Contents President’s Message Executive Director’s Message Decorative Concrete Council Decorative Concrete Specialist Safety & Risk Management Council Webinar Schedule WOC Photos AMERICAN SOCIETY OF CONCRETE CONTRACTORS Technical Director Near Miss Membership Campaign KOB Sponsors MARCH 2015 2025 S. Brentwood Blvd., Suite 105, St. Louis, MO 63144 Website: www.ascconline.org E-mail: [email protected] President’s Message Tel: 314-962-0210 Fax: 314-968-4367 Scott Anderson, President One of the things I appreciate most about Keystone’s membership in the ASCC is the ability to get professional advice from other members. When we face challenges in our business, ASCC members have been generous and willing to help us address them. An example is the constant challenge of providing a safe workplace. At Keystone, we work hard to create and maintain a culture where everyone performs their work safely as an integral part of their job function and way of life. This presents unique challenges for all of us in the construction industry. Our jobsite conditions change throughout the day, resulting in new hazards that must be constantly planned and accounted for. Additionally, we have the challenge of training new, inexperienced employees who are added to our team as we staff up for new projects. This is where our ASCC membership has proven beneficial to overcome these challenges and become a stronger organization. MARK YOUR CALENDAR! We have asked several fellow members who run effective safety programs to come evaluate our operations. During their visits, we asked them to critique and comment on our safety culture and performance. They reinforced the things we are doing well and suggested changes where they felt we could improve. In addition, they shared their own challenges and successes. Their openness and advice has influenced us in a positive way, making a difference in our safety today. For us the key benefit is that these fellow members are willing to spend time to help us in a one-on-one relationship. We are grateful to have professional members in ASCC helping us to better our organization. They are one of the many things that make ASCC great. I challenge you to find a way to take advantage of this great resource for your own business. Executive Director’s Message Bev Garnant Work is underway on our new strategic plan as action items have been assigned to committees and councils, and champions and timelines are put in place. Goal #1 is Increase the Number of Owners Who Truly Demonstrate a Personal Commitment to Safety. This is the first time, to my knowledge, that ASCC has had a strategic plan goal dedicated to safety. A number of appropriately ambitious action items under this goal includes “shifting owners’ perspective on safety.” And owners means all owners of our ASCC member companies. Several initiatives are already underway to “shift” safety to the forefront of members’ minds. 1. ASCC has become an alliance partner for national U.S. Industry Safety Week, an effort of The Construction Industry Safety (CISI) group and the Incident and Injury Free CEO (IIF) Forum, to inspire everyone in the industry to be leaders in safety. Go to safetyweek2015.com/what-is-safety-week or click on the link at the bottom of ASCC’s homepage for more information. Industry Calendar Welcome New Members ACI Spring Convention, Kansas City, MO Marriott & Kansas City Convention Center April 12 – 16, 2015 Concrete Executive Leadership Forum The Greenbrier, WV July 16 – 19, 2015 Committee Week, St. Louis, MO May 4 – 6, 2015 Annual Conference, Hyatt Regency, Dallas, TX September 24 – 27, 2015 Safety Week, May 4 – 10, 2015 World of Concrete, Las Vegas, NV February 1 – 5, 2016 Ash Grove Cement, Salt Lake City, UT DVG P.E., Unionville, CT Gregory Construction Services, Inc., Columbus, MS Jasco Sales, Inc./Hi Lite Systems Int’l, Mississauga, ON, CANADA Jet Concrete LLC, New Ipswich, NH Metro Equipment Rental, Columbia, MO 2. An 8-hour behavioral-based safety training program is on the roster for this year’s Annual Conference. CEMEX has graciously agreed to share and help customize its Legacy Safety Program, which concentrates on safety leadership development for company management. Watch for more information and put this on your To Do list; the number of participants is limited. 3. Just yesterday the Executive Committee agreed to ask all board members to read “Safety 24/7” by Gregory M. Anderson and Robert L. Lorber, in preparation for discussion at the September board meeting. It has also been suggested to our MIX Groups that they read the book and focus a part of a meeting on what they got from it. This is the first time, in my tenure here, the board has done something like this. You will hear much more about safety training and learning opportunities in the months to come. Please take advantage of those that could help your company work safer. There’s no such thing as safe enough. Decorative Concrete Council SAFETY WEEK Over 40 construction companies and trade associations have joined together to inspire the construction industry to be leaders in safety. Its purpose is to thank workers for working safely, increase their awareness of applicable safety topics and hazards, inspire them to work safely, educate them about safe work practices and celebrate their good health and well-being. Each day during Safety Week, an occupational safety topic will be emphasized. Suggested topics are: May 4 - Fall Protection; May 5 - Soft Tissue Incidents; May 6 - Health and Wellness; May 7 - Hand Protection or Head and Eye Protection; and May 8 - Celebrate and Recognize Positive Safety Accomplishments. We encourage all members and associations of the construction industry to participate in Safety Week 2015. To learn more about safety week visit www.safetyweek2015.com. Paul Schneider, DCC Council Director Help Wanted - Community Service Project The Decorative Concrete Council being is asking for your help in supplying time, treasures, and talents for the success of our next community service project, scheduled for May 28 – 29 in Denver and led by Chris Sullivan. We will be installing textured and colored exposed concrete for the Ken Caryl Veterans Monument. Having participated in the past two community service projects I can assure you it will open your eyes to the rewards of volunteerism: Working side by side with peers Being educated in the installation of decorative concrete products Meeting new friends and leaders Learning the value of teamwork and planning Getting away from the office for a few days Having a great time Giving back to those who have given us the freedom we enjoy Materials needed for this project included: Concrete material 22 cy Reinforcing steel 1200 LF Concrete texture skin stamps Sealers, both penetrating and solvent cure and seal Buckets, tape, plastic, etc. Food and water Safety equipment CALLING COLORADO MEMBERS The DCC will be in your state May 28-29 to install a 600-800 SF stamped/ textured concrete pad for the Ken Caryl Veterans Monument, in Ken Caryl, Colo., just south of Denver. If you can help with labor, materials, or other donations please contact Chris Sullivan, project manager at csullivan@chemsystemsinc. net or Todd Scharich, ASCC decorative concrete specialist, at [email protected]. Numerous items have been generously donated. If you can assist with labor or materials please contact Chris Sullivan (csullivan@ chemsystemsinc.net) or Todd Scharich ([email protected]). Plans are to prep on Thursday and place and finish concrete Friday morning so everyone will be home for the weekend. On another note we’re asking members to submit pictures for their inclusion on our new DCC Pinterest page. There is a simple form to complete so credit can be given. A copy of the form is attached to this newsletter. Restore, Rejuvenate, & Profit Todd Scharich, Decorative Concrete Specialist The title sounds like a late night infomercial promising reverse aging miracles. But what I’m selling is a checkup for the health of the decorative concrete industry. Since leaving home on January 31 for the World of Concrete I have a ratio of hotel nights to home nights of 25/11. This constant travel has exposed me to a tremendous amount of decorative and regular concrete in need of miracle rejuvenation. Like my peers, my eyes naturally look down to see hotel porte cocheres, pool decks, and restaurant floors that could use some maintenance. Unfortunately many property owners let the surface suffer to the point of needing replacement. It is our job and responsibility to alert owners to the need for and ability to restore their concrete. 2 Unlike the unproven reverse aging products, our industry has a toolbox full of tested and affordable answers to battered and worn concrete. While key products like integral color, color hardener and release have essentially stayed the same for years, many of the advances in our industry have come in the rehabilitation and restoration of all types of concrete. We have repair products that can self level, build from feather edge to 4”, receive aggregates, be polished, take dyes or stains, or simply be broom finished. Once repaired, the decorative options to restore back to the original appearance or better are unlimited. While the economy seems to be on an upswing and decorative concrete is riding high, we need to make sure that older installations are brought back to life so they represent us in a positive light. Restoration and rejuvenation of worn concrete will lead to profits for the installation contractor, and will lead to new projects being specified. Safety & Risk Management Council Janet Stanton, Ruttura & Sons Construction Co., Inc. Spotlight on Walbridge – 2014 BURR BENNETT AWARD WINNER (General Contractor) Walbridge is a privately-owned corporation with 98 years of distinguished history in the construction industry. Founded in 1916 in Detroit, Michigan, Walbridge has grown to become one of the most successful general contractors in the country, with over 600 full-time employees (of which 50 are full-time safety professionals). Walbridge has expertise in numerous construction market segments including: Automotive, Aviation, Education, Government, Military, Healthcare, Hospitality, Manufacturing, Office, Power, Residential, Retail, and Municipal. Walbridge’s commitment to safety begins with their #1 core value: “Think, demand, and deliver safety in all aspects of our business”. One of the ways they implement this value is by making safety the first topic of discussion at every meeting. Continuing education/training is another core value at Walbridge. All direct-hire employees are required to complete 30 hours of training per calendar year. Since 2004, over 100,000 hours of safety-related training have been completed by Walbridge employees. This translates to over 40% of Walbridge’s annual training program being safety-related! The value of this training program is reflected in their .55 EMR with over 11.7 million hours worked (since October 2003) without a Lost Time Injury. One of the banners Walbridge proudly displays on all projects is their safety motto: “If it is NOT SAFE, I WON’T DO IT, and I WON’T LET OTHERS DO IT”. With this motto, Walbridge encourages every worker to take ownership of safety. Every employee is also empowered with the authority to stop an operation, without fear of retribution, if they believe there is an unsafe condition. Other key policies contained within Walbridge’s Safety Program are: Crane Action Plans (NCCCO requirement since 2001), PreTask Planning, Daily Task Analysis, Safety Huddles (3 times a day), Behavioral-Based Safety Observation Process, BehavioralBased Employee Recognition Program, Employee Stop Work Cards, Cell Phone and Electronic Device Policy, Drug-Free Workplace, and Project Specific Safety Orientations. Walbridge’s leadership share a common vision. They are committed to providing all trades and subcontractors with a healthy and safe workplace and believe that by demonstrating leadership, responsibility, and accountability they will continue to improve worker health and safety at all levels. Our thanks to Michael Dawson, Walbridge Corporate Safety Director, and Walbridge for sharing their safety success story with us. Reaching Out To Specifiers Bruce Suprenant, Technical Director Requirements in some construction specifications can cause concrete contractors major problems. That’s why Ward and I occasionally author articles for The Construction Specifier magazine so we can help both the specifiers and contractors to avoid disputes arising from specification requirements that aren’t always achievable. Here are brief synopses of two recent articles. The cover story for the October 2014 issue of The Construction Specifier was titled “Bridging the Specification Gap Between Divisions 3 and Division 9: Concrete and floorcovering associations unite.” MARK YOUR CALENDARS to attend the ACI Concrete Convention & Expo in Kansas City, Kansas City Marriott Downtown, April 12-16. Contractors’ Day Lunch: Tuesday, April 14, 11:301:30 with speaker, ASCC member Jeff Coleman, The Coleman Law Firm, discussing “When a Crack is a Construction Defect.” In the article, we discussed the many differences in specification requirements that the concrete contractor must meet and those that the flooring installer must meet. The problem is not a new one. We’ve been writing about it for more than 10 years and have published ASCC Position Papers on the subject. By getting coverage of both the contractors’ and flooring installers’ needs in a magazine for specifiers allows us to increase awareness and to suggest ways to harmonize the requirements in Divisions 3 and 9. Major differences such as F-number flatness requirements for concrete contractors and gap under a straightedge requirements for flooring installers can result in costly disputes, rework, and schedule delays. But when the two parties agree on a solution that can be incorporated before the bid documents are finalized, many of the 3 problems disappear. It’s worth noting that ASCC Position Statement #6 has now been endorsed by several flooring associations. So we’re standing together in working out solutions for the problems, and we want the specifiers to know that as well. In the upcoming April issue of The Construction Specifier, another problem area is addressed. The article is titled “Specifying Broomed Exterior Concrete Surfaces” and Frank Salzano of CECO Concrete Construction was a third author. Too many architects believe broomed surfaces on large-area slabs, such as those in parking garages, should look the same as broomed surfaces on sidewalks. They expect to see minimal variations in texture depth, no overlaps in adjacent broom placements, and extremely uniform appearance of the larger surfaces. Because of the size effect, none of these expectations can be met. But it’s important to explain why the expectations are unrealistic so the contractor is not perceived SPECIAL OFFERS FOR ASCC CONTRACTORS to be making apologies for what the architect sees as poor quality work. The article explains, in great detail, the effect of surface size on the Take advantage of broomed finish appearance and texture—the latter being important for special offers available to ASCC memslip resistance. Also covered is the effect of brooming on flatness and bers only. Current drainage characteristics. By providing data for some of these topics, we offers from: Climbform introduce a dose of reality that helps to control unrealistic expectations Australia, BuildSite, Somero. Click on members only, then the from owners or specifiers. special offers icon. We take advantage of every opportunity to present the concrete contractors’ viewpoint to specifiers, structural engineers, architects, and owners. Not by complaining about unreasonable or unattainable specification requirements, but by telling them why the requirements are unreasonable, and what the additional cost would be to produce the expected results. You can visit The Construction Specifier web site at http://www.constructionspecifier.com and click on “archives” near the top of the page to download the October 2014 article. The April article will be available on the site some time that month. Near Miss Examples of Near Miss events by ASCC members are shared courtesy of the Safety & Risk Management Council to help other members prevent accidents and injuries. If you have a near miss story that could help your fellow contractors send Bev a brief write-up at [email protected]. We will not identify your company unless asked to do so. Incident A near miss incident occurred when a rebar subcontractor was beginning to set the last lift of rebar column steel for the columns on a parking structure. The rebar subcontractor was utilizing a Carry Deck Crane on the last parking level with a certified crane operator from a third party vendor. While swinging the rebar column assembly into place -- this was a consistent practice throughout the duration of the project -- the Carry Deck Crane overturned onto its Driver/Load side onto the concrete deck. No injuries or property damage were incurred. Investigation revealed several contributing factors. First, the column being picked was the first column picked on the last level that had added steel and terminators on the column assembly to carry shade covers that were to be installed at a later date. The added weight was not conveyed to the operator by the qualified rigger or rebar subcontractor and the operator assumed the column was the same weight as the others he had picked and set. The added weight of the column caused the load to be 425 pounds over the safe lifting capacity for the deck crane in its present boom angle. Corrective Action The first corrective action implemented was that every rebar column assembly will have the weight calculated and labeled to allow both the qualified rigger and operator to verify weight, and ensure the crane is properly set up to allow the crane to operate in the correct boom angle and ensure it has the lifting capacity to facilitate the lift. A Controlled Access Zone will continue to be erected around the entire deck crane operation to encompass the swing radius of the load. This will keep unrelated workers at a safe distance from the crane and the column in the event of another crane failure. MEMBERSHIP C A M PA I G N CAPTAINS/ REGION NEW MEMBER POINT TOTALS Mike & Matt Poppoff 1 Mbr, 2 Pts NORTHWEST Super Bowl Champs Chris Forster 6 Mbrs, 13 Pts Frank Lewis 1 Mbr, 2 Pts Jeff Coleman 4 Mbrs, 8 Pts Denny Ahal 9 Mbrs, 17 Pts Tim Manherz 8 Mbrs, 17 Pts Myron Hillock 2 Mbrs, 4 Pts Bob Dalrymple 6 Mbrs, 12 Pts California, Nevada, Hawaii Movers & Shakers ROCKY MOUNTAIN Broncos NORTH CENTRAL The Lumberjacks SOUTH CENTRAL TEXAS Texas Rangers GREAT LAKES I Thunderbirds GREAT LAKES II Scott Tarr NORTHEAST Original Colonies Gary Fischer SOUTHEAST The Pirates 4 Mbrs, 6 Pts 7 Mbrs, 13 Pts Kyle Weeks MID-ATLANTIC Washington Nationals 4 Thank You Kick Off Bash Sponsors Platinum Allen Engineering Corporation Caterpillar, Inc. CNA Insurance Euclid Chemical Company, The Forta Corporation Keystone Structural Concrete Multiquip, Inc. Palatial Concrete Ltd. PNA Construction Technologies Schwing America, Inc. Somero Enterprises Stego Industries LLC STRUCTURAL Wacker Neuson Sales Americas LLC Gold American Concrete Institute Barton Malow Co. Citadel Contractors, Inc. Cleveland Cement Contractors, Inc. Fritz-Pak H & C Concrete Coatings Jay-Ton Construction Co. Inc. Joseph J. Albanese, Inc. Lloyd Concrete Services, Inc. Meadow Burke Precision Concrete Construction, Inc. Putzmeister America Structural Services Inc. TAS Commercial Concrete Construction T.B. Penick & Sons, Inc. Webcor Concrete Woodland Construction Company Silver Albanelli Cement Contractors, Inc. Aluma Systems ARDEX Americas Butterfield Color California Engineering Contractors Inc. Ceco Concrete Construction CEMEX Coloscapes Concrete LLC Concrete Contractor Magazine Doka USA Fibercon International Hanley-Wood, LLC Largo Concrete, Inc. H O T L I N E CONCRETE CONSTRUCTION L.M. Scofield Company Morley Construction Company North S.Tarr Concrete Consulting Poppoff, Inc. Raffin Construction Company Roadware Inc. Sika Greenstreak SpecChem Sundt Construction Tekla, Inc. W. R. Meadows, Inc. Z Con Inc. Q U E S T I O N S SAFETY & INSURANCE 800-331-0668 866-788-2722 Ward Malisch – [email protected] [email protected] DECORATIVE CONCRETE 888-483-5288 Todd Scharich – [email protected] ASCC members have access to these toll-free numbers for assistance. Webinars (webinars begin at 3:00 p.m. CST) Apr. 8, 2015 Cracks – Identification, Cause, Prevention, and Repair David Flax, Euclid Chemical May 13, 2015 ACI Specifications: The Good, the Bad and the Ugly Ward Malisch, ASCC Concrete Construction Specialist Members no charge. Non-members $35; MC, Visa, Amex only. Call 866-788-2722 to register. 5 ASCC at WOC 2015 Concrete Rocks! Kick Off Bash Booth Duty DCC Awards Passing the Torch
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