Reserve early to avoid disappointment! API 580 & API 581 Risk-Based Risk-Based Inspection Inspection & & Base Base Resource Resource Document Document Sculpt Your Skills and Optimize Your Inspection Methods and Frequencies Kuala Lumpur, Malaysia | 03rd August - 07th August 2015 INSTRUCTOR Uday B. Kale (M. Eng. Mechanical) Technical Director KUB Quality Services SUMMARY OF PROFESSIONAL ACHIEVEMENT API 510 – Authorized Pressure Vessel Inspector – Certificate #26785 API 653 – Authorized Above storage Tank Inspector-Certificate #27926 API 570 - Authorized Piping Inspector - Certificate #38157 API SI- Source Inspector - Certificate #52837 API 580 – Risk Based Inspection - Certificate #50553 Certified Welding Inspector ( AWS) Certificate #00071941 CSWIP 3.1 Certificate #58489 ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835 RT 2 - Certified Site Incharge (BARC, India) ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835 Level 3 as per EN 473 (UT, MT, PT, VT) ATTEND THIS INTENSIVE COURSE TO MASTER: Introduction to the basic concept of Risk-Based Inspection and the basis for the API 580 RBI program and methodology. Understand the purpose, scope, and examination of the critical steps in the RBI process. Overview of deterioration mechanisms and failure modes affecting the plant equipment. Introduction to the risk-based inspection priority matrix and the means to utilize its results in determining inspection priorities. Introduction to the ISO risk plot and its use, especially in combination with the risk-based inspections priority matrix. Discussion of risk-based inspection documentation and recordkeeping needs. Understanding of the basic concepts of risk acceptance, risk assessment, risk perception, risk mitigation and managing residual risk. Limited Attendees The course has limited seats to ensure maximum learning and experience for all delegates. Certificate of Attendance You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful completion of the course. This certificate is proof of your continuing professional development. PARTIAL CLIENT LIST The Middle East: Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO, Banagas, Technip (Bahrain), Equate Petrochemicals Company, Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd Europe: Rosen Europe (The Netherlands) Interactive Training You will be attending training designed to share both the latest knowledge and practical experience through interactive sessions. This will provide you with a deeper and more long-term understanding of your current issues. High Quality Course Materials Printed course manual will provide you with working materials throughout the course and will be an invaluable source of reference for you and your colleagues afterward. You can follow course progress on your laptop with soft copies provided. API 580 : Risk Based Inspection (RBI) & Base Resource Document PROGRAM OVERVIEW The course is based on API RP 580 Risk-Based Inspection and API Publication 581, Base Resource Document. The course first explains feasible means and alternatives for achieving a successful RBI program without undue complications. This course deals with RBI framework and methodology in a simple straight forward manner to establish and implement a risk-based inspection program best suited for the company objectives. Its utility is based on the premise that a few vital equipments in a process plant contribute a majority of the risk. Consequently, if these few equipments can be identified, then testing and inspection can be focused on them rather than several low-risk items. RBI helps to prioritize their equipment for inspection, optimize inspection methods and frequencies, and develop effective inspection plan commensurate with the risk contribution and equipment condition. The course is focused on methodology of actual implementation of RBI in Oil and Gas industry. It covers advanced knowledge of RBI implementation in addition to the knowledge required for passing the Certification Examination. The candidates should possess at least one certification out of API 510, API 570 or API 653 certifications. AUDIENCE PROGRAM SCHEDULE This course will specifically benefit Engineers, Supervisors, and Managers and Individuals who are responsible for 08:00 Registration (Day1) 08:10 – 11:00 Session I implementing risk- based inspection programs within their own company or plant facility such as Mechanical integrity, Equipment Reliability, and Inspection Personnel who are 11:00 – 11:15 Refreshment & Networking 11:15 – 13:00 Session II responsible for maintaining the serviceability of process plant equipment based on a cost-effective inspection program. Supported by Supported by 13:00 – 14:00 14:00 – 15:30 15:30 – 15:45 15:45 – 18:00 18:00 Networking Buffet Lunch Session III Refreshment & Networking Session IV End of Day API 580 : Risk Based Inspection (RBI) & Base Resource Document 03rd August - 07th August 2015, Kuala Lumpur, Malaysia AGENDA OULTINE MODULE – 1 MODULE -5 Introduction Inspection Effectiveness What is RBI? Optimizing Inspection Methods And Frequencies Scope of RBI Risk Mitigation and Follow-Up Purpose & Utility of RBI Re-Assessment and Updating RBI Common Definition RBI Implementation of RBI in Oil And Gas Industry Definition of Risk Final Quiz Relative Risk V/S Absolute Risk Feedback and Concluding Session Relationship between Inspection & Risk Types Of RBI Assessments Qualitative, Quantitative and Semi-Quantitative Approaches MODULE – 2 Planning RBI Assessment Selecting Type of RBI Assessment Identifying Deterioration Mechanisms Introduction to Qualitative Analysis Likelihood Category WHY YOU SHOULD ATTEND To ensure that all objectives of the course matches yours, all PetroSync programs are developed after intensive and extensive research within the industry PetroSync programs focus on your immediate working issues to ensure that you are able to apply and deliver immediate results in real work situations Consequence Category Step-By Step Method for Qualitative Analysis Understanding the Damage Factors Application and implementation of industry knowledge and experience are the drivers for our course design, not theoretical academic lectures Determine Likelihood Category Determine Consequence Category and Risk Category Preparation of Risk Matrix, Analysis and Conclusion MODULE - 3 PetroSync training focuses on practical interactive learning tools and techniques including case studies, group discussions, scenarios, simulations, practical exercises and knowledge assessments during the course. Invest a small amount of your time to prepare before attending the course to ensure maximum learning Introduction to Quantitative Analysis Flammable Effects Toxic Effects Business Interruption Effects PetroSync follows a rigorous selection process to ensure that all expert trainers have first-hand, up-to-date and practical knowledge and are leaders of their respective industrial discipline Estimation of Release Rate and Post Leak Response Risk Evaluation Risk-Weighted Consequences IN-HOUSE SOLUTIONS SAVE COST • IMPROVE PERFORMANCE • REDUCE RISK MODULE - 4 Introduction to Semi Quantitative Approach Likelihood Analysis Consequence Analysis PetroSync understands that in current economic climate, getting an excellent return on your training investment is critical for all our clients. This excellent training can be conducted exclusively for your organization. The training can be tailored to meet your specific needs at your preferred location and time. Risk Management Post RBI Analysis Inspection Strategies Post RBI Analysis Using RBI Findings To Evolve Inspection Strategy In Oil And Gas Industry We will meet you anywhere around the globe. If you like to know more about this excellent program, please contact us on +65 6415 4500 or email [email protected] API 580 : Risk Based Inspection (RBI) & Base Resource Document 03rd August - 07th August 2015, Kuala Lumpur, Malaysia INSTRUCTOR Uday B. Kale (M. Eng. Mechanical) Technical Director KUB Quality Services SUMMARY OF PROFESSIONAL ACHIEVEMENT API 510 – Authorized Pressure Vessel Inspector – Certificate #26785 API 653 – Authorized Above storage Tank Inspector-Certificate #27926 API 570 - Authorized Piping Inspector - Certificate #38157 API SI- Source Inspector - Certificate #52837 API 580 – Risk Based Inspection - Certificate #50553 Certified Welding Inspector ( AWS) Certificate #00071941 CSWIP 3.1 Certificate #58489 ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835 RT 2 - Certified Site Incharge (BARC, India) ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835 Level 3 as per EN 473 (UT, MT, PT, VT) PARTIAL CLIENT /PROJECT LIST Qatar Petroleum BP - GUPCO (Egypt) Oil India Limited ADCO (Abu Dhabi) ADGAS (Abu Dhabi) ADMA (Abu Dhabi) GASCO (Abu Dhabi) QAFAC Rosen Europe (The Netherlands) Banagas (Bahrain) TATA (India) Uday B. Kale is an API570 authorized piping inspector. Currently Al Jubail Fertilizer Company he is the technical director of M/s KUB Quality Services. He has involved in inspection, welding and NDT projects in the Middle East, Africa and India for over 15 years on offshore production platform and petrochemical refineries. Technip (Bahrain) Mr. Uday is very well-versed in international Codes and Standards. He performed and led the shutdown teams in performing NDE, internal and external inspection of equipments in central processing plant, ammonia plant, FCCU, SRU, SWS and amine treating units for Code stamp facilities of ADCO, Qatar Petroleum, Oil India, QAFAC, Banagas, Al Jubail Fertilizer Company. He was the appointed plant inspector for BP (GUPCO) in asset integrity management, who took charge of 9 offshore production complex, 75 Satellites and Onshore process units involving Close Visual Inspection of piping, equipments, NDT co-ordination, Baseline and Corrosion Monitoring. Furthermore, as an Inspector in GASCO OAG pipeline project, he conducted and witnessed Ultrasonic Examination of first 50 production weld joints of pipeline done by PWT (Pipe Welding Technology, GMAW). Equate Petrochemicals (Kuwait) TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Inspection and Test Nigeria Ltd Dacon Inspection Ltd HBJ pipeline up-gradation projects With his extensive involvement in various projects, Mr. Uday is also an enthusiastic and knowledgeable mentor, who has been a faculty in training, examination, qualification and certification of API 510 & 570, ASME B31.3, API653, welding and NDT in the Middle East, Africa and Asia. He is a charted engineer with a Masters in Mechanical Engineering. INVESTMENT PACKAGES Investment Package PROGRAMME CONSULTANT Contact Email Phone Fax API 580/581 5 Days Deadline Standard Price 31st July 2015 SGD$ 3,195 Early Bird Offer 03rd July 2015 SGD $ 2,995 31st July 2015 10% discounts for group of 3 registering from the same organization at the same time Team Discount ( for 3 or more delegates) TERMS AND CONDITIONS Group discount is based on standard price * To enjoy the offer, full payment must be made before the deadline. * For 5 or more delegates, please inquire for more attractive package. * Prices include lunches, refreshments and training materials. Discounts cannot be combined with other promotional offers. * Important: Please note that registration without payment will incur a SGD 200 administration fee. Email: Job Title: Department: Please note that trainers and topics were confirmed at the time of publishing; however, PetroSync may necessitate substitutions, alterations or cancellations of the trainers or topics. 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