Series A Hubs This month I want to focus on the Series’A’ hub assembly. The hub is markedly different from the hubs fitted to later Series. The general arrangement of the hub assembly is set out in Illustration 1. The hub body is made of (cast) aluminium alloy and measures 3.375” in diameter and 3.50” in length. Of the length there are 2 spigots each of length 0.375”, and with a diameter of 2”. The spoke flanges fit over the spigots and are 0.125” in depth. The brake drums come next, followed by the hub bearing housings. The hub studs, which pass completely through the hub body, spoke flanges, brake drums, and the hub bearing housings, are length 4.75”, and are secured by special nuts (730/1); the hub studs are arranged with a PCD of 2.75”; the threads are 5/16” CEI. The brake drums are steel pressings, approx. 0.130” in depth. The hub bearing housing is 1.1/32” in depth, and has an outside diam. of 3.375”; it has an inside diam. of 1.938” to take the bearings, on the inside this diameter is increased to 2” for a depth of 3/16” to clear the spigots. The hollow axle passes through the hub body, the bearings, and the brake plate, it is 5.15/16”6.031” in length and has an OD of ¾”, and the ID is 0.5”. Incidentally it is the same length as the distance between the fork legs on pre-war Brampton forks (6.031”). The original fitting was an outer sleeve that slides over the hollow axle and provides for shims between the bearing and the outer sleeve. The length was approx. 3.6” (two different samples had lengths 3.19/32” and 3.5/8”) and had a OD of 15/16” and an ID of ¾”. Note that this is quite rare now, apparently the factory made a modification to the hollow axle and outer sleeve so they were combined into the more familiar type (i.e. the shouldered type as found on later Series) and owners fitted these.. The bearing outer cups fit into the hub bearing housing and fit against the spigots. The bearing cones fit against the outer sleeve (or the composite type of hollow axle), with shims as necessary to control the end-float. Note the bearings are the same type as used on early Series ‘B’ and ‘C’, and have dimensions of ¾” x 1.938” x 29/32”. If necessary, shims are fitted between the brake plate and the bearing. The brake plate are approx.0.140” in depth (so they are deeper than the post-war models). The front and rear hub assemblies are identical. The rear hub assembly uses two cam bush steadies fitted OUTSIDE of the E80 nuts. Note that the only parts which share a commonality with the later Series are the bearings, the shims, the felt washers, and the nuts(E80). Illustration 2 shows a section drawing of the hub assembly. 4 3 2 1 D D Thin nut(E80) 2 off Outer sleeve Hub stud nut(730/1) 10 off Spoke flange(H2) 2 off Felt (H47) 2 off Hub stud(H19) 5 off C C Shim(H17) as required Hollow axle(H15) Hub body (H38) Bearing(H22) 2 off Hub bearing housing(H3) 2 off B B brake plate goes here brake drum goes here DRAWN Bill 1/4/2015 CHECKED QA A TITLE A MFG APPROVED SIZE C SCALE 4 3 2 REV DWG NO hubillust SHEET 1 1 OF 1 4 3 .25 D cambush steady only on rear hub sits against the E80 nuts .50 .937 1 R.438 D 1.124 2.65 .188 .50 2 .125 .187 1.182 .125 shims go here between bearing and outer sleeve (on both sides) DETAIL C SCALE 4 A C C C 6.031 outer sleeve B B SECTION A-A SCALE 1 : 1 Notes as shown on the drawing the length of the hollow axle=6.031" but in actual fact it is somewhat shorter, 5.9375" A DRAWN Bill the bearings used are SKF K9074/K9196 (H22), width=0.90625" (the W5413 bearings are 0.9375" wide, i.e . 1/32" wider, so making up the space between the bearing and the brake plate) 10/27/2014 CHECKED QA on Marcus's RFM the distance between the fork ends=7.125" if you add two cambush steady's the the total width =7.031" TITLE MFG APPROVED the brake plates need to have a hole (tapped 1/4" BSF) approx. 1.125" from the centre in line with the cambush steady on the opposite side to the cambush steady; for the brake plate used on the front left this hole needs to blocked by a bolt 4 SIZE C SCALE 3 2 Hub and brake assembly front and rear Series A A REV DWG NO dimfronthub2m SHEET 1 1 OF 1
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