OPERATOR’S MANUAL
BATTERY MAINTENANCE KIT
Model No.
71229
CAUTION:
Read and follow all Safety
Rules and Operating Instructions
before using this product.
Save these instructions.
Sears Brands Management Corp., Hoffman Estates, IL 60179 U.S.A.
00-99-000993/0310
Contents
Section
Page
1. Battery Charger
2
2. Digital voltmeter
2
3. battery wrenches 2
4. battery terminal cleaning brush
4
5. safety glasses
6
6. carrying case
6
DieHard Full Warranty
When operated and maintained according to all supplied instructions, if this DieHard
product fails due to a defect in material or workmanship within one year from the date
of purchase, return it to any DieHard outlet in the United States for free replacement.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
The following warranty statement applies only to the Craftsman battery
wrenches included in this kit:
Craftsman Hand Tool Full Warranty
If this Craftsman hand tool ever fails to provide complete satisfaction, it will be repaired
or replaced free of charge.
For warranty coverage details to obtain free repair or replacement, visit the web site:
www.craftsman.com
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
IMPORTANT: READ AND SAVE THIS SAFETY AND INSTRUCTION MANUAL.
SAVE THESE INSTRUCTIONS – This battery maintenance kit offers a wide
range of features to accommodate your needs. This manual will show you
how to use this kit safely and effectively. Please read, understand and follow
these instructions and precautions carefully, as this manual contains important
safety and operating instructions. The safety messages used throughout this
manual contain a signal word, a message and an icon.
The signal word indicates the level of the hazard in a situation.
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury to the operator or bystanders.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury to the operator or bystanders.
Indicates a potentially hazardous situation which, if not avoided,
could result in moderate or minor injury to the operator or
bystanders.
Indicates a potentially hazardous situation which, if not avoided,
could result in damage to the equipment or vehicle or property
damage.
Safety messages in this manual contain two different type styles.
• Unnumbered type states the hazard.
• Numbered type states how to avoid the hazard.
The icon gives a graphical description of the potential hazard.
Pursuant to California Proposition 65, this product contains chemicals
known to the State of California to cause cancer and birth defects or
other reproductive harm.
1
1.
BATTERY CHARGER
2 Amp 12 Volt/4 Amp 6 Volt SEARS Model 71219
battery charger.
See the separate operating instructions manual included
with the kit for use.
2.
DIGITAL VOLTMETER
This digital voltmeter can be used to measure the battery and
charging system voltage of 6 volt and 12 volt systems. It has
a voltage range of 4.00 to 19.99 volts. NOTE: If you use this
voltmeter outside of the stated voltage range, you will get
inaccurate results. To use:
1. Place the probe on the red cable to the positive (POS, P, +)
battery terminal.
2. Touch the brass probe on the bottom of the voltmeter to the negative
(NEG, N, -) battery terminal.
3. Read the voltage on the digital display, and compare it to the table on the
front of the voltmeter.
3.
BATTERY WRENCHES
Risk of explosive gases.
1. Working in the vicinity of a lead-acid battery is dangerous. Batteries
generate explosive gases during normal battery operation. For this
reason, it is of utmost importance that you follow the instructions each
time you work with a lead acid battery.
2. To reduce the risk of a battery explosion, follow these instructions and
those published by the battery manufacturer and the manufacturer of
any equipment you intend to use in the vicinity of the battery. Review the
cautionary markings on these products and on the engine.
3. NEVER smoke or allow a spark or flame in the vicinity of a battery
or engine.
4. Be extra cautious to reduce the risk of dropping a metal tool onto the
battery. It might spark or short-circuit the battery or other electrical part
that may cause an explosion.
2
Risk of contact with battery acid. Battery acid is a
highly corrosive sulfuric acid.
5. Consider having someone close enough by to come to your aid when you
work near a lead-acid battery.
6. Have plenty of fresh water and soap nearby in case battery acid contacts
your skin, clothing or eyes.
7. Wear complete eye and body protection, including safety goggles and
protective clothing. Avoid touching your eyes while working near
the battery.
8. If battery acid contacts your skin or clothing, immediately wash the area
with soap and water. If acid enters your eye, immediately flood the eye
with cold running water for at least 10 minutes and get medical attention
right away.
9. Always remove the grounded terminal first. Make sure all of the
accessories in the vehicle are off, to prevent arcing.
10. Be careful not to touch the metal parts of the frame or body with the
wrench while removing the ungrounded battery terminal.
11. Clean the battery terminals before removing the battery. During cleaning,
keep airborne corrosion from coming into contact with your eyes, nose
and mouth. Use baking soda and water to neutralize the battery acid and
help eliminate airborne corrosion. Do not touch your eyes, nose or mouth.
12. Add distilled water to each cell until the battery acid reaches the level
specified by the battery manufacturer. Do not overfill.
3.1
USING THE BATTERY TERMINAL WRENCHES
All parts are heat treated and plated for lasting durability and good looks.
Ratcheting Box Wrench opening size: 5/16 in. on one side and 10mm on the
other side
Combination Wrench opening size: 1/2 in.
NOTE: Always remove the grounded terminal first. The ground lead is
connected to the engine block, vehicle frame or some other good metallic
ground. The battery terminal connected to the starter is the one which is
not grounded. All vehicles manufactured in the U.S.A. after 1955 have the
negative battery terminal grounded. All European and Asian passenger
vehicles have been negative ground since 1971. Consult the vehicle owner’s
manual and follow all instructions.
3
3.2
USING THE 5/16 SIDE TERMINAL or 10mm TOP TERMINAL WRENCH
1. While holding the insulated handle, apply the wrench to the negative (-)
battery terminal.
2. Begin ratcheting to remove the battery connector nuts/bolts from both the
negative (-) and the positive (+) battery terminals.
3. Remove the battery terminal connectors.
4. To replace the battery connectors, begin with the positive (+) battery
terminal first. Insert the bolt into the side terminal, or thread the nut onto
the battery connector bolt. Switch the thumb pawl on the wrench to
reverse the ratcheting action.
5. Using the wrench, tighten the positive (+) connector and then repeat the
procedure with the negative (-) connector.
3.3
USING THE 1/2 in. TOP TERMINAL BATTERY WRENCH
1. While holding the wrench, apply it to the negative (-) battery terminal.
2. Begin unscrewing the battery connector nuts to remove the connector
from both the negative (-) and the positive (+) battery terminals.
3. Remove the battery terminal connectors.
4. To replace the battery connectors, begin with the positive (+) battery
terminal first. Thread the nut onto the battery connector bolt.
5. Using the wrench, tighten the positive (+) nut and then repeat the
procedure with the negative (-) nut.
4.
BATTERY TERMINAL CLEANING BRUSH
Risk of explosive gases.
1. Working in the vicinity of a lead-acid battery is dangerous. Batteries
generate explosive gases during normal battery operation. For this
reason, it is of utmost importance that you follow the instructions each
time you work with a lead acid battery.
2. To reduce the risk of a battery explosion, follow these instructions and
those published by the battery manufacturer and the manufacturer of
any equipment you intend to use in the vicinity of the battery. Review the
cautionary markings on these products and on the engine.
3. NEVER smoke or allow a spark or flame in the vicinity of a battery
or engine.
4
4. Be extra cautious to reduce the risk of dropping a metal tool onto the
battery. It might spark or short-circuit the battery or other electrical part
that may cause an explosion.
Risk of contact with battery acid. Battery acid is a
highly corrosive sulfuric acid.
5. Consider having someone close enough by to come to your aid when you
work near a lead-acid battery.
6. Have plenty of fresh water and soap nearby in case battery acid contacts
your skin, clothing or eyes.
7. Wear complete eye and body protection, including safety goggles and
protective clothing. Avoid touching your eyes while working near
the battery.
8. If battery acid contacts your skin or clothing, immediately wash the area
with soap and water. If acid enters your eye, immediately flood the eye
with cold running water for at least 10 minutes and get medical attention
right away.
9. Always remove the grounded terminal first. Make sure all of the
accessories in the vehicle are off, to prevent arcing.
10. Clean the battery terminals before removing the battery. During cleaning,
keep airborne corrosion from coming into contact with your eyes, nose
and mouth. Use baking soda and water to neutralize the battery acid and
help eliminate airborne corrosion. Do not touch your eyes, nose or mouth.
11. Add distilled water to each cell until the battery acid reaches the level
specified by the battery manufacturer. Do not overfill.
4.1
USING THE BATTERY TERMINAL CLEANING BRUSH
The brush removes corrosion and dirt from the battery
terminals and cable clamps and can be used on top mount
and side mount terminals. High-impact plastic case will not
corrode or soften the brush in cleaning solutions.
1. Following the instructions shown in the section Battery Wrenches to
remove the battery cable connectors.
2. Use the brush as it comes in the kit to clean top mounted battery terminals
by placing the brush over the terminal and twisting.
3. Separate the two pieces as shown to access the other brush to clean the
battery cable connectors or side mounted battery terminals.
4. Wash your hands thoroughly when you are finished.
5
5.
SAFETY GLASSES
• These safety glasses are Independent Safety Agency
approved (ANSI – Z87.1)
• The transparent plastic lenses are impact resistant to
protect your eyes from splashes and flying particles, and
the adjustable frame legs are easy to adjust to fit all head sizes.
• Use them whenever you are working around the vehicle to protect
your eyes.
6.
CARRYING CASE
The black battery maintenance kit carrying case is made of molded plastic
with a two latch closure system. The inside is custom molded with labeled
cutouts for each item contained in the kit so you can quickly tell if you are
missing or need to replace any of the items to keep the battery maintenance
kit ready to use.
1. Lay the battery maintenance kit on the ground or other flat surface with
the label side facing up.
2. Open the case by flipping up the two latches that hold the case closed.
Open the case completely and lay it flat.
3. When you are finished, return all of the components you used to their
proper place. Shut the battery maintenance kit, and secure it with the two
latches that hold the case closed.
6
Battery Charger
Clamps
Battery Charger
12 Volt Plug
Battery Charger
Ring Connectors
Manuals
Side /Top Terminal
Battery Wrench
Battery Charger
Top Terminal
Battery Wrench
Digital Voltmeter
Battery Terminal
Cleaning Brush
Safety Glasses
7