 2400 1000 620 850 940-1840 1200 2400 1280 620 850 940-1840 1200 2400 1420 620 850 940-1840 1200 2400 1700 620 850 940-1840 1200 2400 1700 620 850 940-1840 1200 2400 1990 620 850 940-1840 1200 2400 1990 620 850 940-1840 1200 2400 - 620 850 940-1840 1200 2400 - 620 850 940-1840 1200 2400 - 620 850 940-1840 1200 2400 - 620 850 940-1840 1200 2400 - 620 850 940-1840 1200 2400 - - 850 940-1840 1200 2400 - - 850 940-1840 1200 2400 - - 850 940-1840 1200 2400 - - 850 940-1840 9 General Data Filter Arrangement MODEL 610 x 305 610 x 610 CCSA 080X080 CCSA 110X080 CCSA 110X110 CCSA 140X110 CCSA 140X140 CCSA 170X140 CCSA 170X170 CCSA 200X170 CCSA 200X200 CCSA 230X200 CCSA 230X230 CCSA 260X230 CCSA 290X230 CCSA 320X230 CCSA 350X230 CCSA 410X230 CCSA 440X230 CCSA 470X230 CCSA 540X230 10 External Dimensions Coil AHU Cross Internal Section Free Area A H (mm) (mm) (mm ) (mm ) 762 762 0,22 0,41 1062 762 0,34 0,60 1062 1062 0,51 0,89 1380 1062 0,74 1,19 1380 1380 1,05 1,59 1664 1380 1,38 1,95 1664 1664 1,78 2,38 1986 1664 2,20 2,88 1986 1986 2,70 3,48 2286 1986 3,21 4,04 2286 2286 3,57 4,69 2592 2286 4,14 5,35 2904 2286 4,72 6,03 3204 2286 5,29 6,68 3516 2286 6 7,36 4128 2286 7,14 8,68 4434 2286 7,72 9,34 4740 2286 8,29 10,01 5352 2286 9,43 11,33 2 2 Unit Description Supply Module With One Damper Dampers are linkage type instead Are used for adjusting air flow rate by increasing/decreasing total pressure. of rotating gear aluminum frame type upon request. Are manufactured with aluminum frames. Damper blades can be driven easily by servomotors or rotated manually. Are produced from special alloy aluminum profiles having an aerodynamic form to reduce drag and leakage. The blades can move parallel or against each other for both configurations. Welding is not used during the production of the dampers They are made airtight with using neoprene gaskets and by-pass elements. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 654 110 CCSA 110X080 1062 762 654 120 CCSA 110X110 1062 1062 654 134 CCSA 140X110 1380 1062 654 153 CCSA 140X140 1380 1380 654 165 CCSA 170X140 1664 1380 654 184 CCSA 170X170 1664 1664 775 203 CCSA 200X170 1986 1664 775 227 CCSA 200X200 1986 1986 930 265 CCSA 230X200 2286 1986 930 296 CCSA 230X230 2286 2286 1085 342 CCSA 260X230 2592 2286 1085 383 CCSA 290X230 2904 2286 1085 428 CCSA 320X230 3204 2286 1085 479 CCSA 350X230 3516 2286 1085 536 CCSA 410X230 4128 2286 1085 600 CCSA 440X230 4434 2286 1085 672 CCSA 470X230 4740 2286 1085 753 CCSA 540X230 5352 2286 1085 844 11 Unit Description Mixing Modules With Two Dampers Designed to save energy by mixing the required amount of fresh air and return air. Dampers can be placed on any side, on the outside or on the inside to save place. The economic comfort conditions are reached using a smaller heat exchanger by decreasing the air temperature difference between the heat exchanger inlet and outlet. Control system of this mechanism is vital due to arrangement of fresh air/internal air percentage. Consists of exhaust, fresh air and return air dampers functioning together to regulate the mixture. MODEL External Dimension (mm) Weight W H L CCSA 080X080 762 762 654 135 CCSA 110X080 1062 762 654 152 CCSA 110X110 1062 1062 654 135 CCSA 140X110 1380 1062 654 184 CCSA 140X140 1380 1380 654 201 CCSA 170X140 1664 1380 654 227 CCSA 170X170 1664 1664 775 266 CCSA 200X170 1986 1664 775 297 CCSA 200X200 1986 1986 930 342 CCSA 230X200 2286 1986 930 372 CCSA 230X230 2286 2286 1085 417 CCSA 260X230 2592 2286 1085 457 CCSA 290X230 2904 2286 1085 513 CCSA 320X230 3204 2286 1085 586 CCSA 350X230 3516 2286 1085 658 CCSA 410X230 4128 2286 1085 724 CCSA 440X230 4434 2286 1085 796 CCSA 470X230 4740 2286 1085 876 CCSA 540X230 5352 2286 1085 964 12 (kg) Unit Description Mixing Modules With Three Dampers Are also designed to save energy like modules with two dampers. Thirds damper's air velocity can exceed a bit more than supply dampers air velocity at the surface. Only difference is that, two fans are used when there is mixing module with three dampers. One is for exhaust and one is for fresh air. It should also be noted to select supply module's damper as %100 fresh air criteria during designing process. Third damper, which is at the connection point between two modules, is the mixing area. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 1388 223 CCSA 110X080 1062 762 1388 252 CCSA 110X110 1062 1062 1388 270 CCSA 140X110 1380 1062 1388 315 CCSA 140X140 1380 1380 1388 354 CCSA 170X140 1664 1380 1388 394 CCSA 170X170 1664 1664 1630 468 CCSA 200X170 1986 1664 1630 524 CCSA 200X200 1986 1986 1940 565 CCSA 230X200 2286 1986 1940 611 CCSA 230X230 2286 2286 2250 660 CCSA 260X230 2592 2286 2250 712 CCSA 290X230 2904 2286 2250 769 CCSA 320X230 3204 2286 2250 831 CCSA 350X230 3516 2286 2250 898 CCSA 410X230 4128 2286 2250 969 CCSA 440X230 4434 2286 2250 1047 CCSA 470X230 4740 2286 2250 1100 CCSA 540X230 5352 2286 2250 1208 13 Unit Description Filter Module Filter module is used to remove unwanted particles and odors from the conditioned space. Filter elements are mounted leakproof onto the standard frames containing gaskets. Filter frames are produced from 1mm galvanized sheet in 610x610 mm and 610x305 mm sizes sealed with gaskets and spring type retainers. With the help of the tightening retainer used on the frames, each filter cassette can be removed or assembled independently. Frames are sealed tightly before being mounted into the module. Depending on the application, single or multi stage removable filters with different efficiencies can be utilized. For panel-bag combination applications, mounting both filter onto the same frame saves space and simplifies maintenance. The face velocity at the cooling coil and the filter determines the air handling unit model to be selected. Filter frames are positioned perpendicular to the airflow direction in the unit. Special filters like HEPA, carbon, metallic etc. can be used upon request. Differential pressure gauges to read to pressure drop across the filter are optional on these module. Because each filter element is mounted tightly onto the frame, leakage and noise due to vibration in sliding cassette type filters are prevented. W H L Active Carbon L CCSA 080X080 762 762 573-773 820 512 70 90 CCSA 110X080 1062 762 573-773 820 512 91 112 CCSA 110X110 1062 1062 573-773 820 512 107 128 CCSA 140X110 1380 1062 573-773 820 512 126 151 CCSA 140X140 1380 1380 573-773 820 512 137 169 CCSA 170X140 1664 1380 573-773 820 512 161 191 CCSA 170X170 1664 1664 573-773 820 512 182 213 CCSA 200X170 1986 1664 573-773 820 512 208 240 CCSA 200X200 1986 1986 573-773 820 512 223 262 CCSA 230X200 2286 1986 573-773 820 512 251 282 CCSA 230X230 2286 2286 573-773 820 512 278 305 CCSA 260X230 2592 2286 573-773 820 512 303 330 CCSA 290X230 2904 2286 573-773 820 512 326 356 CCSA 320X230 3204 2286 573-773 820 512 356 384 CCSA 350X230 3516 2286 573-773 820 512 385 415 CCSA 410X230 4128 2286 573-773 820 512 422 449 CCSA 440X230 4434 2286 573-773 820 512 456 484 CCSA 470X230 4740 2286 573-773 820 512 487 523 CCSA 540X230 5352 2286 573-773 820 512 523 582 MODEL 14 External Dimension(mm) Panel+Bag Hepa Weight Weight L min(kg) max(kg) Unit Description Heating Coil Module Depending on the capacity and operational conditions heating coils are placed in this module. Usually heating coils headers are equipped with carbon steel pipes whereas steam coil headers are copper . The coils which used with steam or hot water are made of copper tubes with aluminum fins. Water inlet sides for heating coils are from down part of it whereas steam inlet is upper part of the steam coil. Steel tube / steel fin, stainless steel or galvanized steel finless tubes or electrical resistance heaters can be utilized optionally. Supply air firstly faces with exiting water/steam in order to gain higher efficiency from heat transfer process. The heat exchanger is designed to achieve the optimum pressure drop on both air and water sides. MODEL Air velocity on this coil can exceed 3m/s if there is no cooling coil after it. External Dimension (mm) W H CCSA 080X080 762 CCSA 110X080 Weight L (kg) 762 395 55 1062 762 395 67 CCSA 110X110 1062 1062 395 78 CCSA 140X110 1380 1062 395 91 CCSA 140X140 1380 1380 395 104 CCSA 170X140 1664 1380 395 118 CCSA 170X170 1664 1664 395 135 CCSA 200X170 1986 1664 395 155 CCSA 200X200 1986 1986 395 177 CCSA 230X200 2286 1986 395 201 CCSA 230X230 2286 2286 395 217 CCSA 260X230 2592 2286 395 234 CCSA 290X230 2904 2286 395 253 CCSA 320X230 3204 2286 395 273 CCSA 350X230 3516 2286 395 295 CCSA 410X230 4128 2286 395 320 CCSA 440X230 4434 2286 395 344 CCSA 470X230 4740 2286 395 372 CCSA 540X230 5352 2286 395 401 15 Unit Description Electric Heater Module Electric heaters are generally used in units which has constant flow. It has staged structure and should be provided with safety thermostat. Electric heater modules shouldn't be used for air flow rates higher 3 than 30.000m /h in order to avoid high electric energy usage. During installation cabling and controlling this unit is highly important. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 450 110 CCSA 110X080 1062 762 450 154 CCSA 110X110 1062 1062 450 203 CCSA 140X110 1380 1062 450 265 CCSA 140X140 1380 1380 450 347 CCSA 170X140 1664 1380 450 430 CCSA 170X170 1664 1664 450 546 CCSA 200X170 1986 1664 450 658 CCSA 200X200 1986 1986 450 770 CCSA 230X200 2286 1986 - - CCSA 230X230 2286 2286 - - CCSA 260X230 2592 2286 - - CCSA 290X230 2904 2286 - - CCSA 320X230 3204 2286 - - CCSA 350X230 3516 2286 - - CCSA 410X230 4128 2286 - - CCSA 440X230 4434 2286 - - CCSA 470X230 4740 2286 - - CCSA 540X230 5352 2286 - - 16 Unit Description Cooling Coil Module As air move through a cooling coil, heat transfer process begins. Heat is lost through the surface area of the coil, making the air colder. The amount of heat lost depends on the length of the coil. A separator is used when the face velocity of the cooling exceeds 2m/s. Separators are designed and produced to catch the maximum amount of water. They are extruded from aluminum profiles. Are made of copper tubes with aluminum fins. The headers of cold water coils are usually made of carbon steel and for hygiene coils they are made of copper. Supports for separator and the condense tray are made from stainless steel. Proper maintenance of cooling coils should be made. Frost protection thermostat should be equipped with the cooling coil where winter conditions are below 5 °C. MODEL External Dimension (mm) W H CCSA 080X080 762 CCSA 110X080 Weight L (kg) 762 850 125 1062 762 850 156 CCSA 110X110 1062 1062 850 191 CCSA 140X110 1380 1062 850 245 CCSA 140X140 1380 1380 850 300 CCSA 170X140 1664 1380 850 345 CCSA 170X170 1664 1664 850 409 CCSA 200X170 1986 1664 850 441 CCSA 200X200 1986 1986 850 480 CCSA 230X200 2286 1986 850 520 CCSA 230X230 2286 2286 850 563 CCSA 260X230 2592 2286 850 610 CCSA 290X230 2904 2286 850 660 CCSA 320X230 3204 2286 850 716 CCSA 350X230 3516 2286 850 782 CCSA 410X230 4128 2286 850 852 CCSA 440X230 4434 2286 850 920 CCSA 470X230 4740 2286 850 1008 CCSA 540X230 5352 2286 850 1106 17 Unit Description Steam Humidifier Module Steam obtained from the external steam generator is mixed with air under control to obtain the required humidity. Stainless steel condense trays are standard equipment for this module. The system can be observed through the leak proof observation window. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 1200 170 CCSA 110X080 1062 762 1200 197 CCSA 110X110 1062 1062 1200 232 CCSA 140X110 1380 1062 1200 260 CCSA 140X140 1380 1380 1200 285 CCSA 170X140 1664 1380 1200 310 CCSA 170X170 1664 1664 1200 333 CCSA 200X170 1986 1664 1200 359 CCSA 200X200 1986 1986 1200 388 CCSA 230X200 2286 1986 1200 419 CCSA 230X230 2286 2286 1200 453 CCSA 260X230 2592 2286 1200 491 CCSA 290X230 2904 2286 1200 530 CCSA 320X230 3204 2286 1200 570 CCSA 350X230 3516 2286 1200 618 CCSA 410X230 4128 2286 1200 667 CCSA 440X230 4434 2286 1200 723 CCSA 470X230 4740 2286 1200 782 CCSA 540X230 5352 2286 1200 845 18 Unit Description High Pressured Humidifier Inlet frame of this module, which holds on the nozzles, is made from stainless steel. Dimensions of it can vary upon desired design conditions. Controlling of this module can be achieved with fixed or variable electronic card. It is also possible to control humidification process with a dry contact output. It is possible to go up to 78l/h to 8100 l/h by using several pumps and compressors. Solenoid valves are used enable desired capacity. to Although the general operation pressure is about 80 bar, nozzles are tested at a pressure of 150bar. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 2400 270 CCSA 110X080 1062 762 2400 309 CCSA 110X110 1062 1062 2400 350 CCSA 140X110 1380 1062 2400 405 CCSA 140X140 1380 1380 2400 460 CCSA 170X140 1664 1380 2400 501 CCSA 170X170 1664 1664 2400 540 CCSA 200X170 1986 1664 2400 584 CCSA 200X200 1986 1986 2400 631 CCSA 230X200 2286 1986 2400 681 CCSA 230X230 2286 2286 2400 736 CCSA 260X230 2592 2286 2400 795 CCSA 290X230 2904 2286 2400 858 CCSA 320X230 3204 2286 2400 927 CCSA 350X230 3516 2286 2400 1002 CCSA 410X230 4128 2286 2400 1081 CCSA 440X230 4434 2286 2400 1108 CCSA 470X230 4740 2286 2400 1261 CCSA 540X230 5352 2286 2400 1362 19 Unit Description Plate Heat Exchanger Energy is saved by exchanging heat between fresh air and exhaust air without mixing them. Fresh air and exhaust air remain in separate systems. Its efficiency is really important that it determines coil entering temperatures. Therefore it should be selected well according to design conditions. By transferring the energy carried by the exhaust air, fresh air temperature is increased towards the coil outlet temperature in winter. The opposite occurs in summer. The counter-flow heat exchanger is made from high quality aluminum or stainless steel. By-pass dampers and stainless steel condense trays are standard equipment for these module. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 855 160 CCSA 110X080 1062 762 855 180 CCSA 110X110 1062 1062 1000 242 CCSA 140X110 1380 1062 1000 277 CCSA 140X140 1380 1380 1280 390 CCSA 170X140 1664 1380 1420 472 CCSA 170X170 1664 1664 1700 601 CCSA 200X170 1986 1664 1700 683 CCSA 200X200 1986 1986 1990 823 CCSA 230X200 2286 1986 1990 906 CCSA 230X230 2286 2286 - - CCSA 260X230 2592 2286 - - CCSA 290X230 2904 2286 - - CCSA 320X230 3204 2286 - - CCSA 350X230 3516 2286 - - CCSA 410X230 4128 2286 - - CCSA 440X230 4434 2286 - - CCSA 470X230 4740 2286 - - CCSA 540X230 5352 2286 - - 20 Unit Description Rotary Heat Recovery There are three types of thermal wheel; It can also be called as thermal wheel, where it places within supply and exhaust air flow direction. Condensation Type: Usually used for sensible energy recovery. Exhaust air flow’s temperature through the wheel should be cooled down below dew point for humidity transfer. In the first half of rotation heat is transferred to thermal wheel's heat absorbing materials and it gives heat in the second rotation part to the side which has lower energy. Enthalpy Type: Is available for higher energy transfer due to its having hygroscopic surface. Latent energy transfer is possible, but cant comply with sorption type. Rotary's wheel is specially designed with containing a matrix distribution in order to increase heat transfer area and efficiency. Sorption Type: Higher sensible and latent energy transfer is possible due to high hygroscopic coating. Thermal wheel is usually made with galvanized steel or aluminum. It can be coated with epoxy for conditions where high corrosion resistance is required. MODEL External Dimension (mm) W H CCSA 080X080 762 CCSA 110X080 Weight L (kg) 762 620 220 1062 762 620 237 CCSA 110X110 1062 1062 620 264 CCSA 140X110 1380 1062 620 308 CCSA 140X140 1380 1380 620 334 CCSA 170X140 1664 1380 620 378 CCSA 170X170 1664 1664 620 416 CCSA 200X170 1986 1664 620 490 CCSA 200X200 1986 1986 620 566 CCSA 230X200 2286 1986 620 628 CCSA 230X230 2286 2286 620 712 CCSA 260X230 2592 2286 620 816 CCSA 290X230 2904 2286 620 896 CCSA 320X230 3204 2286 620 980 CCSA 350X230 3516 2286 620 1120 CCSA 410X230 4128 2286 - - CCSA 440X230 4434 2286 - - CCSA 470X230 4740 2286 - - CCSA 540X230 5352 2286 - - 21 Unit Description Heat Recovery with Two Heat Exchanger It consists of finned tubes placed in the fresh air and exhaust air chambers together with the pump that circulates water in the tubes. Copper tubes with aluminum fins are standard for this module. Stainless steel condense trays are standard equipment for these module. Fluid flow rate is controlled by valves. In order to avoid the risk of freezing, specific amount of glycol can be mixed with water. Also frost protection thermostats can be used fort his process. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 850 180 CCSA 110X080 1062 762 850 220 CCSA 110X110 1062 1062 850 270 CCSA 140X110 1380 1062 850 335 CCSA 140X140 1380 1380 850 404 CCSA 170X140 1664 1380 850 463 CCSA 170X170 1664 1664 850 535 CCSA 200X170 1986 1664 850 600 CCSA 200X200 1986 1986 850 653 CCSA 230X200 2286 1986 850 726 CCSA 230X230 2286 2286 850 780 CCSA 260X230 2592 2286 850 844 CCSA 290X230 2904 2286 850 913 CCSA 320X230 3204 2286 850 989 CCSA 350X230 3516 2286 850 1077 CCSA 410X230 4128 2286 850 1172 CCSA 440X230 4434 2286 850 1264 CCSA 470X230 4740 2286 850 1380 CCSA 540X230 5352 2286 850 1507 22 Unit Description Belt Driven Fan Module This module contains the blower or the exhaust fan placed on supports which can slide on rails using vibration absorber. The fans are driven utilizing belt and pulley systems. The pulley are mounted onto the shaft by using conical fittings. All fans are certified and their optimum operation points are specified on the computer. The belt tension system is simple and designed to easy access. To prevent conduction of vibration and noise, created during operation, into the frame; The electric motors are 2,4, or 6 poled, 380V, 50Hz, IP 56 protection class depending on the fan. Rails holding the fan is connected to the frame springs or rubber insulators. The nominal power of the motor is selected to be 20% above the shaft power (safety factor). Variable speed, direct-coupled motor-fan combinations are also available upon request. with Fan outlet is connected to the module outlet using flexible elements. All rotary parts used in the module are dynamically balanced. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 1050 170 CCSA 110X080 1062 762 1050 207 CCSA 110X110 1062 1062 1150 243 CCSA 140X110 1380 1062 1200 284 CCSA 140X140 1380 1380 1450 374 CCSA 170X140 1664 1380 1550 430 CCSA 170X170 1664 1664 1600 533 CCSA 200X170 1986 1664 1750 650 CCSA 200X200 1986 1986 1950 780 CCSA 230X200 2286 1986 2050 936 CCSA 230X230 2286 2286 2050 1010 CCSA 260X230 2592 2286 2250 1113 CCSA 290X230 2904 2286 2550 1320 CCSA 320X230 3204 2286 1850 1425 CCSA 350X230 3516 2286 2000 1539 CCSA 410X230 4128 2286 2050 1662 CCSA 440X230 4434 2286 2250 1795 CCSA 470X230 4740 2286 2250 1939 CCSA 540X230 5352 2286 2550 2106 23 Unit Description Plug Fan Module Is a centrifugal fan with an impeller with backward curved blades. Rails holding the fan is connected to the frame springs or rubber insulators. Impeller part is directly placed on the motor shaft. Since there are no belts involved in mechanism, problems caused by it also reduced. Fan outlet is connected to the module outlet using flexible elements. with 3 Can cover up to 90.000m /h and 2000 total pressure. Sound level is lower during operating conditions since it doesn’t guide air in to ducts directly. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 - - CCSA 110X080 1062 762 - - CCSA 110X110 1062 1062 1100 268 CCSA 140X110 1380 1062 1100 308 CCSA 140X140 1380 1380 1250 372 CCSA 170X140 1664 1380 1300 430 CCSA 170X170 1664 1664 1450 497 CCSA 200X170 1986 1664 1550 560 CCSA 200X200 1986 1986 1750 630 CCSA 230X200 2286 1986 1750 710 CCSA 230X230 2286 2286 2200 804 CCSA 260X230 2592 2286 2200 868 CCSA 290X230 2904 2286 2200 1120 CCSA 320X230 3204 2286 2200 1280 CCSA 350X230 3516 2286 1250 1560 CCSA 410X230 4128 2286 1250 1720 CCSA 440X230 4434 2286 1250 1806 CCSA 470X230 4740 2286 1250 1918 CCSA 540X230 5352 2286 1250 2010 24 Unit Description Sound Attenuator Module Silencers are designed with respect to sound absorption levels that are placed in this module. Consists of rock wool filling material covered with glass-mat mounted onto the galvanized frame. Sound attenuation is achieved on the return, exhaust and supply sides through suitable pitch and length. Air inlet sides are specially designed to form a laminar flow distribution. MODEL External Dimension (mm) Weight W H L (kg) CCSA 080X080 762 762 940-1840 172 CCSA 110X080 1062 762 940-1840 211 CCSA 110X110 1062 1062 940-1840 249 CCSA 140X110 1380 1062 940-1840 300 CCSA 140X140 1380 1380 940-1840 348 CCSA 170X140 1664 1380 940-1840 390 CCSA 170X170 1664 1664 940-1840 438 CCSA 200X170 1986 1664 940-1840 473 CCSA 200X200 1986 1986 940-1840 510 CCSA 230X200 2286 1986 940-1840 551 CCSA 230X230 2286 2286 940-1840 560 CCSA 260X230 2592 2286 940-1840 606 CCSA 290X230 2904 2286 940-1840 556 CCSA 320X230 3204 2286 940-1840 710 CCSA 350X230 3516 2286 940-1840 765 CCSA 410X230 4128 2286 940-1840 826 CCSA 440X230 4434 2286 940-1840 892 CCSA 470X230 4740 2286 940-1840 963 CCSA 540X230 5352 2286 940-1840 1040 25 Options Illumination System: Lighting is optional in every module that does not include illumination as a standard equipment. The lamp has special protection. Interior Panel Design: It ‘s generally made from galvanized metal sheet. Stainless steel can also be used according to design conditions. Observation Window: Filter Module: The window is optional in every module that does not include it as standard equipment. Special filters such as HEPA, carbon, metallic etc. can be used. The window is composed of double layer glass 6,5 mm thick and has a diameter of 22 cm. Differential manometer and U Manometer to measure the pressure drop across the filter are optional. Observation window together with the lighting system allows operator to inspect the unit easily and quickly. Color: The color of the profiles is Poppy Red (RAL 2002) and the panels is grey white (RAL 9002). They may be altered upon request. Frame and Panel Design: Heat Exchanger Module: Frost protection optional. thermostat is Humidifier Module: Stainless steel internal support pieces are optional. Fan Module: A perforated sheet diffuser for the fan outlet is optional. A roof construction is built from painted galvanized sheet metal which is integrated to units casing to protect the unit when installed outdoor. Also PVC Brenda usage is optional for roof type units. Flexible connectors are optional. Outer Panel Design: It’s made with painted galvanized metal sheet. Thickness of the metal sheets and isolation can differ according to design conditions. Isolation materials as polyurethane and rock wool are optional. Electric Motor: Differential pressure transmitter (DPT) flow meter is optional. Sand trap frame is optional. Belt and pulley system guard from galvanized sheet metal is optionally offered upon request. Energy cable’s optional. coupling is An empty module could also be delivered together with the air handling unit, designed suitable for equipment which could be used as extension in the future. 26 Factory Adress: Dudullu Organize Sanayi Bölgesi 4.Cadde No:6 34776/İstanbul Tel: (0216) 499 01 00 Fax: (0216) 526 63 13 Central Office: Tel: (0216) 556 50 00 Fax: (0216) 556 50 91 27 Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. © 2014 Trane All rights reserved AH-SVX006A-E4 _October 2014 We are committed to using environmentally conscious print practices that reduce waste. 28
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