INSTALLATION AND OPERATION MANUAL 990 Progress Blvd. New Albany, IN 47150 1-800-545-5282 (Corporate) 1-877-731-3422 (Service) www.archibaldfrozendesserts.com PN# 74287 Patents Pending Archibald Brothers International, Inc. 2003 © Page 1 of 14 Revised 5/12 Thank you for selecting the EROS® Frozen Confection system. This manual explains how to install, operate and maintain your EROS®. Installing the EROS® is straightforward and fast. Finally, the manual provides a guide to resolving problems should they occur and the corrective action for our service technicians. If you require operational or technical assistance, please contact our Customer Service toll-free line at 877-731-3422. TABLE OF CONTENTS TABLE OF CONTENTS ………………………………………. 1 PAGE EROS REFRERENCE GUIDE ……………………. WARNING LABELS ……………………………………………. EROS PARTS LIST ……………………………………………. GENERAL DESCRIPTION …………………………………… INSTALLATION ………………………………………………… ELECTRICAL REQUIREMENTS ……………………………. TEMPERATURE INDICATOR ………………………………. TEMPERING …………………………………………………….. INITIAL SET UP ……………………………………………….. LOADING THE EROS ………………………................... DISPENSING ……………………………………………………. UNLOADING THE EROS …………………………………….. NON-DISPENSING PERIODS ……………………………… CLEANING / SANITIZING ………………….................. MAINTENANCE ………………………………................... HELPFUL HINTS ……………………………………………….. QUICK CHECK TROUBLE SHOOTING ………………….. PRODUCT BROCHURE ………………………………………. Patents Pending Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg 2 3 4 5 6 7 7 7 8 9 9-10 11 11 12 12 13 14 15 16 Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 This page was left blank intentionally ONE PAGE INSTRUCTIONAL IS INSERTED ON THIS PAGE Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 WARNING LABELS The warning labels shown below indicate areas on the unit where you are in personal danger. Accessing these areas should be done by a qualified, professional service technician only. Review the table below and become familiar with the locations of the labels along with the personal danger associated with exposure to this area. LABEL “DANGER” -ELECTRIC SHOCKDISCONNECT ALL POWER BEFORE SERVICING MAY HAVE MORE THAN ONE DISCONNECT SWITCH LOCATION DANGER In Front of Compressor Base beside block areas may cause electrical shock. With power provided to unit accessing labeled 75908 Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 GENERAL DESCRIPTION The EROS® dispenses frozen confections from a prepackaged bag. The product is delivered and stored at a temperature of 0°F/-18°C or below. Prior to inserting the bag into the EROS® the bag must be placed into the tempering cabinet for 24 to 36 hours. Temper to a temperature of 17 to 19°F. The frozen confection may be dispensed at a temperature below 17°F/-9°C. However, the piston actuator may overload if the temperature of the frozen confection is below 16°F/9°C. The bag is placed in the EROS® refrigerated cylinder and dispensed by means of a piston compressing the bag forcing the frozen confection out the nozzle. At no time does the product come in contact with the EROS®, eliminating the need to break down and sanitize the EROS®. When not dispensing, the EROS® maintains the temperature of the product at 17-19°F with the drip cap on. The displayed cylinder temperature shown on the lower right side of the front panel should display a range of 17-19°F. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 INSTALLATION OF THE EROS® TEMPERATURE INDICATOR The dispenser is designed to be placed on a countertop allowing a minimum of 4” clearance above the counter. Unrestricted airflow is required for adequate refrigeration cooling. Air enters through the bottom of the dispenser through a disposable air filter and through the vents on the back of the EROS®. The dispenser is designed to operate in ambient conditions of 65°F/18°C to 90°F/32°C. DO NOT install the EROS® next to any heat-producing equipment, such as a deep fat fryer, or oven. The indicator has two functions. When the dispenser’s electrical plug is plugged into the receptacle the refrigeration system will immediately start. The temperature indicator will light up indicating the unit has electrical power to it. The display records the cylinder wall temperature. The temperature will be set to replicate ideal temperature for the product or products being served. Level the adjustable legs to position the unit to slope down approximately 1/8” in the front. Place the drain pan with splash grill under the door dispense port. Note: Do not operate the dispenser without legs. The legs provide the minimum clearance required (on the bottom) for adequate air flow. ON/OFF KEY SWITCH The EROS® features an ON/OFF Key Switch which that turns power on/off to the unit for easy defrosting. ELECTRICAL REQUIREMENTS The electrical power supplied to the EROS® must conform to the information printed on the serial plate. The EROS® dispenser operates at 110-115 volts, drawing a continuous 5 amps as the compressor is always operating. Note: The voltage at the dispenser must be within + or – 10% of the rated serial plate voltage to eliminate any potential impact on the operation of the EROS®. If your power supply fluctuates more than 10%, we recommend you incorporate a surge protection device into your electrical supply. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 TEMPERING 1) EROS® Frozen Confections are to be served to the customer at 17-19°F. This requires tempering the product from its frozen storage temperature of 0 degrees Fahrenheit to the target 17-19°F serving temperature. 2) Stack up to four EROS® containers into the Tempering Freezer. To ensure the highest quality product, leave the bagged product in their containers until you are ready to load it into the EROS. 3) Confirm the product is below the freeze line. 4) The tempering time for the two layers will be 24 hours, but could be longer if the product is below 0° when placed into the tempering freezer 5) The Tempering Freezer need to be set at the same temperature as the EROS machine. Placing a thermometer in the tempering freezer is highly recommended. 6) Freezer settings may vary on dial setting. The best method is to confirm actual temperature inside of tempering cabinet with a freezer thermometer (17-19°F serving temperature). Note: Product should remain in a tempered condition for no more than three weeks (21 days) to ensure your customer receives the best quality product. The Freezer has a temperature variance of between 12 – 20 degrees. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 INITIAL SET UP 1) Plug in the EROS®, and verify that the red temperature display LED is on. 2) Open the door and insert the Chill Ring with the flat side facing you (out) and the arrow @ the 12:00 position. 3) Close the door and snap the blue drip cap over the dispense nozzle port. 4) Allow 40 minutes for the EROS® to reach its target holding temperature. An additional 40 min. is required with each temperature adjustment LOADING THE EROS® Note: When loading a new bag of Ice Cream make sure it has been tempered in the tempering freezer a minimum of 24 hours. Before loading the bag into the EROS we recommend massaging the bag to assure easy insertion and dispensing. 1) To massage: place the bag on a clean counter with the nozzle up OPENING THE EROS® DOOR 1) To open the EROS® door, pull the black knob (retaining pin) which is which is located on the right side of the faceplate. 2) Now, while still pulling the black knob (retaining pin), pull open the silver door latch. 2) Remove the seal and massage bag to eliminate air remaining in the bag. Consistency should be that of pizza dough. 3) When done, form the bag into the shape of a ball with the nozzle pointing to you. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 4) To load a new bag of ice cream, place the Operate/Load switch (located on the top right corner of the EROS) to the “Load” position. (The piston will automatically retract to the load position). 6) Insert Chill Ring with the flat side facing you (out) and the arrow @ the 12:00 position. (Tap around sides until flush with the chamber) 7) Bend up circular plastic disk (where bag meets nozzle) to ensure proper fit into EROS® door. 5) Place the tempered bag into the EROS® chamber and insert nozzle in housing (note: top ring of nozzle should be placed in slot of nozzle housing: see picture). 8) Close the door and change the Operate/Load to “OPERATE” There should be no resistance when closing the door, DO NOT force the door shut. (See page 15) Squeeze the neck of the tempered product (just above nozzle) to eliminate pinching and tearing of bag when installing ring. Patents Pending NOTE: After switching to Operate”, before serving ice cream, press the “Dispense” button for 5 to 10 seconds Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 to allow the piston to begin engaging eliminate excess dripping from the the bag. nozzle as well. The EROS® is ready to dispense UNLOADING THE EROS® 1) Place cup under the EROS® nozzle, press, and hold the “DISPENSE” button (2 second delay prior to product flow) 1) Switch the EROS® top button from Operate to Load to retract the piston to load position. 2) Maintain a rotating motion with cup as the product is dispensing. 3) Release the “DISPENSE” button (note: flow will continue for 1 or 2 seconds after releasing button). If it continues to dispense quickly press the dispense button twice “double tap” to stop the flow. 2) Remove the blue drip cap, pull back the retaining pin and unlatch the door handle to open the door. 3) Remove the chill ring and the empty bag. (We suggest wearing food handling gloves when handling the chill ring) 4) Move cup up to the nozzle, stop, and move away from the nozzle to form the tip. This action helps to Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 WHEN NOT DISPENSING During the low volume periods, (when the EROS® is not in use 30 minutes or longer) place the blue drip cap on the nozzle outlet to maintain product temperature. The cap must be cleaned and sanitized prior to placing on door. See instructions under cleaning and sanitizing in this manual. RECOMMENDED SANITIZING SOLUTIONS We recommend sanitizing only with an approved foodservice sanitizing solution such as Stera-Sheen, Dikoem, Steri-Clor, Pennsann xxx, or Kay Chemicals. Mix ratios of sanitizer in lukewarm (120ºF) potable water at the ratios specified by the sanitizer manufacturer. Make sure all the sanitizer is dissolved and well mixed before using the solution. CLEANING AND SANITIZING Nozzle Area (once a day or as needed): 1) Sanitize the nozzle area of the cylinder and the door using a sanitized cloth. 2) Clean, rinse, and sanitize the drain pan and splash grill, using your three-sink process. Blue Drip Cap: 1) Before placing on to the dispenser, clean the cap in sanitizer solution and rinse clean. We recommend the sanitizing solution should be mixed at 100 ppm. 2) Leave in sanitizing solution, for as long as recommended by the manufacturer’s instructions. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 DAILY MAINTENANCE Every day, check the cylinder for ice buildup. We recommend you defrost the dispenser daily to ensure the unit performs optimally. Use the following procedure: 1) Turn power off to the machine.. 2) Open the door. Remove the chill ring and the unused bag of frozen confection. 3) Place the bag of unused frozen confection in the Tempering Freezer (DO NOT PLACE IN WALK-IN FREEZER or COOLER) 4) Leave the door of the EROS® open. 5) Leave the unit unplugged over night to remove frost from the EROS® (make sure the tray is under the nozzle to catch drippings). 6) The following morning wipe the door, the interior of the cylinder, and the nozzle housing on the inside of the door with a dry sanitized cloth. Plug in after the interior is dry. 7) When the EROS® temperature reads 17°F-19°F remove the unused bag of frozen product from the Tempering freezer and massage the bag to assure no ice may have formed over night in the bag. 8) Reload the EROS® and dispense a small amount of ice cream to confirm correct consistency. BI-WEEKLY MAINTANANCE Twice a month clean and wash air filter (located on the bottom of the EROS®) with soap and hot water. Let dry and replace. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 HELPFUL HINTS FOR THE EROS®MACHINE TEMPERATURES THE EROS® AND TEMPERING CABINET SHOULD BOTH MAINTAIN A STEADY TEMPERATURE OF 17–19 DEGREES, WITH 18 BEING OPTIMAL. THE PRODUCT TEMPERATURE SHOULD ALSO BE 17 TO 19 DEGREES…FEELING LIKE PIZZA DOUGH WHEN MASSAGING THE BAG. ALWAYS REMEMBER TO MASSAGE BAG BEFORE INSERTING INTO EROS. TO ENSURE THE ICE CREAM STAYS AT ITS IDEAL TEMPERATURE, ALWAYS PLACE THE CHILL RING ON AFTER PLACING THE ICE CREAM IN THE EROS®. THE LETTER A OR B AND THE SMALL ARROW AT THE TOP SHOULD BE FACING YOU AND VISIBLE TO YOU WHEN INSERTING THE RING. AT THE END OF THE DAY OR DURING LOW VOLUME PERIODS, PLACE THE BLUE DRIP CAP ON THE EROS® DISPENSING NOZZLE TO PREVENT AIR FROM GETTING INSIDE THE MACHINE. CLEANING ® DEFROST THE EROS ON A MONDAY, WEDNESDAY, FRIDAY SCHEDULE AS A MINIMUM GUIDELINE. UNPLUG THE EROS®, PLACE THE OPENED BAG IN THE TEMPERING CABINET AND LEAVE THE DOOR A JAR FOR THE EVENING. ® ONCE DEFROSTED, WIPE CLEAN THE INSIDE OF THE EROS AND ENSURE THE INSIDE IS COMPLETELY DRY BEFORE RETURNING ANY PRODUCT TO THE EROS®. ON THE EVENING YOU ARE NOT DEFROSTING, SIMPLY PLACE THE BLUE DRIP ® CAP ON THE DISPENSING NOZZLE AND LOCK THE EROS . DON’T FORGET TO WASH, RINSE, AND SANITIZE YOUR DRIP TRAY AND DRIP CUP NIGHTLY. ON A BI-WEEKLY BASIS YOU SHOULD CLEAN THE AIR FILTER LOCATED ON THE BOTTOM OF THE EROS®. SIMPLY RUN HOT SOAPY WATER OVER IT AND ALLOW IT TO AIR DRY BEFORE RETURNING IT. QUALITY ALWAYS ALLOW THE PRODUCT TO TEMPER FOR A MINIMUM OF 24 HOURS AND REMEMBER TO ROTATE PRODUCT BY THE FIRST IN, FIRST OUT RULE. ONCE THE PRODUCT IS TAKEN OUT OF THE TEMPERING CABINET, MASSAGE IT TO ENSURE THERE ARE NO COLD SPOTS AND ALWAYS REMEMBER TO MASSAGE IT AROUND THE NOZZLE AS WELL. BY PLACING THE BLUE DRIP CAP ON THE NOZZLE DURING LOW VOLUMES AND AT NIGHT, AIR IS UNABLE TO REACH THE PRODUCT, TO AVOID FORMING ICE CRYSTALS. Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422 QUICK CHECK TROUBLE SHOOTING Q. When I press the dispense button nothing happens. A. Check power source. Is the key in the ON position? Be sure to change from load to dispense mode (top switch) Ice cream too hard or frozen in the nozzle (not properly tempered) Check to see if a piece of fruit is lodged in the nozzle (break blockage with clean spoon handle). Q. When I release the dispense button the product continues to come out. (After 2 seconds) A. This will happen if your product has not tempered long enough or has been tempered for more than seven days. To correct this problem, take the bag out of the EROS® and massage for approximately five minutes. At that time the product should feel like pizza dough. The ideal temperature is 17 to 19 degrees. Q. Product is dripping from the valve. A. Possible reasons for this are: 1. The blue drip cap has not been used during slow periods or overnight. 2. The chill ring is missing or in backwards. (Remember the flat side faces out) 3. The filter might need cleaning. 4. The vents on the top and/or the sides are blocked, preventing air circulation. Q. My EROS® is making a noise as if something is breaking. A. This is a symptom of not defrosting. Ice has built up inside of the cylinder. The Eros must be defrosted a minimum of twice per week. (Every night would be preferred). Q. My ice cream is too hard or too soft coming out of the tempering cabinet. A. All products must temper a minimum of 24 hours. The tempering freezer thermometer should be between 17 and 19 degrees. If after tempering, the product is still too hard or too soft, the freezer may need adjusting. Please call customer service 1-877-731-3422 so we may walk you through adjusting the temperature of the freezer. Q. The nozzles are popping off the ice cream bags when they are being loaded into the Eros. A. When a bag is loaded correctly, there should be no resistance when closing the door. DO NOT FORCE THE DOOR SHUT. This can cause the nozzle to pop off. To avoid this from happening, Bend up the circular plastic disk, where the bag meets nozzle, this will ensure. (See Page 10) Q. My nozzle popped off do we throw the bag away? A. No…carefully snap the nozzle cap back onto the bag. We suggested that food handling gloves be worn during this process. ALWAYS REMEMBER:………………. THE PRODUCT MUST BE TEMPERED A MINIMUM OF 24 HOURS. DEFROST THE EROS AT LEAST TWICE WEEKLY. USE THE CHILL RING AT ALL TIMES WITH THE FLAT SIDE FACING OUT. KEEP THE FILTER CLEAN, FILTER IS LOCATED ON THE BOTTOM OF THE EROS (YOU CAN ORDER REPLACEMENT FROM BY CALLING CUSTOMER SERVICE) KEEP THE BLUE CAP ON THE EROS DURING SLOW BUSINESS HOURS AND OVERNIGHT. PLEASE DO NOT HESITATE TO CALL CUSTOMER SERVICE AT 1-877-731-3422 AS IT WILL BE OUR PLEASURE TO HELP YOU. • Homemade Vanilla • Homemade Chocolate • Patents Pending Page 8 of 15 Archibald Brothers International, Inc. 2007 © Archibald Frozen Desserts www.archibaldfrozendesserts.com 877-731-3422
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