CORRIGENDUM RFQ. SL NO DATED 10-04-2015 CLARIFICATIONS TOWARDS RFQ CLAUSES -RFQ PX194L010, DT 25.03.2015-DUCTABLE A/C SYSTEM RFQ CLAUSE CLARIFICATION SECTION - A Scope of work (As per scheduled at Section B) Supply of 44 TR 1 U Split A/C Systems. Scope of work (As per scheduled at Section B) Supply of 44 TR 1 U Split A/C Systems. 2 Supply of 99 TR 1 U split A/C systems. Supply of 77 TR 1 U split A/C systems. (Execution of 77TR only after the site readiness) 1 2 3 Supply of 99 TR 1 U split A/C systems. Supply of 77 TR 1 U split A/C systems. (Execution of 77TR only after the site readiness). The capacities of the A/C systems are as per design proposed by vendor/supplier. SECTION-B Each unit of specified capacity shall be High Sensi/Tropico type having high flow and high static and shall be fitted with multiple scroll compressors (as per OEM standard), air cooled condenser, evaporator, expansion/metering device, AC drive, Prefilters (washable, made of synthetic media as per OEM standard), interconnecting copper piping, power and control cabling, programmable micro processor controller with inbuilt safety features like LP &HP cutouts, oil safety, single phase preventer etc., for automatic control and safe operation of the system. The units shall be provided with charging valves, full charge of refrigerant (R410/R22/R134a) & oil and necessary insulation work etc. for their efficient functioning of the units at ITI Limited, Kanjikode west, Palakkad. The condenser and evaporator coils shall be made of copper tubes The supplier shall provide ceiling suspended ducting and thermal insulation ceiling below truss of the roof at 5.5 metre height in the existing Battery plant hanger (proposed for component screening project) area. Supplier/vendor shall provide supply, installation, testing and commissioning of Packaged and Ductable split air-conditioning system of total capacity of 99 TR including suitable ducting in Phase-II building. Each unit of specified capacity shall be High Sensi/Tropico type having high flow and high static and shall be fitted with multiple scroll compressors (as per OEM standard), air cooled condenser, evaporator, expansion/metering device, AC drive, Prefilters (washable, made of synthetic media as per OEM standard), inter-connecting copper piping, power and control cabling, programmable micro processor controller with inbuilt safety features like LP &HP cutouts, oil safety, single phase preventer etc., for automatic control and safe operation of the system. The units shall be provided with charging valves, full charge of refrigerant (Eco Friendly Green refrigerant only) & oil and necessary insulation work etc. for their efficient functioning of the units at ITI Limited, Kanjikode west, Palakkad. The condenser and evaporator coils shall be made of copper tubes The supplier shall provide ceiling suspended ducting and thermal insulation ceiling (ISOWALL) below truss of the roof at 5.5 metre height (or as per design proposed by vendor/supplier) in the existing Battery plant hanger (proposed for component screening project) area. Also provide exhaust fans for proper ventilation of dead layers of air above ISOWALL (between isowall and top roof). Supplier/vendor shall provide supply, installation, testing and commissioning of Packaged and Ductable split air-conditioning system of total capacity of 99 TR including suitable ducting / connect to existing ducting with control dampers at both existing AHU delivery and the new system in Phase-II building. 5 6 9 10 11 III IV The machine load in the existing Battery plant hanger (proposed for component screening project) area shall be maximum 50 W, 30 occupants and 400 lumens lighting intensity. The thermal ceiling in the existing Battery plant hanger (proposed for component screening project) area shall be 50mm INSU b ing in the frames at a height of 5.5 metre below the truss work Supplier/vendor shall provide supply, installation, testing and commissioning of Packaged and Ductable split air-conditioning system of total capacity of 44TR in R&D building 2nd floor. The indoor unit shall be connected to the existing main duct of the ex sting air-conditioning system through a manually operated damper. Also to be provided an additional manually operated damper at existing main duct after the air delivery of existing AHU. The initial start up time of the air-conditioning system shall be maximum 6 hours. The system will maintain the environment condition 20 degree C, 50% relative humidity within the 6 hours of continuous working after an initial start up. The system shall be programmable for starting time, stopping time and other environment conditions. The system shall work automatically without an operator involvement. The supplier / vendor shall visit the site for taking measurements and different site conditions before designing the air-conditioning systems. The complete design of the system including technical wing of the site with ducting, indoor unit, outdoor unit and other details shall be furnished with technical bid. Insulation Insulation on refrigerant and drain pipes shall be closed cell elastomeric Nitrile Rubber, pipe sections of adequate thickness as per OEM’s specifications/ recommendations. Acoustic Insulation The portion of supply air duct at the discharge of unit shall be acoustically treated with 9mm one side open cell nitrile rubber insulation. This shall be securely fixed to avoid dislocation of the insulation. The machine load in the existing Battery plant hanger (proposed for component screening project) area shall be maximum 50 KW, 30 occupants and 400 lumens lighting intensity. The thermal ceiling in the exist ing Battery plant hanger (proposed for component screening project) area shall be 50mm INSU board ceiling in the frames at a height of 5.5 metre below the truss work or the thermal ceiling shall be as per design. Supplier/vendor shall provide supply, installation, testing and commissioning of Packaged and Ductable split air-conditioning system of total capacity of 44TR (Capacity as per design) in R&D building 2nd floor. The indoor unit shall be connected to the existing main duct of the existing air-conditioning system through a manually operated damper. Also to be provided an additional manually operated damper at existing main duct after the air delivery of existing AHU. The initial start up time of the air-conditioning system shall be maximum 6 hours. The system will maintain the environment condition 20 degree C, 55% relative humidity within the 6 hours of continuous working after an initial start up. The system shall be programmable for starting time, stopping time and other environment conditions. The system shall work automatically without an operator involvement. The supplier / vendor shall visit the site for taking measurements and different site conditions before designing the air-conditioning systems. The complete design of the system including technical drawing of the site with ducting, indoor unit, outdoor unit and other details shall be furnished with technical bid. Insulation Insulation on refrigerant and drain pipes shall be closed cell elastomeric Nitrile Rubber CLASS O, pipe sections of adequate thickness as per OEM’s specifications/ recommendations. Acoustic Insulation The portion of supply air duct at the discharge of unit shall be acoustically treated with 9mm one side open cell nitrile rubber insulation CLASS O. This shall be securely fixed to avoid dislocation of the insulation. V XIII Refrigerant Plumbing Refrigerant piping, fitting shall be copper hard drawn and shall be of appropriate size for safe and trouble free operation & maintenance as per manufacturer’s standards to ensure circulation of adequate refrigerant at all loads. Charging valves to be provided for ease of maintenance/gas charging. The entire piping from indoor to outdoor units shall be properly supported and laid in GI/Aluminium trays. The piping shall be tested for leakages before charging with refrigerant. General Conditions The supplier shall provide suitable rooms for outdoor unit at inside/outside the building to be proposed for air-conditioning works. The room shall be provided enough space to facilitate repair / maintenance. Refrigerant Plumbing Refrigerant piping , fitting shall be copper hard drawn and shall be of appropriate size for safe and trouble free operation & maintenance as per manufacturer’s standards to ensure circulation of adequate refrigerant at all loads. Charging valves to be provided for ease of maintenance /gas charging. The entire piping from indoor to outdoor units shall be 18 gauge copper piping, properly supported and laid in GI/Aluminium trays. The piping shall be tested for leakages before charging with refrigerant. General Conditions The supplier shall provide suitable rooms for outdoor unit at outside the building to be proposed for air-conditioning works. The room to be constructed by brick walls with RCC top and proper foundation. The walls and roof of the rooms shall be insulated by 50mm thick glass wool. Also the room shall be provided enough space to facilitate repair/maintenance work. The ducting of Air Conditioning work shall be made of GI sheet of branded make like TATA/ JINDAL etc . The supplier/vendor shall provide fire dampers at air delivery of each systems. Also provide test certificates of the fire dampers. SECTION- E PRICE BID FORMAT 1 Supply of 44 TR AC SYSTEM(as per BOM for AC work in CSC Area ) placed in Annexure-I 2 Supply of 99 TR AC SYSTEM (as per BOM for AC work in Phase II hanger) placed in Annexure-I 3 Supply of 77 TR AC SYSTEM(as per BOM for A/C work in Component Screening Project) placed at Annexure - II 4 5 6 Installation and Commissioning of 44 TR AC SYSTEM as per BOM for AC work in CSC Area Installation and Commissioning of 99 TR AC SYSTEM(as per BOM for AC work in Phase-II Hanger Installation and Commissioning of 77 TR AC SYSTEM(as per BOM for AC work in Component Screening Project Supply of 44 TR ( capacity as per design) AC SYSTEM(as per BOM for AC work in CSC Area ) placed in Annexure-I Supply of 99 TR(capacity as per design) AC SYSTEM (as per BOM for AC work in Phase II hanger) placed in Annexure-I Supply of 77 TR AC ( capacity as per design) SYSTEM(as per BOM for A/C work in Component Screening Project) placed at Annexure - II Installation and Commissioning of 44 TR( capacity as per design) AC SYSTEM as per BOM for AC work in CSC Area Installation and Commissioning of 99 TR( capacity as per design) AC SYSTEM(as per BOM for AC work in Phase-II Hanger Installation and Commissioning of 77 TR( capacity as per design) AC SYSTEM(as per BOM for AC work in Component Screening Project 2 6 7 2 6 14 BOM for A/c Work in CSC and Phase II hanger Supply and installation of copper refrigerant piping with Supply and installation of copper refrigerant supports, elbows , coupling and paints as per industrial colour piping 18 gauge with supports, elbows , coupling and paints coding as per industrial colour coding a.22TR Packaged Unit (double compressor) a.22TR Packaged Unit (double compressor) b.11TR packaged unit (Single compressor) b.11TR packaged unit (Single compressor) Air Distribution Air Distribution System: System: Supply fabrication , installation and testing of GSS metal duct (site Supply fabrication , installation and testing of GI metal duct branded fabricated) in accordance with approved drawings and as required make like TATA/JINDAL,etc (site fabricated) in accordance with by specifications approved drawings and as required by specifications a.24 Gauge a.24 Gauge b.22 Gauge b.22 Gauge c.20 Gauge c.20 Gauge Insulation for duct: Insulation for duct: a. Supply installing and testing of acoustic insulation of ducts with 9 a. Supply installing and testing of acoustic insulation of ducts with 9 mm mm one side open cell nitrile rubber insulation. one side open cell nitrile rubber CLASS O insulation. BOM for A/c Work in Component Screening project Supply and installation of copper refrigerant piping with supports, Supply and installation of copper refrigerant piping 18 gauge with elbows , coupling and paints as per industrial colour coding. supports, elbows , coupling and paints as per industrial colour coding. a.22TR Packaged Unit a.22TR Packaged Unit ( double compressor) ( double compressor) b.11TR Packaged unit b.11TR Packaged unit (Single compressor) (Single compressor) Supply installing and testing of acoustic insulation of ducts with 9 Supply installing and testing of acoustic insulation of ducts with 9 mm one mm one side open cell nitrile rubber insulation side open cell nitrile rubber CLASS O insulation Supply required materials, fabrication and commissioning of Supply required materials for thermal ceiling (ISOWALL), fabrication thermal ceiling in the area (above false ceiling) and commissioning of thermal ceiling (ISOWALL) in the area (above false ceiling) ITI LIMITED :: KANJIKODE WEST :: PALAKKAD 678 623 : INDIA Phone: +91 491 2566180; Fax: +91 491 2566009 Enquiry ref: P X194L010 Date: 25.03.2015 Sir, Sub: Request For Quotation – DUCTABLE A/C SYSTEM ITI Limited, Palakkad, inviting competitive quotation on a Two Bid System, from experienced / reputed companies for the Design, Supply, Installation, Testing a nd Commissioning of Packaged and Ductable Split Air-Conditioning system of 44 TR, 99 TR & 77 TR Capacities respectively in Phased manner as per the specifications, terms & conditions specified in this RFQ. The RFQ document consists of: 1. 2. 3. 4. 5. 6. This Covering Letter Section - A – General Terms & Conditions Section - B – Specification & Requirement Section - C – Questionnaire / Compliance / Eligib ility – Evaluation Format Section - D – Performance Bank Guarantee Format Section - E – Price Bid Format . Time Schedule 1. RFQ Release date 2. Last date for site visit 3. Reply to clarification 4. Last date for submission of quotation 5. Tender opening (Eligibility bid) : 25.03.201 5 : 04-04.2015 : 10.04 .2015 : 17.04 .2015 at 12.30 hrs : 17.04 .2015 at 14.30 hrs Please submit your quotation before the due date and time. Note: PLEASE SEND YOUR QUOTE IN A SEALED ENVELOPE INDICATING THE PURCHASE ENQUIREY REFERENCE AND DUE DATE ON THE TOP OF THE ENVELOPE . For all terms and conditions please visit our web site https://itipalakkad.in./public/tenderterms.htm Thanking you Yours faithfully For ITI Limited Deputy General Manager-MM & IT ITI Limited Kanjikode West, Palakkad 678 623, Kerala, India 1 of 24 SECTION A GENERAL TERMS & CONDITIONS 1. Definitions 1.1. “The Purchaser” means ITI Limited, Kanjikode West, Pal ad, Kerala, India (hereafter referred to as ITI). 1.2. “The Bidder” means the individual or the firm who participates in the tender and submits the bid. 1.3. “The Supplier” means the individual or the firm who is the successful bidder supplying and commissioning of the tendered items / service. 1.4. “Letter of Intent” means a letter issued by the Purchaser indicating his intention to place Purchase Order on the successful bidder. 1.5. “The Purchase Order” means the order placed by the Pur haser on the Supplier for the supply and commissioning and fulfilling other conditions as required in the tender for the specific items / service required by the Purchaser. This shall be deemed as “Co act”. 1.6. “The commissioning” means the acceptance of the systems by the Purchaser in writing. 2. Scope of work (As per scheduled at Section B) 2.1 Supply of 44 TR Split A/C Systems - 1 U. 2.2 Supply of 99 TR Split A/C Systems - 1 U. 2.3. Supply of 77 TR Split A/C Systems - 1 U. (Execution of 77TR only after the site readiness) 3. Earnest Money Deposit (EMD) 3.1 The bidder shall submit a Demand Draft for an amount of Rs . 1,8 0,000 ( Rupees One Lac eighty thousand only) drawn in favour of ITI Limited, payable at Palakkad, from any Nationalized / Scheduled Bank towards Earnest Money Deposit. 4. Submission of Bid Documents 4.1 The bid will be processed on a TWO BID SYSTEM. 4.2 The bidder shall submit the following documents along with the bid. The documents shall be submitted in two sealed covers superscribing RFQ re erence and due date and separately marked as following: (a) Eligibility and Techno-commercial Bid (b) Price Bid The cover marked Eligibility and Techno Commercial Bid shall have the following documents: i. The duly filled questionnaire/ eligibility/ evaluation format (Annexure – C ) ii. Earnest Money Deposit as per Clause 3, Section A. iii. Clause-wise compliance to General Terms and Conditions (Section A), Technical Specifications / Requirements and Conditions (Section B), the technical clarifications issued by the Purchaser after the release of the tender, if any. iv. Design / Drawing of the three A/C Systems The cover mar ked The Price Bid shall have the following documents: (i) Schedule of requirements with the price as per the format at Annexure- E. 2 of 24 Both the sealed bids (Eligibility and Techno-commercial Bid and Price bid) shall be submitted in an outer cover and sealed. The outer cover shall bear the details of RFQ ref. and due date. 4.3 The bidder is expected to examine all requirements, terms and conditions of the tender. Failure to furnish required information in every aspect or non-submission of necessary proof and relevant document or non-submission of EMD may lead to rejection of the bid. 4.4 The bid documents shall be addressed and submitted to e following address: Deputy General Manager (MM&IT) ITI Limited Kanjikode West Palakkad, Kerala, India - PIN 678 623 Phone: +91 491 2566180, FAX: +91 491 2566009 E-mail: [email protected], 4.5 The Purchaser assumes no responsibility of bids delivered to any other address other than that mentioned above at clause 4.4 above. It will be the bidder’s responsibility to ensure that the bids are submitted at the correct delivery address and before the bid closing time. 5 .00 Clarification on Bid Documents and Site visit 5.01 A prospective bidder, requiring any site visit or clarification on the Bid Documents shall notify the Purchaser in writing or by e-mail at the Purchaser’s mailing address indicated in the invitation of Bid on or before the stipulated date. The site visit will be permitted only on working days between 10 am to 4 pm. Site visit will not be permitted after the stipulated date. The purchaser will respond in writing to any request for the clarification of the Bid Documents received within the schedule. Copies of the query (without identifying the source) and clarifications by the Purc er will be sent to all the prospective bidders who have asked for the clarifications. Clarifications shall be made available as a corrigendum in the Purchaser’s web site (itiltd-india.com) and National Portal (tenders.gov.in) also. 5.02 Any clarification issued by the Purchaser in response to queries raised by prospective bidders shall form an integral part of bid documents and it may amount to an amendment of relevant clauses of the bid documents. 5.03 Notwithstanding the above, prior to the date of submission of the bids, the Purchaser may, for any reason, modify the tender documents. These ame ments shall be put on the Purchaser’s web site and National Portal also. In order to afford prospective bidders a reasonable time to prepare the bid, the Purchaser may, at its discretion, extend the date for bid submission. Prospective bidders are therefore equested to check the Purchaser’s website prior to submission of the bids. 6.00 Discharge of Earnest Money Deposit 6.01 The EMD of bidders those who are not qualified after e aluating the eligibility criteria in the techno-commercial and eligibility bid will be returned as ear s possible within 30 days from the date of bid opening. 6.02 The EMD of successful bidder shall be discharged withi 30 days after the bidder’s acceptance of Purchase Order and submission of Performance Bank Gu antee. 6.03 The EMD of all other unsuccessful bidders shall be discharged within 60 days from the date of price bid opening. 3 of 24 6.04 The EMD will be forfeited if the bidder withdraws the d during the validity of the bid, or, in the case of a successful bidder, the bidder fails to accept the Purchase order or fails to submit the Performance Bank Guarantee. 7.00 Bid Submission and Period of Validity of Bids 7.01 The bids shall be submitted before 12.30 Hrs on due date. If this day is declared as holiday on account of any reason, the bid submission period is extended up to 12.30 Hrs on the next working day of the Purchaser. 7.02 Bids shall remain valid for 120 days from the due date for submission of bids. 8 .00 Bid Prices 8.01 The price bid format is given in Annexure E. The r shall be in Indian Rupees. Terms of price shall be ‘Delivery at the Purchaser’s location’ (at Kanjikode West, Palakkad, in Kerala State, India). 9.00 Bid opening and Evaluation 9.01 The bids will be opened on the due date at 14:30 hours. The Purchaser shall open the bids in the presence of the bidders or their authorized representatives who chose to attend the tender opening. If the day of the bid opening is declared as holiday on account of any reason, the bid opening will be fixed at 14:30 Hrs on e next working day. 9.0 2 On the day of the bid opening as specified at clause 9.1, the covers containing Eligibility and Techno-commercial bids only will be opened. The Purchaser will evaluate the technical bids of those who have been found eligible. The Price bids shall be opened only of those qualified after technical evaluation. Price bid opening date will be informed to the qualified bidders separately by the Purchaser. 10.00 Placement of Purchase Order (PO) Order will be placed only on technically qualified L1 bidder. 11.00 Performance Bank Guarantee (PBG) 11.01 On receipt of the Purchase Order, the Supplier shall submit a Performance Bank Guarantee for an amount of 10% of the P.O. value, valid for 30 months from the date of P.O., drawn from any Nationalized / Scheduled Bank. 11.02 The proceeds of the performance bank guarantee shall be payable to the Purchaser as compensation for any loss resulting from the Supplier’s failure to complete his obligations under the contract. 11.03 The Performance Bank Guarantee shall issued by Nationalized/ Scheduled Bank and in the form provided in this Bid Document (Annexure – D). 11.04 The P BG will be discharged by the Purchaser after completion of the Supplier’s performance obligations including warranty obligations under the contract. 12.00 Delivery and Commissioning 12.01 The items as per the Purchase Order shall be delivered and unloaded at the Purchaser’s location (at Kanjikode West, Palakkad, Kerala, India), wit in 8 to 10 weeks from the date of P.O. 12.02 The installation and commissioning of the Ductable Split A/C shall be completed within 10 to 16 weeks from the date of P.O. in a phased manner. 4 of 24 12.03 Delay by the Supplier in the performance of its delivery or ing obligations shall render the Supplier liable to any or all of the ollowing sanctions: forfeiture of EMD, imposition of liquidated damages and /or termination of the contract for default. In the case of liquidated damages, the penalty shall be as per the details given in clause on liquidated damages at 14 below. 13.00 Payment Terms 13.01 The payment for the supply of goods shall be made as p r the terms and conditions given below: 13.1.1 70% payment 30 days credits from the date of Delivery subject to acceptance.. 13.1.2 20% payment by immediately after commissioning and acceptance 13.1.3 Balance 10% after 3 months from the date of commissioning & acc ptance. 13.02 The following documents shall be submitted to enab e the first installment of 70% payment 13.2.1 Invoice & Packing list 13.2.2 Delivery Note 13.03 The payment for the Installation and Commission ng shall be made as per the terms & conditions given below. 13.03.1 90% payment 30days after the completion of Installation & Commissioning 13.03.2 10% payment 90 days from the date of completion of Installation & commissioning. 13.04 The 2nd and 3rd installment of payment will be released as per clauses 13.1.2 and 13.1.3 above on submission of commissioning certificate from the Ordering Authority of the Purchaser. 14.00 Liquidated Damages Should the Supplier fails to deliver the system as per the delivery schedule or any extension thereof, the Purchaser shall be entitled to ecover from the Supplier a penalty equivalent to 0.5 % of the value of the Purchase Order of the full system per week for the first four weeks or part thereof and 0.7% per week there after for such delay or part thereof or cancel the purchase order and purchase elsewhere at e risk of the Supplier. 15.00 Language The language used in all communication, bid documents, technical manuals, commercial papers etc. shall be English only. 16.00 Force Majeure If, at any time, during the continuance of this contract till the date of commissioning, the performance in whole or in part by either party of obligation under this contract is prevented or delayed by reasons of any war or hostility, acts of the public enemy, civil commotion, sabotage, fires, floods, explosions, epidemics, quarantine restrictions, strikes, lockouts or act of God (hereinafter referred to as events) provided notice of happenings of any such eventuality is given by either party to the other within 21 days from the date of occurrence thereof, neither party shall by reason of s ent be entitled to terminate this contract nor shall either party have any claim for damages against other in respect of such non-performance or delay in performance, and deliveries under he contract shall be resumed as soon as practicable after such an event come to an end or cease to exist, and the decision of the Purchaser as to whether the deliveries have been so resumed or not shall be final and conclusive. Further that if the performan e in whole or part of any obligation under this contract is prevented or delayed by reasons of any such event for a period exceeding 60 days, either party may, at its option, te minate the contract, without any obligations. 5 of 24 Force Majeure clause shall be applicable during the tenure of Warranty and Annual Maintenance Contract and the decisions during this period shall be based on mutual agreements. 17.00 Arbitration 17.01 All disputes for differences of any kind, whatsoever, arising out of or in co nection with this contract or in discharge of any obligation arising out of this contract, the parties to this contract shall endeavor to settle such disputes and or difference amicably. If both the parties fail to reach such amicable settlement, either arty may, within 30 days of such failure, give a written notice to the other party clea ly setting out there in the specific dispute and or differences, which require to be arbitrated upon. Such disputes and / or differences shall be referred to a sole arbitrator mut ally agreed upon. In the absence of consensus about the single arbitrator, the dispute may be referred to joint arbitrator, one to be nominated by each party and the said arbitrators shall nominate a presiding arbitrator, before commencing the arbitrator proceedings. 17.02 Arbitration proceedings shall be held at Palakkad, in erala State, India. The arbitration shall be covered by the provision of the A bitration and Conciliation Act, 1996 or any statutory modifications or re-enactment thereof and rules framed there under from time to time. 6 of 24 Section - B 1.Each unit of specified capacity shall be High Sensi/Tropico type having high flow and high static and shall be fitted with multiple scroll compressors (as per OEM standard), air cooled condenser, evaporator, expansion/metering device, AC drive, Prefilters (washable, made of synthetic media as per OEM standard), inter- connecting copper piping, power and control cabling, programmable micro processor ba d controller with inbuilt safety features like LP &HP cutouts, oil safety, single phase preventer etc., for automatic control and safe operation of the system. The units shall be provided with charging valves, full charge of refrigerant (R410/R22/R134a) & oil and necessary insulation work etc. for their efficient functioning of the units at ITI Limited, Kanjikode west, Palakkad . The condenser and evaporator coils shall be made of copper tubes. 2. The supplier shall provide ceiling suspended ducting and thermal insulation ceiling below truss of the roof at 5.5 metre height in the existing Battery plant hanger (proposed for component reening project) area. 3. Supplier/vendor shall provide supply, installation, testing and commissioning of Packaged and Ductable split air-conditioning system of total capacity of 99 TR including suitable ducting in Phase-II building. 4.The overall dimension of the exist ing Battery plant nger (proposed for component screening project) area to be air-conditioned is 36 metre long and 18 metre wide 5.5 metre height at truss of the roof. The hanger roof is made of aluminium sheet with slanting towards width wise. The height at centre from floor is 8.66 metre; height of roof at wall is 5.5 metre. 5. The machine load in the existing Battery plant hanger (proposed for component screening project) area shall be maximum 50 W, 30 occupants and 400 lumens lighting intensity. 7 of 24 6. The thermal ceiling in the exist ing Battery plant hanger (proposed for component screening project) area shall be 50mm INSU b ing in the frames at a height of 5.5 metre below the truss work. ITI LTD will be providing the particle board ceiling at a height of 4 metre. 7. The supplier shall provide heater banks with necessary capacity with humidistat at 3 stages. The heaters are arranged so that the first heater start at pre set humidity say 55 % RH, the second heater also start at pre set humidity say 58% and the third one start at 60% RH . 8. The supplier / vendor shall visit the site for taki g measurements and different site conditions before designin g the air-conditioning systems. 9. Supplier/vendor shall provide supply, installation, testing and commissioning of Packaged and Ductable split air-conditioning system of total capacity of 44TR in R&D building 2 nd floor. The indoor unit shall be connected to the existing main duct of the ex sting airconditioning system through a manually operator damper. Also to be provided an additional manually operated damper at existing main duct after the air delivery of existing AHU. 10. The initial start up time of the air-conditioning system shall be maximum 6 hours. The system will maintain the environment condition 20 degree C, 50% relative humidity within the 6 hours of continuous working after an initial start up. The system shall be programmable for starting t ime, stopping t ime and other environment conditions. The system shall work automatically withou an operator invol vement. 11. The supplier / vendor shall visit the site for taking measurements and different site conditions before design ing the air-conditioning systems. The complete design of the system including technical wing of the site with ducting, indoor unit, outdoor unit and other details shall be furnished with technical bid. 12. Supplier/vendor shall provide detailed drawing of g, electrical drawing and mechanical drawing of air-conditioning system with technical bid. 13. Provide approximate lengths of the refrigerant piping, insulation, power cables, ducting acoustic insulation, drain, etc. However final payment will be made on the unit rate basis for actual installation based on the joint measurement sheet measurement of piping will be rried out including all fittings. No separate counting of the fittings be carried out. 8 of 24 14. The isolation dampers at the discharge of each unit shall be of Aluminium heavy duty dampers (manually operated) with lockable arrangement and the canvas connections shall be rubber impregnated / coated. 15. The units shall be fitted with high efficiency (Eff-1) motors suitable for 3 phase 415 Volts, 50 Hz power supply and shall be suitable for load characteristics and the operational duty of the equipment. 16. The units shall deliver the specified capacity 20 degree Celsius, 50 % RH at 45 deg C ambient temperature. The environment condition inside the conditioned area will be 22 ± 2 deg C, and H 55 ± 5 %. III Insulation Insulation on refrigerant and drain pipes shall be closed cell elastomeric Nitrile Rubber, pipe sections of adequate thickness as per OEM’s specifications/ recommendations. IV Acoustic Insulation The portion of supply air duct at the discharge of unit shall be acoustically treated with 9mm one side open cell nitrile rubber insulation. This shall be securely fixed to avoid dislocation of the insulation. V Refrigerant Plumbing Refrigerant piping, fitting shall be copper hard drawn and shall be of appropriate size for safe and trouble free operation & maintenance as per manufacturer’s standards to ensure circulation of adequate refrigerant at all loads. Charging valves to be provided for ease of maintenance/gas charging. The entire piping from indoor to outdoor units shall be properly supported and laid in GI/Aluminium trays. The piping shall be tested for leakages before charging with refrigerant. VI Micro Processor Controller 1. The system / units shall be complete with a Programmable microprocessor based interactive control console in a locked enclosure factory mounted, pre-wired with all operating and safety controls and instruments. It will provide start, stop, safeties, interlocks, capacity control and indications for operation of the units. It should be possible to view cause of shut down and to change set points. The System / units shall have in built feature for min. 4 starts and stops automatically at preset time in a day through microprocessor controller. Safety shutdowns shall include high compressor discharge pressure, low evaporator pressure, single phasing and overload etc. 9 of 24 2. The vendor is required to provide detailed write-up (manual/drawings) of the microcontroller system. 3. All the instruments and controls connected to each unit and the microprocessor controller shall be OEM standards. Bidder to furnish details. VII Operation and Control 1. The operation of multiple compressors shall be such that each compressor can be operated independently. When the complete unit is in operation the standby Compressor will come into line automatically to maintain the required temperature. 2. The control display will indicate set values and the current values of temperature, voltage, ampere and the fault/trip signal etc. as per OEM standards. 3. In case of power failures or the supply is switched off, the Units shall restart automatically to meet the preset conditions after resumption of electric power. 4 . ITI LTD, will provide power at one point for each unit/ system (indoor and outdoor constitute one unit) where in-door/package unit is to be installed. Further distribution of power and control cables to indoor & outdoor units as well as interconnection between indoor & outdoor will be done by the vendor/contractor, including aluminium cable trays (as required), terminations (at the incoming power side and equipment side), glands, supports, earthing etc . VIII Warrantee The vendor/supplier shall submit a written warrantee for a period of two years from the date of commissioning for successful / trouble free running o f the units/ system. Any breakd own during warrantee period shall be attended by the vendor/supplier free of cost within 24 hours of information including free replacement of the parts and consumables etc. IX . OEM’s Support The vendor /supplier shall guarantee OEM support for the system installed and shall submit a letter from OEM of the equipments ensuring the after sales support along with Technical offer. X .Time Period Design, Supply, installation, testing and commissioning of the entire work shall be completed within 4 months from the date of release of Purchase Order. 10 of 24 XI . Eligibility Criteri a The party should have completed at least one project o , Installation, Testing and commissioning of Package / Ductable units of unit capacity not less than 100 TR (combined capacity) of installation (in a single project) in last one year. Necessary papers in support of the eligibility criterion to be provided along with offer. XII. Acceptance Criteri a All the Package/Ductable units will be operated and te jointly for their performance for at least one week before their final acceptance. In case any Fault / shortcoming is observed during the above testing, the me will be rectified by the party and the unit will again be tested for one week from the date of rectification. XIII. General Conditions 1) All necessary drawin gs and other details shall be prov by the vendor/supplier and the units to be adequately isolated against transmission of vibrations to the building structure. Necessary foundation bolts, nuts, levelling-screws vibration pads and stand for outdoor units, supports and supporting channels etc. wherever required, shall be provided by the supplier/vendor as per manufacturer’s drawings/recommendations. 2) All Civil works like making foundations for outdoor / indoor units, shelter for outdoor units, rooms for outdoor units, cutting of walls, making holes, making opening for taking out pipes, cables and cable trays etc. for installation of units, piping and ducting shall be covered under the scope of the vendor/supplier. 3) The package unit system (i) 77TR will be installed at the ground floor of the buildi , (ii) 99 TR will be installed at the ground floor of the building and the a/c system, (iii) 44 TR will be installed at the first floor of the building. 4) The supplier shall provide suitable rooms for outdoor unit at inside/outside the building to be proposed for air-conditioning works. The room shall be provided enough space to facilitate repair/maintenance. 5) Vendor/supplier shall supply the a/c systems with complete charge of refrigerant and oil. 11 of 24 6) Manufacturer/supplier shall guarantee availability of spare parts for at least 5 years of operation of the units. In case the system become obsolete, supplier /vendor shall intimate in advance purchase spare parts as LBO (Last Buy Order). 7) Technical leaflets and General layout of units and ducting showing its overall dimensions to be provided by manufacturer/supplier along with the technical bid. 8) Complete drawing of the unit showing schematic diagrams of refrigeration circuit, electrical & electronic circuit and operation/maintenance manual with list/details of recommended spares, service centers in India to be provided by manufacturer/supplier at the time of supply of the unit. 9) The vendor/supplier shall provide complete training for operation, maintenance and working of units to 10 -12 concerned ITI personnel free of cost. 10) Vendor/supplier to provide certificate indicating the date of manufacture of the machines and certifying that the machines being supplied are brand new and not a used / old / second hand, refurbished machines. 11) The party may visit the site before submitting the offer on any working day between 10.00 am and 04.00 pm. 12 of 24 1 SECTION - C QUESTIONNAIRE / COMPLIANCE / ELIGIBILITY – EVALUATION SHEET (To be filled by the bidder) Name and address of the Bidder : 2 Details of Earnest Money Deposit (DD no. / date / value etc.) : 3 Validity of Bid document (120 days from the due date of bid submission) : Yes / No 4 Whether Clause-wise compliance for Section A, : Section B, Clarifications given by the Purchaser, if any, enclosed to the Eligibility cum Technocommercial bid Yes / No 5WhWhether detailed design for drawing of 3 A/c : system are; enclosed Yes/No We undertake that we fulfill the Minimum Eligibility Criteria, as per Clause 3 of RFQ. We agree to abide by this bid, for the bid validity perio and it shall remain binding upon us and may be accepted at any time before the expiry of that period. Until a formal contract is prepared and executed, this bid, together with your written acceptance thereof and your notification of the award shall constitute a binding contract between us. Dated this…………………day of………………..2015. ………………………………… (Signature in the capacity of duly authorized to sign n behalf of) 13 of 24 SECTION - D PERFORMANCE BANK GUARANTEE FORMAT In consideration of ITI Limited, Kanjikode West, Pala kad, Kerala, India (herein after called as Company) we, …………………. …….………………………Bank executed this erformance Guarantee Bond as surety to the cost of ………………………………….. supplied by …………………………………… (hereinafter called as the Supplier) as r the Letter of Intent no. ……………………. dated, …………. of the Company. 1. At the instance of failure by the Supplier to perform o the satisfaction of the Company, up to…………….. or before the expiry of this guarantee, or within the reed period whichever is earlier, we……………….………..Bank hereby undertake to pay to …….. (The Purchaser’s name and address) an amount not exceeding Rs. ………………………..(10% of total purchase order value). 2. We……………………..Bank agrees to pay for the value up to a l it of Rs. …………………. and interest thereon from the date of notice ill the date of payment at ….. % per annum without any demur, merely on a demand notice from the Company stating that the Company has suffered loss due to non-performance of the equipment supplied by the Supplier. Any such demand made on the bank shall be conclusive as regards the amount due and payable by the bank under this guarantee. 3. We undertake to pay to the Company any money as demand notwithstanding any dispute or disputes raised by the Supplier in any suit or proc edings pending before any court or tribunal relating thereto our liability under this guarantee being a lute and unequivocable. The payment so made by us under this bond shall be a valid discharge of our liability for payment there under and the Supplier shall have no claim against us for making such payment. 4. We……………… Bank, further agree with the Company that the Company shall have the fullest liberty without our consent and without affect in any manner, our obligation hereunder to vary any of the terms and conditions of the said agreement or to extend time of performance by the said Supplier from time to time or to postpone for any time or from time to time any of the powers exercisable by the Company against the Supplier and to forbear or enforce of the terms and conditions relating to the said Purchase Order and we shall not be relieved from our liability by reason of any such variation or extension being granted to the said suppler or for any forbearance act or omission on the part of the Company or any indulgence by the Company to the Supplier or by any such manner or thing whatsoever, which, under the law relating to sureties would, but f r this provision, have effect of so relieving us. 5. This guarantee will not be discharged due to the change in the constitution of the Bank or the Supplier. 6. We……………Bank, further agrees that the guarantee herein contained shall remain in force 14 of 24 till…………….. We………………Bank undertake not to revoke this currency except with the previous consent of the Company by writing. arantee during its Dated the………….day………… Witnesses for Bank 1. 2. 15 of 24 SECTION- E PRICE BID FORMAT Sl. No Item / Description 1 Supply of 44 TR AC SYSTEM(as per BOM for AC work in CSC Area ) placed in Annexure-I 2 3 Unit Qty. U 1 Supply of 99 TR AC SYSTEM (as per BOM for AC work in Phase II hanger) placed in Annexure-I U 1 Supply of 77 TR AC SYSTEM(as per BOM for A/C work in Component Screening Project) placed at Annexure - II U 1 Rate Duties & Taxes Value TOTAL 4 5 6 Installation and Commissioning of 44 TR AC SYSTEM as per BOM for AC work in CSC Area Installation and Commissioning of 99 TR AC SYSTEM(as per BOM for AC work in Phase- II Hanger Installation and Commissioning of 77 TR AC SYSTEM(as per BOM for AC work in Component Screening Project U 1 U 1 U 1 TOTAL ……………………………………………….. (Authorized signatory of the bidder with date and seal) BOM for A/c Work in CSC and Phase II hanger 16 of 24 Annexure -1 A) Design, Supply, installation, testing and commissioning of Packaged and Ductable Split Air-conditioning Systems: Sl . No Description Unit Qty. Supply Unit Rate (Rs) 1 Amount (Rs) Installation, Testing and Commissioning Unit Rate (Rs) Supply of packaged Air-conditioning each complete with scroll compressor, air cooled condenser , GSS casing, filters , cooling coils, fan motors, refrigerant, controls and accessories, including MICROPROCESSOR CONTROL with indication lamps, for the operation of the system with thermostat fixed in the respective rooms to adjust the temperature according to the equipments requirements with micro-processor control panel for each machine. Installation testing and commissioning of packaged air conditioners with first charged gas, indoor and outdoor structural work. 17 of 24 Amount Rs (ii)In Phase-II Building: a.22TR Packaged Unit ( double compressor) b.11TR Packaged unit (Single compressor) nd (iii) In R&D 2 floor Building: a.22TR packaged Unit (double compressor) 2 Copper Piping for Packaged units: Supply and installation of copper refrigerant piping with supports, elbows , coupling and paints as per industrial colour coding a.22TR Packaged Unit (double compressor) b.11TR packaged unit (Single compressor) 3 4 5 Supply and installation of manually operated volume control dampers(for connecting to existing ducting and supply duct from existing AHU for A/c System in CSC area ) Supply, installation of heater banks with necessary capacity with humidistats. Electrical cabling for packaged units: Supply and 18 of 24 installation of electrical cabling a.22TR Packaged Unit ( double compressor) b.11TR Packaged unit (Single compressor) 6 Air Distribution System: Supply fabrication , installation and testing of GSS metal duct (site fabricated) in accordance with approved drawings and as required by specifications a.24 Gauge b.22 Gauge c.20 Gauge 7 Insulation for duct: a. Supply installing and testing of acoustic insulation of ducts with 9 mm one side open cell nitrile rubber insulation. 8 Grilles and Diffusers: Supply and fixing of grilles and diffusers as per specification machine made power coated and the design to be approved material – aluminium a. supply / returns air grilles 19 of 24 9 Supply , installation , testing and commissioning of GI volume control dampers 10 Supply , installation & flexible canvas connection 11 Supply , installation of 25mm PVC drain pipe 12 Wall openings and civil works (including Machine plant room) 13 Supply and Installation of normal insulation for machine plant room 14 Supply, Fabrication and installation of ducts in accordance with the approved drawings complete with all accessories like flanges, suspension rods, anchor bolts, GI bolts & nuts, etc., as required. TOTAL 20 of 24 BOM for A/c Work in Component Screening project Annexure -II A) Design, Supply, installation, testing and commissioning of Packaged and Ductable Split Air-conditioning Systems: Sl. Description Unit Qty Installation Testing and Commissio ning Supply No Unit Rate Rs 1 Amount Rs Unit Rate Rs Supply of packaged Airconditioning each complet e with scroll compressor, air cooled condenser , GSS casing, filters , cooling coils, fan motors, refrigerant controls, and accessories, including MICROPROCESSOR CONTROL with indication lamps, for the operation of the system with thermostat fixed in the respective rooms to adjust the temperature according to the equipments requirements with micro-processor control panel for each machine. Installation testing and commissionin g of packaged air conditioners with first charged gas,oil, indoor and outdoor structural work 77 TR (capacity as per design) in existing Battery plant hanger (proposed for component screening project) 21 of 24 Amount Rs 2 3 4 a.22TR Packaged Unit (double compressor) b.11TR Packaged unit (Single compressor) Copper Piping for Packaged units: Supply and installation of copper refrigerant piping with supports, elbows , coupling and paints as per industrial colour coding. a.22TR Packaged Unit ( double compressor) b.11TR Packaged unit (Single compressor) Supply and installation of heater banks with necessary capacity with humidistats. Electrical cabling for packaged units: Supply and installation of electrical cabling a.22TR Packaged Unit ( double compressor) b.11TR Packaged unit (Single compressor) 5 Electrical cabling for packaged units: Supply and installation of electrical cabling a.22TR Packaged Unit ( double compressor) b.11TR Packaged unit (Single compressor) 6 Insulation for duct: Supply installing and testing of acoustic insulation of ducts with 9 22 of 24 mm one side open cell nitrile rubber insulation. 7 8 9 10 11 12 13 Grilles and Diffusers: Supply and fixin g of grilles and diffusers as per specification machine made power coated and the design to be approved material – aluminium a. supply / returns air grilles Supply,installation, Testing and Commissioning of GI volume control dampers Supply , installation & flexible canvas connection Supply , installation of 25mm PVC drain pipe Wall openings and civil works (including Machine plant room) Supply and Installation of normal insulation for machine plant room Supply, Fabrication and installation of ducts in accordance with the approved drawin gs complete with all accessories like flanges, suspension rods, anchor bolts, GI bolts & nuts, etc., as required. 23 of 24 14 Supply required materials, fabrication and commissioning of thermal ceiling in the area (above false ceilin g) 24 of 24
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