Product & Technical Guide Discover the Difference ® CST Paving Stones & Versa-Lok Retaining Walls ® Worksheet Customer Name:___________________________ Address:____________________________________ City, State, Zip____________________________ Phone/ Fax:________________________________ Cell:_________________________________ E-Mail_______________________________ Details Proudly Special Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series and the embossed surface of our Roman Cobble Line, protection is needed when using a plate compactor in order to avoid scratching the surface. The recommended application is the use of a layer between the compactor and the pavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines to protect your investment. ® © CST 4/11 Concrete Stone & Tile Corp. Product & Technical Guide INDEX Mono-Cast Paver Technical Guide Pages 2-9 ® SECTION 2 Paver Design Guides/Pattern Layouts Pages 10-16 see www.cstpavers.com to download designs SECTION 3 Paver Installation Guidelines Spanish Installation Guidelines Pages 17-26 SECTION 4 Website Services: www.cstpavers.com Paver FAQ-Frequently asked Questions VERSA-LOK® Retaining Wall Technical Guide Pages 27-35 SECTION 5 VERSA-LOK® Retaining Wall Design Guide Pages 36-53 SECTION 3 VERSA-LOK® Installation Guidelines Spanish Installation Guidelines Wall FAQ-Frequently asked Questions Pages 54-56 © CST 4/11 1 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 1 MONO-CAST® Pavers All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Holland Stone Approx. Dim. Thk. Cm. 4” x 8” ™ Thk. Layers Sq. Ft. Inches Per Cube Per Cube Holland Stone ‰ (Standard & Antiqued Texture Finish) Pcs. Per Cube Est. Shipping Bands Weight Per Per Cube Cube Sq. Ft. Per Band Weight Per Band Pcs. Per Band Pcs. Per Sq. Ft. 6 2 3⁄8” 9 96 432 2518 6 16 420 72 4.5 6 2 ⁄8” 10 120 540 3120 6 20 520 90 4.5 3 COLORS: 8 Stock: Charcoal, Antique Grey, Red, Red Flash, Brown Flash, Butternut, Hickory & Walnut Blend. ‰ Denotes Pedricktown Only Packaging *Note: Also available in 8cm see page #7 Holland Classic Approx. Dim. 4” x 8” ‰ Thk. Cm. 6 MILL-TEC Finish Only ® Thk. Layers Sq. Ft. Per In. Per Cube Cube 2 3⁄8” 10 120 Pcs. Per Cube Est. Ship. Weight Per Cube Bands Per Cube Sq. Ft. Per Band Wt. Per Band Pcs. Per Band Pcs. Per Sq. Ft. 540 3120 6 20 520 90 4.5 COLORS: Old Chicago (a Tri-Blend), Cocoa Brown and Mahogany ‰ Denotes Pedricktown Only Packaging **Similar to the Holland Stone without the beveled edge or spacer bars, resembles clay brick. Will be made in its own unique three colors. Roman Cobble® Series Roman Cobble System Apr. Dim. 6” x 3” Mini Cobble ‰ Pedricktown, NJ Plant Only Apr. Dim. 6” x 4.5” Small Cobble ‰ Pedricktown, NJ Plant Only Apr. Dim. 6” x 6” Square Cobble ‰ Pedricktown, NJ Plant Only Apr. Dim. 6” x 9” Large Cobble ‰ Pedricktown, NJ Plant Only Apr. Dim. 9” x 9” Lg. Square Cobble Thk. Cm. (Standard & Antiqued Texture Finish) ™ Thk. Layers Sq. Ft. Inches Per Cube Per Cube Pcs. Per Cube Est. Ship. Weight Per Cube Bands Per Cube Pcs. Per Sq. Ft. 6 2 3⁄8” 8 78 560 2111 7 11.08 302 80 7.24 6 2 3⁄8” 10 106 770 2742 7 15.18 391 110 7.24 6 2 3⁄8” 8 81 392 2207 7 11.67 316 56 4.84 6 2 3⁄8” 10 116 560 2967 7 16.5 423 80 4.84 6 2 3⁄8” 9 87 315 2400 7 12.43 343 45 3.62 6 2 3⁄8” 10 116 420 2993 7 16.57 427 60 3.62 6 2 3⁄8” 9 93 225 2405 5 18.6 481 45 2.42 6 2 3⁄8” 10 124 300 3206 5 24.8 641 60 2.42 6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.8 COLORS: Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend. 2 Sq. Ft. Weight Pcs. Per Per Per Band Band Band ‰ Denotes Pedricktown Only Packaging *Note: Large Cobble (6x9”) also available in 8cm see page #7 © CST 4/11 All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Roman Cobble® Series Kits Roman Cobble® Circle Kit A Kit8 feet Row B Kit12 feet Circle Diam. 1 6 1/2” 2 19 1/2” 3 32” 4 44 1/2” 5 57 1/2” 6 70” 7 83” 8 96” 9 108 1/2” 10 121” 11 133 1/2” 12 146” SECTION 1 A Kit8 feet Kit Sizes & Ordering Procedure Kit & Name B Kit12 feet Circle Diameter Coverage Kits Required Circle Coverage Circle A Kit 1-8 Ft. 50 Sq. Ft. 1 50 Sq. Ft. Est. Ship. Weight Per Cube 1433 Lbs. Circle B Kit 8-12 Ft. 69 Sq. Ft. An additional A Kit +3 bands of 6x4.5” 119 Sq. Ft. 2380 Lbs. All Kits Are Sold In Cube Quantities Only. Pallet Included With Each Cube Small Circle Cobble Large Circle Cobble Small Cobble Mini Cobble Center Cobble *Please note: To make a 12’ circle, you will need to order two Circle A Kits and three(3) bands of 6”x4.5”. (This is the same as ordering and A & and a B Kit.) You will have left over pieces. Roman Cobble® Circles & Fishscales™ come in Standard and Antiqued Texture™ Finish: COLORS: Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend. *Note: More detailed information on layout and installation of RC Circle Kits can be found on page 19. For RC Fishscales Kits see pages 17. Roman Cobble® Fishscales™ Kit 67 5⁄8” 41 3⁄8” Left Cobble Small Circle Cobble Lg. Circle Cobble Starter Cobble Right Cobble Small Cobble Mini Cobble Roman Cobble® Fishscale™ Kit Approx. Coverage (1 Fan) 9.75 Sq. Ft. © CST 4/11 Fans Per Cube 6 Coverage Per Cube 58.5 Sq. Ft. Est. Ship. Weight Per Cube 1593 Lbs. 3 Textured Pavers All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Vienna Series Vienna Series (Antiqued Texture Finish Only) ™ Thk. Layers Sq. Ft. Inches Per Cube Per Cube Pcs. Est. Ship. Bands Weight Per Per Per Cube Cube Cube Sq. Ft. Per Band 6 2 3⁄8” 9 87 315 2400 7 12.43 343 45 3.62 6 2 3⁄8” 9 93 225 2405 5 18.6 481 45 2.42 Thk. Cm. Weight Pcs. Per Per Band Band Pcs. Per Sq. Ft. Apr. Dim. 6” x 6” Square Vienna Apr. Dim. 6” x 9” Large Vienna COLORS: Antique Grey, Butternut & Hickory. *on both series on this page. CST’s Antiqued Texture™ pavers are made using state-of-the-art tumbling technology in order to create a surface which appears more weathered and worn than our standard finish pavers. It helps give the “Old World” Cobblestone appearance which has become widely popular in today’s hardscape market. Several of our paving stones lines are offered in Antiqued Texture™. COLORS: Antique Grey, Butternut & Hickory. Munich Series 6” x 6” Square Munich MILL-TEC® Finish only is available in Super Cube Size Apr. Dim. ‰ 6” x 9” Large Munich MILL-TEC® Finish only is available in Super Cube Size Apr. Dim. ™ Thk. Cm. Munich Series Apr. Dim. (Antiqued Texture Finish & MILL-TEC® Finish ‰ 9” x 9” Lg. Square Munich 9”x9” MILL-TEC® Finish is the same size cube ‰ Thk. Layers Sq. Ft. Inches Per Cube Per Cube Pcs. Est. Ship. Bands Sq. Ft. Weight Pcs. Pcs. Weight Per Per Per Per Per Per Cube Per Cube Cube Band Band Band Sq. Ft. 6 2 3⁄8” 9 87 315 2400 7 12.43 343 45 3.62 6 2 3⁄8” 10 116 420 2993 7 16.57 427 60 3.62 6 2 3⁄8” 9 93 225 2405 5 18.6 481 45 2.42 6 2 3⁄8” 10 124 300 3206 5 24.8 641 60 2.42 6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.8 6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.8 Warning: When pavers have a raised or embossed surface, protection is needed when using a plate compactor in order to avoid scratching the surface. The recommended application is the use of a layer between the compactor and the pavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines. 4 ‰ Denotes Pedricktown Produced Product--All MILL-TEC ® Products © CST 4/11 Standard Finish Pavers All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Super Dutch Stone Paver Shapes (Standard Finish Only) Thk. Cm. Thk. Inches 6 2 3⁄8” 10 6 2 3⁄8” 10 Apr. Dim. 5 6” x 8 ⁄8” Super Dutch .75 L/F Per Piece Dutch Edger SECTION 1 Colors: Antique Grey, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend. Layers Sq. Ft. Per Per Cube Cube 110 Pcs. Per Cube Est. Ship. Weight Per Cube Bands Per Cube Sq. Ft. Per Band Weight Per Band 400 2860 Lbs. 5 22 572 110 Pcs. Pcs. Per Per Band Sq. Ft. 80 3.7 100 4.55 22 500 2860 Lbs. 375 LF 5 572 75 LF ‰ Dutch Edger quantities are calculated by using linear feet. The formula is : Dutch Edger=L/F ÷ .75 =pieces needed. There are 75 L/F per Band and 375 L/F per Cube. Colors: Charcoal, Antique Grey, Red, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend. Contempra Series is often used as a pool deck because of its flat-topped surface. Contempra Series Contempra Series Apr. Dim. 6” x 6” Square Contempra Apr. Dim. 6” x 9” Large Contempra Apr. Dim. 9” x 9” (Standard Finish Only) Thk. Thk. Layers Sq. Ft. Pcs. Est. Ship. Bands Weight Cm. Inches Per Per Per Per Cube Cube Cube Per Cube Cube Sq. Ft. Weight Pcs. Pcs. Per Per Per Per Band Band Band Sq. Ft. 6 2 3⁄8” 9 87 315 2400 7 12.43 343 45 3.62 6 2 3⁄8” 9 93 225 2405 5 18.6 481 45 2.42 6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.8 Lg. Square Contempra © CST 4/11 Colors: Antique Grey, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend. 5 7cm Paving Stones All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Vienna Classic (Antiqued Texture™ Finish & MILL-TEC® Finish) Vienna Classic Small Thk. Cm. 6x3” 6x6” 6x9” Pkg.’d together in one cube Thk. Layers Sq. Ft. Inches Per Cube Per Cube 2 3⁄4” 7 10 113 Pcs. Per Cube Est. Shipping Weight Per Cube 6x3”-150 6x6”-160 6x9”-160 3420 6x6” 6x9” 6x3” Packaged as a full cube only, no bands *Note: Pallet is included in the cost of Vienna Classic **No returns on broken pallets Vienna Classic Large Thk. Cm. 6 x 12” 12 x 12” Pkg.’d together in one cube Thk. Layers Sq. Ft. Inches Per Cube Per Cube 2 3⁄4” 7 10 114 Pcs. Per Cube Est. Shipping Weight Per Cube 6x12”--120 12x12”-60 3680 12x12” 6x12” Packaged as a full cube only, no bands Vienna Classic & Ridgestone Colors: Antique Grey, Butternut, Hickory Three smaller sizes are available in ALL three finishes RidgeStone ™ RidgeStone Thk. Thk. Layers Sq. Ft. Pcs. Est. Ship. Bands Sq. Ft. Weight Pcs. Pcs. Cm. Inches Per Cube Per Per Weight Per Per Per Per Per Cube Cube Per Cube Cube Band Band Band Sq. Ft. Apr. Dim. 9”x 9” Small RidgeStone 7 2 3⁄4” 8 90 160 2720 5 18 544 32 1.8 7 2 3⁄4” 8 96 128 2752 4 24 688 32 1.33 7 2 3⁄4” 8 96 96 2880 4 24 720 24 1 7 2 3⁄4” 8 90 72 2592 3 30 864 24 .80 Apr. Dim. 9”x 12” Large RidgeStone Apr. Dim. 12”x 12” Jumbo Square RidgeStone Apr. Dim. 12”x 15” Giant RidgeStone Giant RidgeStone (12” x 15”) sold only in the Standard & MILL-TEC® Finish. 6 Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series, protection is needed when using a plate compactor in order to avoid scratching the surface. The recommended application is the use of a layer between the compactor and the pavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines. © CST 4/11 Specialty Pavers 12’X6” Bull Nose ™ Bull Nose quantities are calculated by using linear feet. Sq. Ft. Pcs.Per Est. Ship. Cube Per Weight Cube Ln. Ft. Per Per Cube Cube Sq. Ft. Per Band Weight Per Band Pcs.Per Band Ln. Ft. Per Band Pcs. Per Sq. Ft. Pcs. Per Linear Ft. 360 2050 109 LF Lbs. 5 16 418 72 22 LF 4.4 3.3 96 288 96 LF 4 24 590 72 24 LF 3 3 104 208 2230 104 LF Lbs. 4 26 557 52 26 LF 2 2 Thk. Inches Layers Per Cube 6 2 3⁄8” 6 81 12” Bull Nose 6 Approx. Dim. 2 3⁄8” 6 2 3⁄8” 4 9” Bull Nose Approx. Dim. 9”x 3 5⁄8” 12”x 4” 12”x 6” Bull Nose 6 Finish) Bands Per Cube Thk. Cm. Paver Style SECTION 1 Bull Nose (Standard & Antiqued Texture Approx. Dim. 12”x 6” 2375 Lbs. COLORS: Charcoal, Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend. ADA Paver (Standard Finish) ADA Paver Approx. Dim. 4” x 8” ‰ Thk. Cm. 6 Thk. Layers Sq. Ft. Inches Per Cube Per Cube Pcs. Est. Ship. Bands Weight Per Per Per Cube Cube Cube 2 3⁄8 ” 432 8 96 COLORS: Red only. ‰ 8cm Pavers (Non-Stock Items. 8 cm Pavers Holland Approx. Dim. Thk. Cm. 2592 6 Sq. Ft. Per Band Weight Per Band Pcs. Per Band Pcs. Per Sq. Ft. 16 432 72 4.5 Denotes Pedricktown Produced Product Special Order Only.) Thk. Layers Sq. Ft. Per Per Inches Cube Cube Pcs. Est. Ship. Bands Sq. Ft. Weight Weight Per Per Per Per Cube Per Cube Cube Band Band Pcs. Per Band Pcs. Per Sq. Ft. 8 3 1⁄8” 7 75 336 2865 6 12.5 478 56 4.5 8 3 1⁄8” 7 73 175 2432 5 14.6 486 35 2.42 4” x 8” Roman Cobble® Approx. Dim. 6” x 9” **Minimum two weeks lead time needed for a special order. Minimum job size for a special order is 3,000 square feet. © CST 4/11 7 Permeable Pavers All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Permeable pavers are environmentally-friendly hardscape MONO-CAST One-Piece paver product from CST. • Permeable pavers with storage bed systems may be used to meet the groundwater recharge requirements of the NJDEP. •LEED Point eligibility for sustainable sites. • Infiltrate, filters and decreases stormwater run-off rate. • Meets U.S. EPA stormwater performance criteria as a best management practice (BMP). ® Roman Cobble® Green (Standard & Antiqued Texture ™ Roman Cobble® Green Thk. Cm. Thk. Layers Sq. Ft. Inches Per Cube Per Cube Finish) Pcs. Est. Ship. Bands Weight Per Per Cube Per Cube Cube Sq. Ft. Per Band 210 17.2 Weight Pcs. Per Per Band Band Pcs. Per Sq. Ft. Apr. Dim. 6” x 9” 8 3 1⁄8” 7 86 2838 5 568 42 2.42 COLORS: Antique Grey, Butternut & Hickory. Aqua Paver (Standard Thk. Cm. Aqua Paver Finish only) Thk. Layers Sq. Ft. Pcs. Est. Ship. Bands Weight Per Per Inches Per Cube Per Cube Cube Per Cube Cube Sq. Ft. Per Band Weight Pcs. Per Per Band Band Pcs. Per Sq. Ft. Apr. Dim. 5” x 9 7⁄8” 8 3 1⁄8” 8 92 280 3080 5 18.4 616 56 3.04 COLORS: Antique Grey, Butternut & Hickory. Munich Green ( MILL-TEC® Finish only) Munich Green Thk. Cm. Thk. Layers Sq. Ft. Pcs. Est. Ship. Bands Weight Per Per Inches Per Cube Per Cube Cube Per Cube Cube Sq. Ft. Per Band Weight Pcs. Per Per Band Band Pcs. Per Sq. Ft. Apr. Dim. 6” x 9” ‰ 8 3 1⁄8” 7 86 COLORS: Antique Grey, Butternut & Hickory. 210 2838 5 17.2 568 42 2.42 ‰ Denotes Pedricktown Produced Product CST Turf-Stone Grid Paver -10cm Paver Style Dimensions Turfstone 10 cm. 15 3⁄4” x 23 3⁄8” x 4” Layers Sq. Ft. Per Per Cube Cube 6 63 Pcs. Est. Ship. Bands Weight Per Per Cube Per Cube Cube 24 1824 2 Sq. Ft. Weight Pcs. Per Per Per Piece Piece Band 2.6 67 12 Pcs. Per Sq. Ft. .39 COLORS: Available in Natural Only 8 Permeable Interlocking Concrete Pavement (PICP) comprises a layer of solid concrete pavers separated by joints filled with small stones. Water enters the joints between the pavers and into an “open-graded” base-crushed stone layer with no small or fine particles. The void spaces among the crushed stone store water and infiltrate it back into the soil subgrade. The stones in the joints provide © CST 4/11 permeability, and the base filters stormwater and helps reduce pollutants. CST’s full line of Techni-Seal Products. You have chosen CST MON-CAST One-Piece Pavers for their long-lasting beauty. However, this high quality material is not impervious to oil and other substances. To preserve your pavers’ original appearance, it is therefore important to clean and protect them in the correct way. Techni-Seal’s line includes all the essential products for cleaning, protecting and maintaining your pavers. ® Look Features/Functions Enhances original colors. Forms a Wet Look (water based) long lasting protective film. Protects *(Solvent based avail.) against oil & dirt. WLS-Wet-Look Paver Semi-Gloss Protects against oil & dirt. Film Protector (water based) forming. WL4 Protective Sealant Natural Look Satin Finish (water based) JSS-Stabilizing Sealant Satin Finish for Pavers and Joints (water based) EV-Semi-Gloss Sealer Protects against oil & dirt. Film forming. Easy to apply, no unpleasant fumes, environmentally friendly. Film forming. Bonds Sand inn place within pavement joints. Non-film forming. Soaks into the Invisible (water based) material, won’t make slippery. Matte Finish Non-skid finish ideal for pool decks. WLP-Penetrating (solvent based) Non-film forming. Acts as an water Sealant & oil repellent. Non-film forming. Repels water & WR-7 Water Repellant Invisible (water based) dirt. Protects against salt & frost. Coverage 1 Gallon 1 Gallon covers 5 Gallons up to 150 sq. ft. 1 Gallon 1 Gallon covers 5 Gallons up to 150 sq. ft. 1 Gallon 1 Gallon covers up to 5 Gallons 175 sq. ft. 1 Gallon 1 Gallon covers up to 5 Gallons 140 sq. ft. IN-Penetrating Sealant 1 Gallon 1 Gallon covers up to 5 Gallons 120 sq. ft. for mandatory 2 coat application. 1 Gallon 1 Gallon covers up to 120 sq. ft. for mandatory 2 coat application. 1 Gallon 1 Gallon covers up to 5 Gallons 150 sq. ft. Paver Primer & Efflorescence Cleaner Dislodges efflorescence and ground- 1 Gallon 1 Gallon of concentrated in dirt. Prepares for sealant. 5 Gallons product cleans 200 sq.ft HC-Multi-surface Hardscape cleaner Dislodges efflorescence and ground- 1 Gallon 1 Gallon of concentrated in dirt. Prepares for sealant. 5 Gallons product cleans 800 sq.ft Dissolves, dislodges stains. 25 oz. RR-Rust Remover Effectively removes stains caused by metal, rusted water, fertilizer, etc. 1 Quart PTR-Paint, Tar & Rubber Remover Removes sealant, paint, tar or bitumen, rubber and chewing gum. 1 Quart RG+-Concrete Adhesive Elastomeric resin-based compound. Remains flexible. High Performance. Cures quickly. Ideal for heavy traffic areas. Environmentally friendly. Maximum joint width 4”. Applied dry-Hardens after being misted. Inhibits weed growth. Strengthens interlocking & stabilizes. 29 oz. tube Organic Stain Remover HP2 Polymeric Sand © CST 4/11 Sizes SECTION 1 Product Techni-Seal® Products RG+ Polymeric Sand Granite Grey or Tan HP Polymeric Sand Granite Grey or Tan High Performance. Ideal for highly exposed surfaces such as pool decks, sloped driveways, public ways, etc. 50 Lbs. 50 Lbs. 50 Lbs. www.techni-seal.com Concentrated powder makes up to 2 gallons & cleans up to 200 sq ft. 50 Lbs. Covers 60-75 sq. ft. with narrow joints, or 25-40 sq. ft. with wide joints. 50 Lbs. Covers 60-75 sq. ft. with narrow joints, or 25-40 sq. ft. with wide joints. 50 Lbs. Covers 80-100 sq. ft. with narrow joints, or 30-55 sq. ft. with wide joints. 9 Paver Pattern Designs Find all of these patterns in a larger downloadable version on our website www.cstpavers.com The top 4 patterns can be made out of Holland Stone or any of the rectangualr shaped pavers. Single Basketweave Running Bond Double Basketweave Herringbone 3-to-1 Running Bond 3(6x9) to 1(6x6) on page 15 4-Size Random Herringbone 1(6x9), 1(6x6), 1(6x4.5), 1(6x3) on pg. 14 1-to-1-to-1 Herringbone 1(6x9), 1(6x6), 1(6x3) on page 13 Modified Herringbone 1(6x9), 1(6x6), 1(6x4.5) on page 13 3-Size Running Bond 1(6x6), 1(6x4.5), 1(6x3) on page 13 K-Pattern 3(6x9) to 1(6x6) on page 15 1-to-1 Herringbone 1(6x9), 1(6x6) on page 11 Modified Herringbone 2(6x9) to 1(6x6) on page 12 1-to-1 Herringbone 1(6x3), 1(6x4.5) on page 11 1-to-1-to-1 Herringbone 1(6x9), 1(6x6), 1(6x3) on page 13 Roman Cobble® Patterns Using 9” x9” 3-Size Herringbone 1(9x9), 1(6x9), 1(6x6) on page 13 5-Size Random Herringbone 9”x9” 1-to-1 1(9x9), 1(6x6) on page 11 9”x9” 2-to-1 1(9x9), 2(6x9) on page 12 1(9x9),1(6x9), 1(6x6), 1(6x4.5), 1(6x3) on pg 14 Vienna Classic™ Patterns All Vienna Classic Patterns on page 16 Vienna Classic Large 2-to-1 Herringbone Vienna Classic Small 3-Size Herringbone Vienna Classic 5-Size Random RidgeStone™ Patterns Using 3 Smaller Sizes 1-to-1 Herringbone 1(9x9), 1(12x12) on page 11 2-to-1 Herringbone 2(9x12), 1(9x9) on page 12 2-to-1 Large Herringbone 2(9x12), 1(12x12) on page 12 3-Size Random Herringbone 1(9x9),1(9x12), 1(12x12) on pg 13 RidgeStone™ Patterns Using 12” x 15” 2-to-1 Modified Herringbone 2(12x15, 1(12x12) on page 12 3-Size Herringbone 1(9x9), 1(9x12), 1(12x15) on page 13 1-to-1-to-1 Running Bond 1(9x12), 1(12x12), 1(12x15) on page 15 4-Size Random Herringbone 1(9x9),1(9x12), 1(12x12), 1(12x15) on pg 14 Roman Cobble C Circle Kit Page 21 Fishscales™ Kit Page 21 1 Kit 2nd Kit + 3 bands 6x4.5” 10 © CST 4/11 Paver Pattern Calculations 1-to1 Herringbone Patterns 6”x 6”=40% 6”x 9”=60% Roman Cobble 6”x 3” =40% 6”x 4.5”=60% Munich Contempra Roman Cobble 9”x 9”=69% 6”x 6”=31% RidgeStone™ SECTION 2 Munich Vienna Series Contempra Roman Cobble 9”x 9” =36% 12”x 12” =64% I. TOTAL AREA (square footage) II. TOTAL BORDER (lineal footage) a) CONVERT Ln.Ft TO # OF PAVERS b) CONVERT # OF PAVERS TO sq.ft I II Sq.ft Ln.ft. IIa PAVERS IIb SQUARE FOOT TOTAL AREA sq. footage c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc) minus BORDER sq. footage equals FIELD AREA sq. footage III. CALCULATE PATTERN RATIO USING FIELD AREA Paver_____SIZE 1 ( _____%) X (FIELD AREA) = Paver_____SIZE 2 (_____%) X (FIELD AREA) = BORDER (sq. footage from above) = sq. ft.= sq. ft.= sq. ft.= Cubes Cubes Cubes Bands Bands Bands **Please use the corresponding charts for the Product Line you choose from Section One in this book to calculate the cubes and bands needed for your project. © CST 4/11 11 Paver Pattern Calculations Munich Vienna Series Contempra Roman Cobble 6”x 6”=25% (2) 6”x 9”=75% Munich Contempra Roman Cobble (2) 6”x 9” =57% 9”x 9” =43% RidgeStone™ 9”x 9”=27% (2) 9”x 12”=73% RidgeStone™ (2) 9”x 12”=60% 12”x 12”=40% RidgeStone™ 12”x 12”=29% (2)12”x15”=71% I. TOTAL AREA (square footage) II. TOTAL BORDER (lineal footage) a) CONVERT Ln.Ft TO # OF PAVERS b) CONVERT # OF PAVERS TO sq.ft 2-to1 Herringbone Patterns I II Sq.ft Ln.ft. IIa PAVERS IIb SQUARE FOOT TOTAL AREA sq. footage c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc) minus BORDER sq. footage equals FIELD AREA sq. footage III. CALCULATE PATTERN RATIO USING FIELD AREA Paver_____SIZE 1 ( _____%) X (FIELD AREA) = Paver_____SIZE 2 (_____%) X (FIELD AREA) = BORDER (sq. footage from above) = sq. ft.= sq. ft.= sq. ft.= Cubes Cubes Cubes Bands Bands Bands **Please use the corresponding charts for the Product Line you choose from Section One in this book to calculate the cubes and bands needed for your project. 12 © CST 4/11 Paver Pattern Calculations Three Size Patterns Herringbone 1-to-1-to-1 6”x 3”=17% 6”x 6”=33% 6”x 9”=50% Roman Cobble Running Bond Modified Herringbone Roman Cobble Roman Cobble 6”x4.5”=24% 6”x 6” =30% 6”x 9” =46% SECTION 2 6”x 3” =23% 6”x 4.5”=33% 6”x 6” =44% Herringbone 1-to-1-to-1 6”x 6” =21% Munich Contempra 6”x 9” =32% Roman Cobble 9”x 9” =47% 3-Size Herringbone RidgeStone ™ Herringbone 1-to-1-to-1 9”x 9” =22% 9”x 12” =29% 12”x15”=49% Roman Cobble 6”x 3” =18% 6”x4.5”=27% 6”x 9” =55% 3-Size Herringbone RidgeStone ™ 9”x 9” =25% 9”x 12”=33% 12”x12”=42% I. TOTAL AREA (square footage) II. TOTAL BORDER (lineal footage) a) CONVERT Ln.Ft TO # OF PAVERS b) CONVERT # OF PAVERS TO sq.ft I II Sq.ft Ln.ft. IIa PAVERS IIb SQUARE FOOT TOTAL AREA sq. footage c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc) minus BORDER sq. footage equals FIELD AREA sq. footage III. CALCULATE PATTERN RATIO USING FIELD AREA Paver_____SIZE 1 ( _____%) X (FIELD AREA) = Paver_____SIZE 2 (_____%) X (FIELD AREA) = Paver_____SIZE 3 (_____%) X (FIELD AREA) = BORDER (sq. footage from above) = sq. ft.= sq. ft.= sq. ft.= sq. ft.= Cubes Cubes Cubes Cubes Bands Bands Bands Bands **Please use the corresponding charts for the Product Line you choose from Section One in this book to calculate the cubes and bands needed for your project. © CST 4/11 13 Four & Five Size Patterns Paver Pattern Calculations Roman Cobble 4-Size Random Herringbone RidgeStone™ 4-Size Herringbone Roman Cobble 5-Size Random Herringbone 6”x 3” =13% 6”x 4.5”=20% 6”x 6” =27% 6”x 9” =40% 9”x 9” 9”x 12” 12”x12” 12”x15” =16% =21% =28% =35% 6”x 3” 6”x 4.5” 6”x 6” 6”x 9” 9”x9” =8% =12% =17% =25% =38% I. TOTAL AREA (square footage) II. TOTAL BORDER (lineal footage) a) CONVERT Ln.Ft TO # OF PAVERS b) CONVERT # OF PAVERS TO sq.ft I II Sq.ft Ln.ft. IIa PAVERS IIb SQUARE FOOT TOTAL AREA sq. footage c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc) minus BORDER sq. footage equals FIELD AREA sq. footage III. CALCULATE PATTERN RATIO USING FIELD AREA Paver_____SIZE 1 ( _____%) X (FIELD AREA) = Paver_____SIZE 2 (_____%) X (FIELD AREA) = Paver_____SIZE 3 (_____%) X (FIELD AREA) = Paver_____SIZE 4 (_____%) X (FIELD AREA) = Paver_____SIZE 5 (_____%) X (FIELD AREA) = BORDER (sq. footage from above) = sq. ft.= sq. ft.= sq. ft.= sq. ft.= sq. ft.= sq. ft.= Cubes Cubes Cubes Cubes Cubes Cubes Bands Bands Bands Bands Bands Bands **Please use the corresponding charts for the Product Line you choose from Section One in this book to calculate the cubes and bands needed for your project. 14 © CST 4/11 Miscellaneous Patterns Munich Vienna Series Contempra Roman Cobble K-Pattern 6”x 6” =25% 6”x 9” =75% 3-to-1 Running Bond 6”x 6” 6”x 9” SECTION 2 Munich Vienna Series Contempra Roman Cobble Paver Pattern Calculations =18% =82% 1-to-1-to-1 Running Bond RidgeStone™ 9”x 12” =20% 12”x 12” =36% 12”x15” =44% I. TOTAL AREA (square footage) II. TOTAL BORDER (lineal footage) a) CONVERT Ln.Ft TO # OF PAVERS b) CONVERT # OF PAVERS TO sq.ft I II Sq.ft Ln.ft. IIa PAVERS IIb SQUARE FOOT TOTAL AREA sq. footage c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc) minus BORDER sq. footage equals FIELD AREA sq. footage III. CALCULATE PATTERN RATIO USING FIELD AREA Paver_____SIZE 1 ( _____%) X (FIELD AREA) = Paver_____SIZE 2 (_____%) X (FIELD AREA) = Paver_____SIZE 3 (_____%) X (FIELD AREA) = BORDER (sq. footage from above) = sq. ft.= sq. ft.= sq. ft.= sq. ft.= Cubes Cubes Cubes Cubes Bands Bands Bands Bands **Please use the corresponding charts for the Product Line you choose from Section One in this book to calculate the cubes and bands needed for your project. © CST 4/11 15 Vienna Classic Patterns Vienna Classic Pattern Options (Antiqued Texture™ Finish & MILL-TEC Finish ) ® Vienna Classic 5-Size Random Using both the Vienna Classic Lg. & Vienna Classic Small Cube • The Five Size Random pattern is determined by the length of the horizontal and vertical seams. The shorter the straight lines, the more random the pattern. The most random of patterns won’t have seams exceeding the length of all five pieces, either horizontally or vertically. • A random pattern is the best option when using just the Vienna Classic Small Cube since the piece count won’t work for a 1-to-1-to-1 pattern. The Vienna Classic Large Cube (if used alone) does, however, lend itself to a 2-to1 pattern as shown below. Vienna Classic 3-Size Herringbone Using Vienna Classic Small Cube •In order to make the above pattern using only the Vienna Classic Small Cube, you will have to modify (for each cube used) three of the 6”x6” pieces by cutting them in half (making two 6”x3”) and using 3 of the 6”x9” pieces in place of the 6”x3”, 6”x6” combo rows. By doing this, you will make the cube capable of a 1-to-1-to-1 random herringbone design. **See Details 1 & 2 views below. Cut 3 pieces in half to make two 6”x3”s for each cube used. Use 3 pieces of 6”x9”in place of where a 6”x3” & 6”x6” would normally go in this pattern in each cube used. 6”x9” DETAIL 1 DETAIL 2 Vienna Classic 2-SizeHerringbone Using Vienna Classic Large Cube 16 Warning: When pavers have a raised or embossed surface, protection is needed when using a plate compactor in order to avoid scratching the surface. The recommended application is the use of a layer between the compactor and the pavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines. © CST 4/11 Fishscales™ Installation Guide ROMAN COBBLE FISHSCALES™ KIT ® Mini Cobble Starter Cobble Small Cobble Right Cobble (MC) (ST) (SC) (RC) Small Circle Cobble Left Cobble Lg. Circle Cobble (LC) (SCC) (LCC) ROMAN COBBLE® FISHSCALE™ PATTERN KIT Approximate Coverage (1 Fan)..........................9.75 Sq. Ft. Fans Per Cube.........................................................6 Coverage Per Cube.............................................58.5 Sq. Ft. 67 5⁄8” LCC RC RC LCC SCC LCC LCC SCC LCC LCC LCC LC LCC ST LC LC RC RC LCC SC LCC LCC LCC SC LCC LCC LCC MINI MINI MINI MINI MINI MINI LCC MINI MINI LCC LCC SC LCC LCC LCC SC LCC LCC LCC LCC SECTION 3 41 1⁄8” LCC LC LCC Pallet Layer Layout--Each Layer=1 Fan Each Roman Cobble Fishscales pallet contains enough material to install six (6) Fishscales . During installation the use of a string line will help to assure correct positioning of each Fishscales . ® ™ ™ Roman Cobble® Fishscales™ Layout ™ LEGEND SCC.....Small Circle Cobble LCC.....Large Circle Cobble LC.....................Left Cobble MC ..................Mini Cobble RC...................Right Cobble SC...................Small Cobble ST..................Starter Cobble © CST 4/11 17 Roman Cobble® Circle Designs All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. CST Circles lend themselves to be used in the most creative ways. Shown here are some installation photos & some unique designs us in circle kits. Below, NBC was filming for a DIY program for LX TV of a CST patio being installed. The installer cut each piece of the field to fit snugly around the circle. 18 © CST 4/11 Circle Kit Installation Guide ROMAN COBBLE® CIRCLE KIT Mini Cobble Small Cobble Lg. Circle Cobble Center Cobble Small Circle Cobble KIT & NAME CIRCLE DIAMETER COVERAGE KITS REQUIRED CIRCLE COVERAGE Circle A Kit 1-8 Ft. 50 Sq. Ft. 50 Sq. Ft. Circle B Kit 8-12 69 Sq. Ft. 1 An additional A Kit Plus 3 bands 6 x4.5”) **All kits are sold in full cube quantities only 119 Sq. Ft. **Larger circle specs available on next 2 pages. *Please note: You will have left over pieces. SECTION 3 Roman Cobble® Circle Layout On any Circle that goes beyond 8 Feet, you will place an order for one “A” Kit and one “B” Kit. This is the same as ordering 2 A Kits PLUS 3 bands of 6”x4.5”. On any Circle beyond 12 Feet, see charts on pages 20-21. ROW CIRCLE INSTALLATION DIA. PATTERN PAVER DESCRIPTION ROW CIRCLE INSTALLATION DIA. PATTERN PAVER DESCRIPTION 1 6 1⁄2” Single 2 Center Cobble 7 83” Large & Small Alternate* 26 Large Circle Cobble 24 Small Cobble 2 Mini Cobble 2 3 191⁄2” Single 8 Small Circle Cobble 96” Alternate 30 Large Circle Cobble 30 Small Cobble 32” Alternate 8 Small Circle Cobble 8 Small Cobble 8 9 108 1⁄2” Mini Then Alternate 1 Mini Cobble 34 Large Circle Cobble 33 Small Cobble 4 5 6 44 1⁄2” Single 26 Large Circle Cobble 121” Alternate 38 Large Circle Cobble 38 Small Cobble 57 1⁄2” Single 34 Large Circle Cobble 133 1⁄2” Alternate 42 Large Circle Cobble 42 Small Cobble Alternate 21 Large Circle Cobble 21 Small Cobble 146” Single 90 Small Cobble 70” © CST 4/11 10 11 12 * Minis are placed on opposite side of the circle 19 CST Circle Kits *Note: Find the number of paver pieces in the row you want the circle to end and ADD that row plus all the ones above it to get the correct amount of pavers needed. •• Each row equals 1 foot. (A six inch piece on each side) Below rows are shown in number of pieces, convert to bands/cubes when ordering. CIRCLE CENTER ROWS CIRCLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 20 SMALL CIRCLE LARGE CIRCLE MINI 6”X 3” SMALL 6”X 4.5” SQUARE 6”X 6” LARGE 6”X 9” DIAMETER/AREA 2 8 8 8 26 34 21 26 30 34 38 42 2 1 21 24 30 8’ DIAMETER 50 SQUARE FT. CIRCLE A KIT 33 38 42 90 UP TO 12’ DIAMETER CIRCLE A KIT + CIRCLE B KIT 6x4.5”=69 SQ. FT. Row 13 thru 16 = 1 Cube + 1 Band of 6”x 4.5” 93 SQ. FT. 97 106 115 124 132 140 2 1 117 122 130 136 142 149 155 161 168 174 180 1 1 1 1 2 240 1 cube 1 1 1 1 1 1 1 1 1 1 Row 17 thru 20 = 5 Bands 6”x 4.5” 6 Bands 6”x 6” 133 SQ. FT. Row 21 thru 25 = 2 Cubes +2 Bands 6”x 6” 199 SQ. FT. 124 129 133 137 141 145 150 154 158 162 166 170 174 178 182 186 190 194 198 Row 26 thru 30 = 2 Cubes +1 Band 6”x 6” 3 Bands 6x9 242 SQ. FT. © CST 4/11 CST Circle Kits CIRCLE ROWS CENTER CIRCLE 49 50 51 52 53 54 SMALL CIRCLE LARGE CIRCLE MINI 6” X 3” SMALL 6” X 4.5” SQUARE 6” X 6” LARGE 6” X 9” 1 1 1 1 1 1 202 206 210 214 218 222 DIAMETER/AREA SECTION 3 To find the square footage of a circle, you take the radius (half of the distance straight across the circle), square it, and multiply by pi (π). Example: An 8 ft. circle π= 3.14 The radius of an 8’ circle is 4 ft. Square the 4’ and multiply by pi: 3.14 x 4(2) which equals 3.14 x 16 = 50.24 sq ft. for the circle. If you know the square footage and want to know what size circle fits, the formula is: Example: 252 sq. ft. area π r(2) = 252 s/f Divide pi into 252 s/f that will equal r(2) or 81. You must then find the square root of 81 or 9 (square root is the number multiplied by itself to equal 81). 9 (the square root of 81) is half the diameter of the circle. Double that, or 9 + 9=a diameter of an 18 foot circle. To find the circumference of a circle (the outside measurement around the circle): (pi) π x diameter (the measurement straight across the circle) Example: A 8 ft. circle 3.14 x 8’ = 25.12 lineal feet Shown: one Circle Kit= 8’ Diameter © CST 4/11 21 Instalaciones de Tabiques + Para nuestros instaladores de habla español. Todos los tamaños del tabiques son nominales y deben ser premedidos al hacer un trabajo donde están críticas las dimensiones exactas. Descripción de las instalaciones de tabiques CST La Excavación- El ingrediente para una aplicación exitosa del tabique es una base apropiada. Las profundidades sugeridas son 4” a 6” para calzadas y patios, 8”a 10” para caminos de entrada y otras aplicaciónes de vehículos. Preparacion De Base-En areas humedas o mojadas, una tela de separación/geotextile de tierra se debe utilizar para separar tierra virgen de las base. La materia de la base debe consistir en 3/4” el proceso de cantera. La materia debe ser plana y comprimida en 4” ascensores utilizando de un compactor vibrante de gas que tenga un plato. Despues de las compación final, verifique el area entera para condiciónes apropiadas de tono y nivel. Restricciónes del borde-los bordes para su diseño de la disposición se pueden poner en lugar. El borde se coloca directamente sobre las base del proceso de cantera y se asegura con empalares de acero de 10”. Un empalo se debe poner cada dos pies para las calzadas y patios y cada pie para caminos de entrada. Cama Fija-Una cama fija de arena concreta se puede ahora separar encima del la base comprimida. Para las areas estrechas tal como una calzada el bordeo de un PVC de puede utilizar como un guia con una tabla de madera de 2”x 4”. Para areas mas expnsivas, tubos paralelos de un diametro de 1” pueden ser puestos. Para propuestos de desague, el tono minimo debe ser 1/4” pro pie. Instalación De Tabique-Coloque los tabiques en el diseño deseado. Escoja tabiques de multiples cubos para mezclar color optimo. Las lineas de cuerad participaran en asegurar lienas rectas. El espacio entre los tabiques no debe exceder 1/8”. Comprimir Y Barrer-Separa y barre arena sobre los tabiques. Vibrando los tabiques con un compresor de plato forzara la arena entre los empalmes que se estabilice y que se nivele la cama fija. La arena de exceso se debe barrer en los empalmes. Barra adicionalmente como vea necesario. 22 © CST 4/11 All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical. Paving Stone Installations An Overview for CST Paving Stone Installations SECTION 3 INTERLOCKING CONCRETE PAVER INSTALLATION: Professionals and do-it-yourselfers alike can install interlocking concrete pavers successfully. You will probably have to rent some tools that the average homeowner does not have. If you take your time and pay close attention to the base preparation, you will be pleased with the results. EXCAVATION: Before digging, always call your local utility company to locate any underground lines. In general terms, a minimum of 4” of compacted aggregate base is recommended for patios and walkways, and 8” for residential driveways where freeze/thaw conditions exist. Add 3” for the depth of the bedding sand and the paver thickness to determine the total depth to excavate. Excavation should be 6”wider than the finished pavement’s dimensions on sides where edge restraint is to be used. Slope and grade are important to ensure proper runoff. It is best to plan at least a 1/4” per foot drop, but try not to exceed 1/2” per foot. BASE PREPARATION: As with any building project, the finished pavers will be only as good as the construction of the base. For this reason, this is the MOST important part of the installation process. First, run your plate compactor over the excavated area, making sure that the soil does not get stuck to the bottom of the plate tamper. Each pass should overlap the previous one by about 4”. Compaction should be performed in one direction (north-south)then a second time at a right angle (east-west) to the first compaction. It is suggested that a soil separation fabric be laid down over the compacted sub grade, especially in moist or wet areas, to separate virgin soil from the base. Now spread your stone base material out evenly in a 2” layer. If material is dry and dusty, use a garden hose to evenly moisten it down. This will help make the gravel easier to rake and faster to compact. Starting around the outer perimeter, use the plate compactor to pack together the base, again overlapping each pass about 4” and working towards the center. You should make at least two complete passes for each layer. Repeat this process for each subsequent layer of base material until the final thickness is achieved. After final compaction, check the entire area for proper pitch and level conditions. The base should now reflect the final grade of your pavers. If you were to place a straight edge on the surface, there should be no more than a 1/4” gap at any point along the straight edge. EDGE RESTRAINTS: The borders for your layout design may now be put into place. The edging is laid directly upon the quarry process base and secured with 10” steel spikes. One spike should be used every (2) feet for walkways and patios and every one (1) foot for driveways and radii. SAND SETTING BED: A setting bed of concrete sand can now be spread on top of the compacted base. Note: It is always important to keep your sand dry. Always keep your sand covered in case of rain. It is suggested that you only screed sand for areas where you will be laying pavers that same day. Lay the screed guides (1” outside diameter electrical conduit, strips of wood or other suitable rigid material) on top of the compacted base material 4’- 6’ apart and parallel. For narrow areas such as walkways, the PVC edging can be used as a guide with a notched 2x4” board. When the pavers are set on the sand and compacted, the 1” of sand will compress to 1/2” to 5/8” thickness. INSTALLATION OF PAVERS: All projects must start a perfect 90-degree angle. Use the 3-4-5-triangle method to establish this. For an even mix of pavers, select pavers from multiple cubes for optimum color blending. Starting from a permanent edge such as a house, driveway, or even a piece of rigid PVC edge restraint, lay your first paver starting from either side. String lines will assist in assuring straight lines. Spacingbetween paversshould not exceed 1/8”. Set pavers lightly on the sand, never press or hammer them in. If you are doing the project over a couple of days, cover the entire area with plastic overnight if rain is expected. COMPACTING AND SWEEPING: Spread and sweep sand over the entire top of the pavers using a stiff bristle broom. Vibrating with a plate compactor will force the sand between the joints stabilizing and leveling the final surface. The recommeded application is the use of a layer between the compactor and the pavers. Excess sand should be swept in the joints. Resweep additionally as necessary. © CST 4/11 23 Paving Stone Installation Details **These illustrations are just a basic guideline** Overview of Paving Stone Installations Figure A • Typical Residential Detail SAND FILLED JOINTS MIN. LENGTH EqUAL TO BASE THICKNESS *Walkway • Patio • Pool Deck CST PAVERS EDGE RESTRAINT SETTING BED 6 CM PAVER METAL SPIKE 4” 1” COARSE GRAVEL BASE COMPACTED SOIL SUB GRADE Figure B • Typical Light Vehicular Detail **The following illustrations show only a “cut-away” view, the gravel base should extend beyond the edge restraint an equal amount to the depth. *Residential Driveway• Light Truck • Shopping Mall • Plaza SAND FILLED JOINTS CST PAVER 6 CM PAVER EDGE RESTRAINT SETTING BED 1” 6”- 10” COARSE GRAVEL BASE SOIL SEPARATION FABRIC COMPACTED SUBGRADE Figure C • Typical Heavy Construction Detail *Roadway • Industrial/Heavy Truck • Gas Station SAND FILLED JOINTS CST PAVER EDGE RESTRAINT 8 CM PAVER 1” 10”-12” SETTING BED COARSE GRAVEL BASE SOIL SEPARATION FABRIC COMPACTED SUBGRADE Depending on soil conditions, soil separation fabric may be necessary. Check with your local dealer or www.icpi.org for more detailed installation information. 24 © CST 4/11 Permeable Paver Installation Details CST Turf-Stone Grid Paver Detail Turf-Stone offers specific and distinct advantages for Erosion Control, Overflow Parking, Scenic Parks, Emergency Access and other vehicular access areas. Figure A • Typical Detail: Figure C • Storm Water Run-Off Control: 4” (10cm) Turf-Stone SNAPEDGE ® TOPSOIL Compacted Soil At Perimeter Turf-Stone Paver 4” (10cm) ⁄2”to 1” setting bed 1 8” (200 mm) minimum Compacted aggregate base Depth to be determined by application Base extends 12 in. (300mm) beyond Turfstone perimeter Compacted Soil Subgrade Open Graded Aggregate Compacted to 8” (200 MM) Minimum Depth Geotextile: Cover Top, Bottom, and Sides of Base Maintenance: CST Turf-Stone pavers planted with grass require the same maintenance as lawns, such as watering, mowing, removal of weeds and occasional fertilizing. Turf-Stone is planted with grass, because the salt will kill the vegetation. Placing #8 aggregate may be used inside the Turf-Stone openings as an alternative. Snow can be plowed from Turf-Stone if the plow blade is raised slightly above the surface. Because of their large slab-style shape, Turf-Stone pavers may crack during compaction or while in use. One or two cracks in a unit will not affect the structural integrity or its performance. SECTION 3 Existing soil sub-grade compacted ⁄8” Stone in Openings 3 CST Permeable Interlocking Concrete Paver Detail (PICP) An open-graded base is most commonly used because it has water storage capacity (void space between the aggregates) of typically 30% to 40%. The stone sizes in open-graded bases can be as large as 3 in. (75 mm) and as small as 1D4 in. (6 mm). There is typically a thinner layer of small stone sizes (6 mm to 1 mm) used for bedding directly under the concrete pavers. The bedding and base bedding material maximizes storage, filtering, and treatment of pollutants in stormwater runoff entering the pavement surface. Open-graded bases are preferred because of the storage and treatment benefits. If soil infiltration is slow (generally under 0.5 in./hour or 1.3 x 10-2 m/sec), perforated plastic pipe drains at the bottom of the base can remove excess water while still allowing some of the water to infiltrate into the soil. The drainage rate for the water contained in the base is typically no greater than 24 hours. Over practically impervious soils or high bedrock, an impervious pond liner can be used to detain, filter and release the water through drain pipes. Regardless of the rate of soil infiltration, the filtering action of the open-graded base can reduce water pollutants. © CST 4/11 25 Site Preparation Formulas BASE MATERIAL CALCULATIONS: The following formula is used to calculate the amount of base material (3⁄4 QP). Step 1: Length x Width = Area (Measured in square feet) Step 2: Area ÷ 12 x Inches of Base Required = Total Cubic Feet of Base Step 3: Cubic Feet of Base x 1.25 (compaction factor) ÷ 27 =Yards of Base Needed BEDDING SAND CALCULATIONS: The following formula is used to calculate the amount of bedding sand or stone dust (Clean, sharp, well graded). Note: 1” to 11⁄2”, but no greater than 11⁄2 ”. Step 1: Length x Width = Area (Measured in square feet) Step 2: Area ÷ 12 x 1” (typical thickness) = Cubic Feet of Sand Step 3: Cubic Feet of Sand ÷ 27 = Yards of Sand Needed EDGE RESTRAINT CALCULATIONS: The following formula is used to calculate the amount of edging. Step 1: Measure the total linear footage of job, less any existing edge (foundation, curbing, wall etc.) Step 2: Total Lineal Feet of Snap Edge Required ÷ 8’ = Total Pieces of Snap Edge required. *Calculation formulas are provided as a service by CST for estimating Step 3: Spikes Required--Driveway 1 Per 1 L/F material requirements. CST will not be held responsible in any way for Walkway 1 Per 2 L/F resulting product overage or shortage. ? Frequently Asked Paver questions What is MONO-CAST®? With CST’s MONO-CAST process, the strength and colors goes all the way through the paver, the color won’t wear away. CST uses extremely high quality pigments to color our products. Unlike some pavers that have a thin “topcoat,” CST pavers are colored throughout the entire paver. Because of the sun’s ultraviolet rays some overall fading may occur on any pavers. ® ? How do I clean my Pavers? CST recommends using one of the many Techni-Seal Cleaners that we offer. Contact your local dealer for their recommendation on which Techni-Seal cleaner is best for you. Should I seal my pavers? Sealers help in enhancing colors and resisting stains. Techni-Seal has a variety of sealers available, including some that are high gloss, and some that are matte surface. You must wait at least a full season before applying a sealer. ? Will weeds grow up through the pavers? Weeds do not grow up from below the pavers through the quarry process base. The growth of weeds and grasses results from airborne seeds. Ask your local dealer for their recommendations on which type of weed killer to use for your particular application. But for best results,use Techni-Seal Polymeric Sand during the installation of your pavers to eliminate weeds,ants, etc. 26 © CST 4/11 ? ? Frequently Asked Questions Will snow plowing damage pavers? Snow removal is the same as with other pavements. Just plow, shovel or use a snow blower. What is efflorescence? Efflorescence is a whitish powder-like deposit which sometimes appears on concrete and clay products. The deposit is the residue of a soluble salt (inherent in concrete products) carried to the face of the product by moisture and left on the surface as a dried white powder. Efflorescence is completely natural and will disappear with time. ? ? Frequently Asked Questions on Permeable Pavers What are Permeable Pavers? Permeable interlocking concrete pavement (PICP) is comprised of a layer of concrete pavers separated by joints filled with small stones. Water enters joints between solid concrete pavers and flows through an "opengraded" base, i.e. crushed stone layers with no small or fine particles. The void spaces among the crushed stones store water and infiltrate it back into the soil subgrade. The stones in the joints provide 100% surface permeability and the base filters stormwater and reduces pollutants. ? ? ? Do you install Permeable Pavers just like regular pavers? No. Permeable Pavers are installed over an open-graded stone aggregate base with no fines. Standard pavers are installed over a crushed stone base with a sand setting bed. ? ? Are there different kinds of Permeable Pavers? There are Grass Pavers which can have vegetation planted in the holes or voids. CST calls theirs Turf-Stone. Interlocking Concrete Pavers are a popular choice in permeable paving. They are filled with open-graded stone aggregates. CST manufactures four different designs of this kind of permeable. ? Does the surface conform to the Americans with Disabilities Act (ADA) requirements? Yes. ADA Design Guidelines require that surfaces be firm, stable and slip resistant. PICP designs can provide a firm and stable surface for visually impaired persons and those using wheeled mobility devices. If the openings in the surface are not desirable, solid units can be used in areas subject to disabled persons. Such areas might include designated spaces in parking lots. ? ? How is a PICP surface cleaned and how often? The openings in the surface of PICPs will require periodic removal of detritus and sediment trapped by the small sized crushed stone. Dirt is typically removed by a vacuum-sweeping street cleaning machine. Cleaning is done when the pavement surface and detritus are dry and can be loosened by sweeping and vacuuming. The frequency of cleaning will vary with the used of the pavement and position of the sediment, leaves, etc. from adjacent areas. Cleaning should be done at least once a year, and the surface monitored during the early life of the pavement so that a regular cleaning schedule can be established. © CST 4/11 27 SECTION 4 Are Permeable Pavers worse or better than regular pavers in winter conditions? When the sun and temperature are right, ice and snow on PICPs (Permeable Interlocking Concrete Pavement) can melt and immediately soak into the pavement surface. Water does not collect on the surface and re-freeze. This reduces slipping hazards. Sand should not be used for foot or tire traction on PICP. Deicing salts can be used. After plowing, melting of any remaining snow can occur if the temperature rises above freezing. This will help eliminate ice from forming and reduce salt contamination in groundwater. They have the same ability to accept snow plows & blowers without paver damage. VERSA-LOK® Retaining Wall Structural Wall System Pallets Per Truck Load 11 w/ princeton 13 w/ flatbed Sq. Face Ft. Per Pallet Units Per Pallet Est. Shipping Weight Per Cube Pieces Per Face Ft. 80 lbs. 32 48 3,842 lbs. 1.5 8” 42 lbs. 8 24 1010 lbs. 3 40 6” 8” 57 lbs. 8.8 18 1026.5 lbs. 1 48 3 5⁄8” 12” 57 lbs. 19.2 48 2,738 lb 64 Lineal Feet per Cube 19 ⁄2” N/A N/A N/A 100/ Bag 500/Box N/A N/A N/A N/A 48” 50 lbs. N/A N/A N/A N/A N/A Length Height Depth Weight VERSA-LOK® Standard Unit 16” 6” 12” VERSA-LOK® Corner Unit CST Full Corner 12” 6” 16” VERSA-LOK® Cap Units 16” VERSA-LOK® Pins 6 3⁄4” VERSA-LOK® Pallets 48” 1 16” Versa-Pins® STANDARD CORNER FULL CORNER C-CAP * All of these wall units are available in Standard Finish and the Weathered™ Finish. **Using CST Full Corner in the Weathered™ finish saves time & labor because both sides exposed are Weathered™. Colors: Antique Grey, Walnut Blend, Butternut, Red Flash, Hickory & Brown Flash **When making a curve with VERSA-LOK® Standard Units, the minimum outside radius is 8 feet at the top of the wall. The 3/4” setback of each unit creates a cant of approximately 7˚(degrees). Canted walls are structurally more stable than vertical walls because the gravitational forces “pull” walls into retained soil. 28 Contact: www.versa-lok.com for more information © CST 4/11 VERSA-LOK® Mosaic Wall System Length Height Depth Weight Sq. Face Ft. Per Pallet Units Per Pallet VERSA-LOK® Standard Unit VERSA-LOK® Accent Unit 16” 6” 12” 79 lbs. 32 48 3,842 lbs. 1.5 11 12” 4” 12” 36.5 lbs. 32 96 3 12 VERSA-LOK® Cobble Unit 8” 6” 12” 38.5 lbs. 32 96 3,506 lbs. 3,698 lbs. 3 12 16” 3 5⁄8” 12” 56 lbs. 19.2 48 2,738 lb N/A 19 N/A 100/ Bag 500/Box N/A N/A N/A VERSA-LOK® Cap Units VERSA-LOK® Snap-Off Pins 6.8” Snap-Off 4.6” N/A N/A Est. Shipping Pieces Weight Per Per Cube Face Ft. Pallets Per Truck Load w/princeton Mosaic Wall System Colors: Antique Grey, Walnut Blend, Butternut, Red Flash, Hickory & Brown Flash Available: Standard Finish or Weathered Finish ™ STANDARD No. of Standard Units= Wall Sq. Footage ÷ 1.66 ACCENT No. of Accent Units= Wall Sq. Footage ÷ 1.66 x 2 COBBLE Snap -Off Pins ® C-CAP No. of Cobble Units= Wall Sq. Footage ÷ 1.66 SECTION 4 Mosaic Quantity Estimation Table Each Mosaic Panel is 1.66 square feet in wall-face area. For each 10” high panel, there is one Standard unit, two Accent units, and one Cobble unit. Mosaic is available in both Standard and Weathered™ finishes. Exposed Wall Height Exposed Wall Length 10 Ft. 12 Ft. 14 Ft. 16 Ft. 18 Ft. 20 Ft. 22 Ft. 10 “ Standard Cobble Accent 5 5 10 6 6 12 7 7 14 8 8 16 9 9 18 10 10 20 11 11 22 12 12 24 20 “ Standard Cobble Accent 10 10 20 12 12 24 14 14 28 16 16 32 18 18 36 20 20 40 22 22 44 30 “ Standard Cobble Accent 15 15 30 18 18 36 21 21 42 24 24 48 27 27 54 30 30 60 40 “ Standard Cobble Accent 20 20 40 24 24 48 28 28 56 32 32 64 36 36 72 40 40 80 © CST 4/11 24 Ft. 26 Ft. 28 Ft. 30 Ft. 13 13 26 14 14 28 15 15 30 24 24 48 26 26 52 28 28 56 30 30 60 33 33 66 36 36 72 39 39 78 42 42 84 45 45 90 44 44 88 48 48 96 52 52 104 56 56 112 60 60 120 29 VERSA-LOK® Square Foot Wall Length Height Depth Weight Sq. Face Ft. Per Pallet Units Per Pallet Est. Shipping Weight Per Cube Pieces Per Face Ft. Pallets Per Truck Load w/ princeton Square Foot Unit 18” 8” 12” 82 lbs. 36 36 3,002 lbs. 1 14 Square Foot Corner 18” 8” 9” 98 lbs. N/A 20 1960 lbs. .75 24 VERSA-LOK® 6 3⁄4” 1 ⁄2” N/A N/A N/A 100/ Bag 500/Box N/A N/A N/A 3 5⁄8” 12” 56 lbs. 19.2 48 2,738 lb N/A 16 VERSA-LOK® Square Foot System Pins VERSA-LOK® C-Cap Unit 16” Available: Standard Finish or Weathered™ Finish 16” **Sq. Foot corner calculations are using both exposed faces of the corner stone. C-CAP Standard Finish Weathered ™ SQ Ft. Corner Std & Weathered™ Versa-Pins ® Colors: Antique Grey, Walnut Blend, Hickory, Butternut, Red Flash & Brown Flash. Square Foot™ retaining walls are economically installed and mechanically fastened without mortar and do not require concrete footings. Like Versa-Lok® Standard, a pinning system is used. In addition, each unit covers one square foot of wall face, making Square Foot™ retaining walls an economical choice for large commercial and agency projects. 30 © CST 4/11 CST Munich Wall & Fire Pits All Munich Wall Products are available in Weathered™ finish ONLY. **Sq. Foot calculations are using the 12”x4” face. Munich Wall Product Length Height Depth Wt. Sq. Face Ft. Per Pallet Units Per Pallet Est. Ship. Weight Per Cube Pieces Per Face Ft. Pallets Per Truck Munich Wall 12” 4” 8” 30 lbs. 40 120 3600 lbs. 3 13 All Munich Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash W! NE Half Large Unit Large Unit (one side is angled, one side is straight) (both sides are angled) Munich Wall Large Radius Combo (pkg’d together on one pallet) Product Length of Major Face Height Depth Wt. Sq. Face Ft. Per Pallet Units Per Pallet Half Large Unit 6” 4” 8” 13 lbs. 6 36 Large Unit 12” 4” 8” 26 lbs. 24 72 Est. Ship. Weight Per Cube 2358 lbs. Pieces Per Face Ft. 6 Pallets Per Truck 19 3 W! NE SECTION 4 **Used primarily in conjunction with our original Munich (shown above) to make a radius or with the Munich Small Radius, (shown below) to make serpentine walls. Small Radius Unit (both sides are angled) Munich Wall Small Radius Product Small Unit Length of Major Face Height Depth Wt. Sq. Face Ft. Per Pallet Units Per Pallet Est. Ship. Weight Per Cube Pieces Per Face Ft. Pallets Per Truck 8” 4” 8” 16 lbs. 48 216 3542 lbs. 4.5 13 **Note: Contains enough pieces to build 3 Firepits that are 4 courses tall. W! NE Munich Wall Fire Pit Kit (Complete) Assembled on Pallet, comes with: 72 Munich Wall Small Radius Units, (4 courses high, outside dimension approx. 46” in diameter, inside dimension approx. 30” in diameter. Each row requires 18 pieces to complete a full 360 degree circle.) Also included are a steel Fire Pit Ring (approx. 7” deep by 29”in diameter) with removeable grill. Unit is topped with an easy access spark screen. Included are 4 bags of coarse sand. Each kit weighs 1482 lbs. ** Please contact your local code official PRIOR to commencing any hardscape installation. The home owner and / or installer are responsible for all construction code compliance. Steel components of any appliance in direct contact to high temperatures may experience mild rusting after finish has been removed; this is natural as with any out door grilling appliance. © CST 4/11 31 VERSA-LOK® Veranda 6” Wall The Veranda Wall units are CST’s Freestanding Wall. The three main pieces are sold as a “Combo Kit”. Use Veranda to create beautiful borders along patios and walkways. Veranda utilizes 4 versatile unit sizes to easily create a random appearance in both straight and curved applications. These units are stacked on a Colors: Butternut, Antique Grey, Hickory, compacted granular base and secured using Versa-Lok adhesive. side up or upside Red Flash, Brown Flash & Walnut Blend Units can be placed forwards, backwards, right ™ down. Available in Standard and Weathered Finish. ® ‰ Veranda 6” Wall System Combo Kit: Small, Medium & Large Units Pcs. Per Cube Layers Per Cube Pcs. Per Layer Sq. Face Foot Per Cube Est. Shipping Weight Per Cube 40 of each size 4 10 of each size 40 4310 *Veranda is a garden wall and should not exceed 36” in height including the cap. Veranda Cap is available in both Standard and Weatherd Finish ™ Small Unit 9 ⁄8” deep 6” tall 5” wide face 4” narrow face 3 Medium Unit 9 ⁄8” deep 6” tall 8” wide face 7” narrow face 3 Large Unit Vertical Unit 9 ⁄8” deep 6” tall 13” wide face 11” narrow face 9 ⁄8” deep 12” tall 6” wide both faces 3 3 Veranda Cap 12” deep 3” tall 14 wide face 12” narrow face Veranda Wall System Unit Width Height Depth Weight Sq. Face Foot Per Cube Est. Shipping Weight Per Cube Pieces Per Face Foot Units Per Cube ‰ Large 13” wide 11” narrow 6” 9 3⁄8” 55 lbs. 30 3350 lbs. 2 60 ‰ Vertical 6” 12” 9 3⁄8” 53 1⁄2 lbs. 30 3210 lbs. 2 60 ‰ Veranda Cap 14” wide 12” narrow 3” 12” 35 lbs. 44.16 lineal feet 1680 lbs. .92 lineal feet 48 ** The minimum outside radius (half of the distance straight across) of the Combo Kit Veranda is 5’11”. The minimum radius when using the Large Veranda (only) is 4’8”. Radius Measurements of Veranda Cap can be found on page 49. 32 ‰ Denotes Pedricktown Produced Product--All Veranda Products © CST 4/11 Veranda 3” VERSA-LOK® Veranda 3” Wall & Corners W! NE • Free Standing Design •Three versatile sizes available in Combo Kit • Units can be placed forward, backward, right side up, or upside down • No mortar or frost footings needed • Uses the same Veranda Caps as larger Veranda • Can be used together with the original Veranda for a popular varied size look Available in Antique Grey, Butternut, Hickory & Red Flash. **Veranda 3” Combo Kit: Small, Medium & Large Standard or Weathered™ finish ‰ Veranda 3” Wall System Combo Kit: Sm., Med., Lg. Pcs. Per Cube 80 of each size Layers Per Cube 8 Pcs. Per Layer 10 of each size Sq. Face Foot Per Cube 40 Est. Shipping Weight Per Cube have all the same dimensions as the 6” wall EXCEPT are 3” tall instead of 6” tall. 4310 Building Veranda Corners 1/2 Large Unit 1/2 Large Unit Running Bond First Course Third Course 1/2 Large Unit 1/2 Large Unit Fourth Course Second Course 1/2 Large Unit © CST 4/11 Inside Corner Outside Corner 33 SECTION 4 With the Veranda Combo Kits, 90-degree corners can be made with just a few splits. We recommend using 1 Large unit split in half for your corner pieces. From the corner, continue on using a running bond. Alternate the first unit coming off the corner on each course to break up the pattern. Veranda Units do not have split lines, so a hydra-splitter, will be necessary. A masonry hammer field dressing may also be necessary to achieve the Weathered™ look. Other CST Wall Systems CST Plus-Stone® Product Length Height Depth Weight Units Per Pallet Est. Ship. Weight Per Cube Pieces Per Face Ft. Pallets Per Truck Plus-Stone® Wall Block 10” 6” 12” 55 lbs. 64 3570 lbs 2.5 14 Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash Available in Standard and Weathered™ Finish *Maximum recommended height for Walls built with Plus-Stone is 40” (inches) high. Individual site, soil and loading conditions may limit wall height to less than 40” (inches). Please contact your CST representative if unsure about any site, soil or height requirements. Plus-Stone is a product of CST. It can be used as a component in a Versa-Lok or Mosaic Retaining Wall. It was not developed by, nor is it endorsed by Versa-Lok Retaining Wall Systems. Plus-Stone is not a pin system and must be glued into place. Use of Plus-Stone is for aesthetic purposes only. ® ® Maximum Wall Height: 2 Feet Handy-Stone® Mini Wall System Mini Wall System Handy-Stone ® Length Height Depth Weight Units Per Pallet Est. Ship. Weight Per Cube Pieces Per Face Ft. Pallets Per Truck 9” 4” 6” 14 lbs. 288 4,082 Lbs. 4 12 Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash Available in Standard Finish. Weathered™ Finish is available only as a special order. *Note: Sold in full cube quantities Only. Landscape Steps Size Pieces per Pallet Weight per Piece Est. Shipping Weight Per Cube 6 x 16 x 48” 10 420 4200 6 x 16 x 36” 10 300 3000 Colors: Brown & Grey 34 © CST 4/11 Pier Caps & Column Kits Colors for all products on this page: Grey & Brown Flat Top-Pier Cap Size Pieces per Pallet 22 x 22 26 x 26 30 x 30 32 x 32 36 x 36 40 24 12 12 12 Weight per Piece est. Ship. Weight per Pallet 95 130 155 180 240 3800 3120 1860 2160 2880 Peaked-Pier Cap Size Pieces per Pallet Weight per Piece est Ship. Weight per Pallet 22 x 22 26 x 26 30 x 30 12 12 6 145 190 275 1740 2280 1650 32 x 32 6 280 1680 Size Pieces per Pallet Weight per Piece est Shop. Weight per Pallet 22 x 22 12 135 1620 26 x 26 12 180 2160 30 x 30 32 x 32 6 6 240 250 1440 1500 Light Top-Pier Cap Choose from 3 Pier Cap Styles to top your CST Column Kits! Full Corner Column Kit VeRSA-LoK® Corner Column Kit Munich Wall Column Kit (Weathered™ only) SECTION 4 Square Foot Corner Column Kit Kit Colors: Antique Grey, Butternut, Hickory, Red Flash, Brown Flash and Walnut Blend. *Available in Standard & Weathered™ Finish. **20” Column in Weathered Finish will require “field dressing.” CST Column Kit Column Size Pieces Per Kit est. Ship. Weight per Cube VL Square Foot Column 27” Column 40” High 20 1960 lbs. Full Corner Column 24” Column 36” High 24 1368 lbs. VeRSA-LoK Corner Column 20” Column 36” High 24 1010 lbs. Munich Wall Column 20” Column 36” High 36 1080 lbs. © CST 4/11 35 Basic Wall Design Elements See VeRSA-LoK® Technical Bulletin # 3 for more corner details including proper placement of geosynthetic soil reinforcement. Half units on outside 90 degree corners do not pin. It is recommended to secure them using Versa-Lok® concrete adhesive. No unit modification is necessary to install inside 90 degree corners. Place full-size standard units as shown below, adjusting for proper vertical joint arrangement. Corners VeRSA-LoK® solid concrete units may be easily used to create an unlimited variety of corners. outside 90 degree corner units are easily created by splitting VeRSA-LoK® standard units in half. Alternate half units as shown above. This creates about a four-inch overlap of the units below. This is acceptable Versa-Lok® units do not need to be exactly halfway over the lower units (half-bond). 45˚Corners All even numbered rows All odd numbered rows The illustration represents alternating courses and that VeRSA-LoK® Standard units are modified to create 45˚ outside corners. Split units where textured faces are desired and visible. Saw-cut units when straight edges are needed to fit closely next to adjacent units. Alternating corner units should overlap--do not butt or miter corners! If corners are butted or mitered, differential movement between “separate walls” can occur. Contact: www.versa-lok.com for more information 36 © CST 4/11 For VERSA-LOK® Standard Unit Walls VERSA-LOK® Units Material Estimating Sheet Area of Wall (SF) x 1.5 Units per SF = Number of Units SF x 1.5 = Units Needed VERSA-LOK® Pins Units x 2 Pins per Unit = Number of Pins Units x 2 Pins Needed *NoTe: Pins will not be used on the base course. VERSA-LOK® Caps Linear Feet of Wall (LF) x .75 = Number of C Caps LF x .75 = C Caps Needed Additional caps may be needed for special splits or cuts. VERSA-LOK® Concrete Adhesive 11 oz. Tube: LF ÷ 14 LF per Tube = Tubes Contact: www.versa-lok.com for more information © CST 4/11 37 SECTION 5 *For estimating purposes, use the grid tables. They provide approximate amounts of Versa-Grid® soil reinforcement needed to construct walls in certain soil and loading conditions. For tall walls or complex situations, Versa-Lok® engineers can prepare specific preliminary designs to be used for estimation purposes. VERSA-LOK® Unit Specifications VERSA-LOK® Units For VERSA-LOK® Standard Unit Walls **All slots should be facing UP when constructing a VeRSA-LoK® Wall. Standard Finish (Actual unit size and weight may vary slightly by region.) Height: 6 inches 16 inches 14 inches 12 inches 2 2/3 foot 3 0.62 foot 80 lbs. 2 120 lbs./foot Width: (face) Width: (rear) Depth: Face Area: Volume: Weight: Weight/Face Area: Weathered™ Finish VERSA-PIN UNITS ® Length: Diameter: Material: 6.8 inches 0.48 inches Glass-Reinforced Nylon C-Cap 16” VERSA-LOK CAP UNITS ® Height: Width: (face) Width: (rear) Depth: Weight: C Caps C Caps C Caps 3 5⁄8 inches 16 inches 16 inches 12 inches 56 lbs. Standard Finish 16” Weathered™ Finish Contact: www.versa-lok.com for more information 38 © CST 4/11 Geogrid & Geosynthetic Materials The maximum unreinfored wall height varies depending on site conditions, but does not exceed four feet. Taller walls require soil reinforcement designed by a qualified engineer. Product: Versa-Grid Length Width Total Square Yardage Versa-Grid 1.5 50 L/F. 4 Ft. 22.22 S/Y 150 L/F 6 Ft. 100 S/Y 150 L/F 6 Ft. 100 S/Y ® Versa-Grid 3.0 ® Versa-Grid 5.0 ® Properly designed, Versa-Grid® reinforced walls may be economically constructed to heights exceeding 40 feet. IMPoRTANT! Versa-Grid® must be unrolled and installed perpendicular to the retaining wall face. Failure to install in this direction may result in structurally unsafe wall conditions. If unsure about any wall construction procedures, please contact CST or VeRSA-LoK at (800) 770-4525. SECTION 5 Versa-Grid® 1.5 Designed for walls of 6’ and under. Features include: • No memory, lays flat • Bi-directional strength • High -tenacity polyester • easy to install • Resists chemicals • Inert to biological degradation Geosynthetic Soil Reinforcement © CST 4/11 Contact: www.versa-lok.com for more information 39 This is the exact same chart that is needed for retaining walls built using VeRSA-LoK® Standard Units and VeRSA-LoK® Square Foot™ Units. VERSA-Grid® Estimating Chart These tables are provided for estimating purposes only . They should Design standards and properties These design charts assume used to develop thses charts were: the following conditions: not be used or relied upon for any application without verification of accuracy, suitability, and applicability for the use contemplated, which is • Design methodology-in general accor• Uniform soil conditions the sole responsibility of the user. A final, project specific design should be dance with NCMA Design Manual for • Stable foundation soils prepared by a qualified, licensed, professional Civil Engineer (P.E.) based SRW’s • Level grade in front of the wall on actual site conditions. Preparation of these tables did not include •Unit weight of soil (Y) 120 pcf consideration or analysis of global slope stability or allowable bearing • No groundwater/water loads •Internal friction angle of soil capacity of foundation soils. These must be reviewed for each project by a • Slopes and loads behind qualified Geotechnical Engineer. as shown on charts Ø the wall as shown There are three tables provided in this guide to help estimate geogrid for •Long term design strength of different wall loading situations--level backfill, sloping backfill, and • No additional loading behind wall the geogrid (LTDS) surcharges. To estimate geogrid quantities, first look under the column (such as tiered walls, building loads, etc.) appropriate for the project soils, determine the height (H) of the proposed • Versa-Grid VG 3.0- 1250 lbs/ft wall and read across for the row (under appropriate soil column) to • Versa-Grid VG 5.0-1875 lbs/ft approximate geogrid type, number of layers, and lengths of each layer. ® ® LEVEL BACKFILL Gravel ( Ø= 34°) H (feet) D (feet) 4 5 Sand ( Ø= 30°) L(feet) l ayers 0.5 n/a n/a n/a 4 0.5 4.0 0.5 3.5 2 VG 3.0 5 0.5 4.0 6 0.5 4.0 2 VG 3.0 6 0.5 7 1.0 5.0 3 VG 3.0 7 8 1.0 5.5 4 VG 3.0 8 9 1.0 6.0 4 VG 3.0 10 1.0 6.5 5 12 1.0 8.0 6 SLOPING BACKFILL VERSA-Grid H (feet) VERSA-Grid H (feet) D (feet) L(feet) 1 VG 3.0 4 0.5 4.0 1 VG 3.0 2 VG 3.0 5 0.5 4.5 2 VG 3.0 5.0 2 VG 3.0 6 0.5 5.0 2 VG 3.0 1.0 5.5 3 VG 3.0 7 1.0 5.5 3 VG 3.0 1.0 6.0 4 VG 3.0 8 1.0 6.0 4 VG 3.0 9 1.0 6.5 5 VG 3.0 9 1.0 6.5 5 VG 3.0 VG 3.0 10 1.0 7.0 5 VG 3.0 10 1.0 7.0 6 VG 3.0 VG 3.0 12 1.0 8.5 7 VG 3.0 12 1.0 8.5 7 VG 3.0 Gravel ( Ø= 34°) H (feet) L(feet) l ayers Sand ( Ø= 30°) VERSA-Grid Clay ( Ø=28°) l ayers D (feet) L(feet) 0.5 4.5 1 VG 3.0 4 0.5 4.5 2 VG 3.0 5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0 6 0.5 5.5 3 VG 3.0 6 0.5 6.0 3 VG 3.0 VG 3.0 7 1.0 6.5 4 VG 3.0 7 1.0 8.0 4 VG 3.0 VG 3.0 8 1.0 7.0 5 VG 3.0 8 1.0 9.5 5 VG 3.0 5 VG 3.0 9 1.0 8.0 6 VG 3.0 9 1.0 11.0 6 VG 3.0 7.0 6 VG 3.0 10 1.0 8.5 6 VG 3.0 10 1.0 12.0 6 VG 5.0 8.5 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 15.0 7 VG 5.0 L(feet) 4 0.5 4.0 1 VG 3.0 4 5 0.5 4.0 2 VG 3.0 6 0.5 5.0 3 VG 3.0 7 1.0 5.5 4 8 1.0 6.0 4 9 1.0 6.5 10 1.0 12 1.0 Gravel ( Ø= 34°) D (feet) l ayers L(feet) l ayers VERSA-Grid H (feet) D (feet) SURCHARGE BACKFILL D (feet) Clay ( Ø=28°) VERSA-Grid Sand ( Ø= 30°) VERSA-Grid H (feet) D (feet) H (feet) l ayers VERSA-Grid Clay ( Ø=28°) H (feet) D (feet) L(feet) l ayers L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid 4 0.5 4.0 2 VG 3.0 4 0.5 4.5 2 VG 3.0 4 0.5 5.5 2 VG 3.0 5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0 5 0.5 6.0 2 VG 3.0 6 0.5 5.0 3 VG 3.0 6 0.5 6.0 3 VG 3.0 6 0.5 6.5 3 VG 3.0 7 1.0 6.0 4 VG 3.0 7 1.0 7.0 4 VG 3.0 7 1.0 7.5 4 VG 3.0 8 1.0 6.5 4 VG 3.0 8 1.0 7.5 5 VG 3.0 8 1.0 8.0 5 VG 3.0 9 1.0 7.0 5 VG 3.0 9 1.0 8.5 5 VG 3.0 9 1.0 9.0 5 VG 3.0 10 1.0 7.5 5 VG 3.0 10 1.0 9.0 6 VG 3.0 10 1.0 9.5 6 VG 3.0 12 1.0 9.0 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 11.0 7 VG 5.0 Geogrids with similar LTDS and connection strengths to VeRSA-LoK® units can be estimated using these charts. With some variations, the Versa-Grid® VG 3.0 charts also generally estimate quantities for Miragrid 3XT, Stratagrid 300, and Raugrid 4/2. The charts for Versa-Grid® VG 5.0 generally estimate quantities for Miragrid 5XT, Stratagrid 500 and Raugrid 6/3. 40 © CST 4/11 Mosaic® Material Estimation Worksheet VeRSA-LoK® Standard (embedded Units for Burial) N first course Linear feet of Wall (LF) X .75 Units per LF = Number of Standard Units for base st LF X .75 = Units Needed for 1 course VeRSA-LoK® Standard Units ** This quantity does not include estimates for embedded or buried units (shown above). The quantity of buried units (generally all Standard units) should be added to this number. Area of Wall (SF) ÷ 1.66 Units per SF = Number of Standard Units SF ÷ 1.66 = Units Needed ** VeRSA-LoK® Cobble Units ® Area of Wall (SF) ÷ 1.66 Units per SF = Number of Cobble Units SF ÷ 1.66 = Units Needed VeRSA-LoK® Accent Units ® Area of Wall (SF) ÷ 1.66 x 2 Units per SF = Number of Accent Units SF ÷ 1.66 x 2= Units Needed VeRSA-LoK® Snap-off Pins Area of Wall (SF) ÷ 1.66 x 8 = Number of Pins (SF) ÷ 1.66 x 8= Pins Needed *(Base course of Versa-Lok Standard Units does not require pins.) ® VeRSA-LoK® Caps Linear Feet of Wall (LF) x .75 = Number of C Caps LF x .75 = C Caps Needed SECTION 5 Additional caps may be needed for special splits or cuts. VeRSA-LoK® Concrete Adhesive 11 oz. Tube: LF ÷ 14 LF per Tube = Tubes For estimating purposes, use the grid tables. They provide approximate amounts of Versa-Grid® soil reinforcement needed to construct walls in certain soil and loading conditions. For tall walls or complex situations, VeRSA-LoK staff engineers can prepare project specific preliminary designs to be used for estimation purposes. Contact: www.versa-lok.com for more information © CST 4/11 41 Mosaic® Unit Specifications For VERSA-LOK® Mosaic Unit Walls **All slots should be facing UP when constructing a VeRSA-LoK® Wall. MoSAIC® PANeL CoNFIGURATIoNS (Actual unit size and weight may vary slightly by region.) Standard Height: Width (face): Width (rear): Depth: 6 inches (152.4 mm) 16 inches (406.4 mm) 14 inches (355.6 mm) 12 inches (304.8 mm) ⁄3 ft 2 Face Area: 2 (0.062 m2) 79 lbs Weight: Wgt/Face Area: (36.25 kg) 120 lbs/ft 2 (557.92 kg/m2) Cobble® 6 inches 8 inches 6 inches 12 inches ⁄3 ft 2 1 Accent® 4 inches (101.6 mm) 12 inches (304.8 mm) 8 inches (203.2 mm) 12 inches (304.8 mm) (152.4 mm) (203.2 mm) (152.4 mm) (304.8 mm) (0.031 ⁄3 ft 2 1 m2) 38 lbs (16.78kg) m2) 36 lbs (15.87 kg) 111 lbs/ft (517.10 kg/m ) 2 (0.031 105 lbs/ft 2 2 (489.88 kg/m2) VeRSA-LoK® Snap-off Pins Length: Snap-off Length: Diameter: Material: 6.8 inches (172.7 mm) 4.625 inches (117.5 mm) 0.48 inches (12.2 mm) Snap-off Line Glass-Reinforced Nylon C-Cap 16” VeRSA-LoK CAP UNITS ® Height: Width: (face) Width: (rear) Depth: Weight: C Caps C Caps C Caps 3 5⁄8 inches 16 inches 16 inches 12 inches 56 lbs. Standard Finish 16” Weathered™ Finish 42 © CST 4/11 each Mosaic panel is 1.66 square feet in wall-face area. For each panel, there is one Standard unit, two Accent® units, and one Cobble® unit. The following formulas and table may be used to estimate quantities of units required for a Mosaic® retaining wall project. STANDARD No. of Standard Units= Wall Sq. Footage ÷ 1.66 Mosaic® Unit Estimating Chart ACCeNT® CoBBLe® No. of Accent® Units= Wall Sq. Footage ÷ 1.66 x 2 No. of Cobble Units= Wall Sq. Footage ÷ 1.66 EACH PANEL REQUIRES 8 SNAP-OFF PINS VERSA-LOK®MOSAIC® QUANTITY ESTIMATION CHART exposed Wall Height exposed Wall Length 10 Ft. 12 Ft. 14 Ft. 10 “ Standard Cobble Accent 5 5 10 6 6 12 7 7 14 8 8 16 9 9 18 10 10 20 11 11 22 12 12 24 13 13 26 14 14 28 15 15 30 20 “ Standard Cobble Accent 10 10 20 12 12 24 14 14 28 16 16 32 18 18 36 20 20 40 22 22 44 24 24 48 26 26 52 28 28 56 30 30 60 30 “ Standard Cobble Accent 15 15 30 18 18 36 21 21 42 24 24 48 27 27 54 30 30 60 33 33 66 36 36 72 39 39 78 42 42 84 45 45 90 40 “ Standard Cobble Accent 20 20 40 24 24 48 28 28 56 32 32 64 36 36 72 40 40 80 44 44 88 48 48 96 52 52 104 56 56 112 60 60 120 16 Ft. 18 Ft. 20 Ft. 22 Ft. 24 Ft. 26 Ft. 28 Ft. 30 Ft. *This chart does not include estimates for embedded (buried) units. The quantity of embedded units, (generally Standard units) should be added to the above numbers. SECTION 5 Contact: www.versa-lok.com for more information © CST 4/11 43 Mosaic® VERSA-Grid® Estimating Chart These tables are provided for estimating purposes only . They should Design standards and properties These design charts assume used to develop thses charts were: the following conditions: not be used or relied upon for any application without verification of accuracy, suitability, and applicability for the use contemplated, which is • Design methodology-in general accor• Uniform soil conditions the sole responsibility of the user. A final, project specific design should be dance with NCMA Design Manual for • Stable foundation soils prepared by a qualified, licensed, professional Civil Engineer (P.E.) based SRW’s • Level grade in front of the wall on actual site conditions. Preparation of these tables did not include •Unit weight of soil (Y) 120 pcf consideration or analysis of global slope stability or allowable bearing • No groundwater/water loads •Internal friction angle of soil capacity of foundation soils. These must be reviewed for each project by a • Slopes and loads behind qualified Geotechnical Engineer. Ø as shown on charts the wall as shown There are three tables provided in this guide to help estimate geogrid for •Long term design strength of different wall loading situations--level backfill, sloping backfill, and • No additional loading behind wall the geogrid (LTDS) surcharges. To estimate geogrid quantities, first look under the column (such as tiered walls, building loads, etc.) appropriate for the project soils, determine the height (H) of the proposed • Versa-Grid VG 3.0- 1250 lbs/ft wall and read across for the row (under appropriate soil column) to • Versa-Grid VG 5.0-1875 lbs/ft approximate geogrid type, number of layers, and lengths of each layer. ® ® Gravel ( Ø= 34°) H (feet) D (feet) L(feet) l ayers VERSA-Grid Sand ( Ø= 30°) H (feet) D (feet) L(feet) Clay ( Ø=28°) l ayers VERSA-Grid H (feet) D (feet) L(feet) 4 0.5 0 0 n/a 4 0.5 4.0 1 VG 3.0 4 0.5 4.0 1 VG 3.0 5 0.5 3.5 2 VG 3.0 5 0.5 4.0 2 VG 3.0 5 0.5 4.5 2 VG 3.0 6 0.5 4.0 2 VG 3.0 6 0.5 4.5 2 VG 3.0 6 0.5 5.0 2 VG 3.0 7 1.0 5.0 3 VG 3.0 7 1.0 5.5 3 VG 3.0 7 1.0 5.5 3 VG 3.0 8 1.0 5.5 4 VG 3.0 8 1.0 6.0 4 VG 3.0 8 1.0 6.0 4 VG 3.0 9 1.0 6.0 4 VG 3.0 9 1.0 6.5 5 VG 3.0 9 1.0 6.5 5 VG 3.0 10 1.0 6.5 5 VG 3.0 10 1.0 7.0 5 VG 3.0 10 1.0 7.0 6 VG 3.0 12 1.0 8.0 6 VG 3.0 12 1.0 8.5 7 VG 3.0 12 1.0 8.5 7 VG 3.0 Gravel ( Ø= 34°) H (feet) D (feet) L(feet) 4 0.5 4.0 1 VG 3.0 5 0.5 4.0 2 VG 3.0 6 0.5 4.5 3 7 1.0 5.5 8 1.0 9 1.0 10 12 Sand ( Ø= 30°) l ayers VERSA-Grid H (feet) VERSA-Grid H (feet) D (feet) L(feet) 4 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0 VG 3.0 6 0.5 6.0 3 VG 3.0 4 VG 3.0 7 1.0 8.0 4 VG 3.0 7.0 5 VG 3.0 8 1.0 9.5 5 VG 3.0 8.0 6 VG 3.0 9 1.0 11.0 6 VG 3.0 1.0 8.5 6 VG 3.0 10 1.0 12.0 6 VG 5.0 1.0 10.0 7 VG 5.0 12 1.0 15.0 7 VG 5.0 L(feet) l ayers 4 0.5 4.5 1 VG 3.0 5 0.5 4.5 2 VG 3.0 VG 3.0 6 0.5 5.5 3 4 VG 3.0 7 1.0 6.5 6.0 4 VG 3.0 8 1.0 6.5 5 VG 3.0 9 1.0 1.0 7.5 6 VG 3.0 10 1.0 8.5 7 VG 3.0 12 Gravel ( Ø= 34°) H (feet) Clay ( Ø=28°) D (feet) D (feet) L(feet) Sand ( Ø= 30°) l ayers VERSA-Grid H (feet) D (feet) L(feet) H (feet) D (feet) L(feet) SLOPING BACKFILL l ayers VERSA-Grid Clay ( Ø=28°) l ayers VERSA-Grid LEVEL BACKFILL l ayers VERSA-Grid SURCHARGE BACKFILL l ayers VERSA-Grid 4 0.5 4.0 2 VG 3.0 4 0.5 4.5 2 VG 3.0 4 0.5 5.5 2 VG 3.0 5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0 5 0.5 6.0 2 VG 3.0 6 0.5 5.0 3 VG 3.0 6 0.5 6.0 3 VG 3.0 6 0.5 6.5 3 VG 3.0 7 1.0 6.0 4 VG 3.0 7 1.0 7.0 4 VG 3.0 7 1.0 7.5 4 VG 3.0 8 1.0 6.5 4 VG 3.0 8 1.0 7.5 5 VG 3.0 8 1.0 8.0 5 VG 3.0 9 1.0 7.0 5 VG 3.0 9 1.0 8.5 5 VG 3.0 9 1.0 9.0 5 VG 3.0 10 1.0 7.5 5 VG 3.0 10 1.0 9.0 6 VG 3.0 10 1.0 9.5 6 VG 3.0 12 1.0 9.0 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 11.0 7 VG 5.0 Geogrids with similar LTDS and connection strengths to VeRSA-LoK® units can be estimated using these charts. With some variations, the Versa-Grid VG 3.0 charts also generally estimate quantities for Miragrid 3XT, Stratagrid 300, and Raugrid 4/2. The charts for VeRSA-Grid VG 5.0 generally estimate quantities for Miragrid 5XT, Stratagrid 500 and Raugrid 6/3. 44 Contact: www.versa-lok.com for more information © CST 4/11 VERSA-LOK® Accent® & Cobble® Design Options Using VERSA-LOK® Mosaic Units Attractive, durable retaining walls can be constructed using only VeRSA-Lok® Cobble or VeRSA-LoK® Accent units. These units offer the same features and benefits as VeRSA-LoK® Mosaic walls, including: • Classic split-face texture • Setback or near-vertical walls • No mortar or concrete footings required • Great options for tighter radius projects, such as planting areas and tree rings Maximum height for an unreinforced VeRSA-LoK® Accent® or VeRSA-LoK® Cobble® wall using a 3⁄4-inch setback is four feet. Maximum height for an unreinforced wall built with a near-vertical setback is three feet. Individual site, soil, and loading conditions (including terraces) may limit unreinforced wall heights to less than those stated. Taller walls require soil reinforcement and engineering assistance. Please contact your local VeRSA-LoK® representative if unsure about any site, soil, height, or local construction requirements. Contact: www.versa-lok.com for more information VERSA-LOK® Accent® • 3’0” Minimum outside Radius • 1 unit = 36 lbs. SECTION 5 VERSA-LOK® Cobble® • 4’4” Minimum outside Radius • 1 unit = 38 lbs. **See page 28 for minimum radius of VeRSA-LoK® Standard Units. © CST 4/11 45 Mosaic® Basic Design Elements Mosaic Outside 90° Corner: Center Splitting Method For the first 10-inch-high corner panel, install 6-inch high units in the lower portion. Split a Standard unit to the dimensions shown (Figure A). Place the split Standard unit at the corner with a Standard unit and a Cobble unit at its sides (Figure A). For the corner panel’s upper portion, split an Accent unit to the dimensions shown (Figure B). Place the split Accent unit at the corner with the whole Accent units on both sides (Figure B). Build out from this corner panel withregular Mosaic panels to complete the entire first course. ® ® ® ® ® For the second course, install a 10-inch-high corner panel that is basically a mirror image ofthe corner panel on the first course (Figures C & D). Complete the second 10 inch-high course of panels by building Mosaic panels out from the corner panel. For the remaining courses, repeat the corner panel pattern started on the first course. ® FIRST CoURSe SeCoND CoURSe Contact: www.versa-lok.com for more information 46 © CST 4/11 Mosaic Inside 90° Corner Mosaic® Basic Design Elements For the first 10-inch-high course of a 90° inside corner, butt the left side panel into the right side panel (Figures A & B). This hides part of the right side panel that runs “wild” past the corner. Upper and lower portions of both panels meeting at the corner should have units of the same height. In the illustrations below, lower units of the first-course corner panels are all 4-inches high. Modify the left side panel to fit snugly against the setback in the right side panel face by saw cutting 3/4-inch off the lower unit (Figure A). Build regular Mosaic panels out from the corner panels to complete the first course. ® on the second course, butt the right side panel into the left side panel and saw the lower right side unit (Figures C & D). For remaining courses, repeat the corner panel pattern started for the first course. SECTION 5 FIRST CoURSe SeCoND CoURSe Contact: www.versa-lok.com for more information © CST 4/11 47 Mosaic® Basic Design Elements Mosaic Outside 90° Corner: Vertical Side Wall At Steps When building an outside corner at steps, the side wall abutting the steps should be vertical. For the first 10-inch high corner panel, split a Standard and an Accent unit into halves and cut off the back of the Standard half unit as shown (Figure A). Also cut or split off the rear corner of a whole Standard unit (Figure A). Place the half-Standard unit at the corner, with a corner-cut Standard unit and a Cobble unit at its side (Figure A). Above this, place the half-Accent unit at the corner, with whole Accent units at both sides (Figure B). on the next course, install another 10-inch high corner panel similar to the first course panel (Figures C & D). For the remaining courses, repeat the corner panel pattern started on the first course. ® ® FIRST CoURSe SeCoND CoURSe Contact: www.versa-lok.com for more information 48 © CST 4/11 Using VeRSA-LoK® Standard Units with VeRSA-LoK® Cobble® Units More VERSA-LOK® Design Elements 1:1 Ratio: one standard block and one cobble block for each square foot example 100s/f = (1)Standard = 100 pcs (1)Cobble = 100 pcs Take the square footage of the project and multiply by the percentages listed below. Multiply standard bloc by 1.5 (like usual) to get quantity of standard blocks. Multiply Cobble block x 3 (3 pcs per sq. ft.) to get quantity of Cobble blocks. 2:1 Ratio example: 100 s/f = (2) Standard 80% = 80s/f x 1.5 = 120 pcs (1) Cobble 20% = 20s/f x 3 = 60 pcs 3:1 Ratio example: 100 s/f = (3) Standard 85% = 85 s/f x 1.5 = 128 pcs (1) Cobble 15% = 15 s/f x 3 = 45 pcs 4:1 Ratio example 100 s/f = (4) Standard 88% = 88s/f x 1.5 = 132 pcs (1) Cobble 12% = 12s/f x 3 = 36 pcs CST Veranda Cap Unit: Curve Radii SECTION 5 Inside Radius R-6 ’ outside Radius R-7 ’ Contact: www.versa-lok.com for more information © CST 4/11 49 VERSA-LOK® Columns VeRSA-LoK® 20” Corner Column eVeN CoURSe oDD CoURSe 8” •• Now available as a 3 foot Column Kit. See page 36 for more details. 12” INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) eACH CoURSe IS BUILT WITH FoUR (4) CoRNeR UNITS. ALTeRNATe CoURSeS: eVeN CoURSe FoUR RIGHT CoRNeRS AND oDD CoURSe FoUR LeFT CoRNeRS. **RIGHT AND LeFT CAN Be CReATeD SIMPLY BY FLIPPING THeM oVeR. Column Size 20” Pieces Per each Courses 4 VL Corners CoLUMN NoTeS: 1. UNITS WILL NoT PIN 2. ADHeRe UNITS ToGeTHeR USING VeRSA-LoK CoNCReTe ADHeSIVe. Pieces Needed 3 Feet Tall Pieces Needed 4 Feet Tall 24 VL Corners 32 VL Corners CST Munich Wall 20” Column oDD CoURSe eVeN CoURSe •• Now available as a 3 foot Column Kit. See page 36 for more details. 20” 8” 20” 12” INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) eACH CoURSe IS BUILT WITH FoUR (4) MUNICH WALL UNITS. eACH oDD CoURSe IS BUILT WITH FoUR MUNICH WALL UNITS. eVeN AND oDD CoURSeS ARe BUILT THe SAMe ALTeRNATING PLACeMeNT oF BLoCKS. Column Size 50 22” Pieces Per even Courses Pieces Per odd Courses 4 Munich Wall Units 4 Munich Wall Units Pieces Needed 3 Feet Tall 36 Munich Wall Units CoLUMN NoTeS: 1. UNITS WILL NoT PIN 2. ADHeRe UNITS ToGeTHeR USING VeRSA-LoK CoNCReTe ADHeSIVe. Pieces Needed 4 Feet Tall 44 Munich Wall Units © CST 4/11 VERSA-LOK® Columns VeRSA-LoK® 24” Full Corner Column oDD CoURSe eVeN CoURSe 24” 8” 16” •• Now available as a 3 foot Column Kit. See page 36 for more details. 24” INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) eACH CoURSe IS BUILT WITH FoUR (4) FULL-SIZe CoRNeR UNITS. eACH oDD CoURSe IS BUILT WITH FoUR FULL-SIZe CoRNeR UNITS. eVeN AND oDD CoURSeS ARe BUILT THe SAMe ALTeRNATING PLACeMeNT oF BLoCKS. Column Size 24” Pieces Per even Courses 4 Full-Size Cornner Units Pieces Per odd Courses 4 Full-Size Corner Units CoLUMN NoTeS: 1. UNITS WILL NoT PIN 2. ADHeRe UNITS ToGeTHeR USING VeRSA-LoK CoNCReTe ADHeSIVe. Pieces Needed 3 Feet Tall 24 Full-Size Corner Units Pieces Needed 4 Feet Tall 32 Full-Size Corner Units •• Now available as a 3 foot Column Kit. See page 36 for more details. VL Square Foot 27” Corner Column eVeN CoURSe oDD CoURSe 27” SECTION 5 9” 27” 18” INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) eACH CoURSe IS BUILT WITH FoUR (4)SQUARe FooT CoRNeR UNITS. eACH oDD CoURSe IS BUILT WITH FoUR SQUARe FooT CoRNeR UNITS. eVeN AND oDD CoURSeS ARe BUILT THe SAMe ALTeRNATING PLACeMeNT oF BLoCKS. Column Size © CST 4/11 27” Pieces Per even Courses 4 VL Sq. Ft. Cornner Units Pieces Per odd Courses 4 VL Sq. Ft. Cornner Units CoLUMN NoTeS: 1. UNITS WILL NoT PIN 2. ADHeRe UNITS ToGeTHeR USING VeRSA-LoK CoNCReTe ADHeSIVe. Pieces Needed 40” Tall 20 Full-Size Corner Units Pieces Needed 48” Tsll 24 Full-Size Corner Units 51 VERSA-LOK® Columns VeRSA-LoK® 28” Column INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) each course is built with four (4) Corner Units and four (4) Cobble Units. Alternate courses: even course four (4) right corners and four (4) cobbles. **Right and Left can be created simply by flipping them over. Column Size 28” Pieces. Per each Course 4 Corners 4 Cobble Units Pieces Needed 3 Feet Tall 24 Corners 24 Cobble Units Column Notes: 1. Units will not pin. 2. Adhere Units together using Versa-Lok Adhesive. Pieces Needed 4 Feet Tall 32 Corners 32 Cobble Units Pieces Needed 5 Feet Tall 4 0Corners 40 Cobble Units VeRSA-LoK® Mosaic Wall 30” Column eVeN CoURSe (#2) oDD CoURSe (#1) oDD CoURSe (#3) eVeN CoURSe (#4) 30” Accent Unit ⁄2 Accent Unit 1 PlusStone Unit Corner Unit INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) each eVeN course is built with four (4) Accent Units & four (4) half Accent Units. each oDD course is built with four (4) Plus-Stone Units and four (4) VL Corner Units. This pattern repeats itself every four courses. Column Size 30” 52 Pieces. Per odd Course Pieces. Per even Course 4- Accents 4- 1⁄2 Accents 4- Corners 4- PlusStone Pieces Per 30” Tall Column 12- Corners 12- PlusStone 12- Accents 12- 1⁄2 Accents Column Notes: 1. Units will not pin. 2. Adhere Units together using Versa-Lok Adhesive. Pieces Per 40” Tall Column Pieces Per 50” Tall Column Pieces Per 60” Tall Column 16- Corners 16- PlusStone 16- Accents 16- 1⁄2 Accents 20- Corners 20- PlusStone 20- Accents 20- 1⁄2 Accents 24- Corners 24- PlusStone 24- Accents 24- 1⁄2 Accents © CST 4/11 VERSA-LOK® Columns VERSA-LOK® 32” Column EVEN COURSE ODD COURSE INSTALLATION SEQUENCE UNREINFORCED COLUMN (6’ Tall Max) Each course is built with two (2) Standard Units, two (2) Cobble Units and two (2) right and two (2) right and two (2) left VL Corner Units. Even and Odd courses are built the same, alternating the placement of blocks. Pieces. Per Each Course Column Size 2 Standard Units 2 Cobble Units 4 Corner Units 32” Column Notes: 1. Units will not pin. 2. Adhere Units together using Versa-Lok Adhesive. Pieces Needed 3 Feet Tall Pieces Needed 4 Feet Tall Pieces Needed 5 Feet Tall 12 Standard Units 12 Cobble Units 24 Corner Units 16 Standard Units 16 Cobble Units 32 Corner Units 20 Standard Units 20 Cobble Units 40 Corner Units VERSA-LOK® 36” Column EVEN COURSE ODD COURSE UNREINFORCED COLUMN (6’ Tall Max) Each course is built with four (4) Standard Units and four (4) VL Corner Units. Alternate courses: even course four (4) right corners and four (4) Standard Units. Odd course with four (4) left corners and four (4) Standard Units. **Right and Left can be created simply by flipping them over. © CST 4/11 Column Size Pieces. Per Each Course 36” 4 Standard 4 Corner Units Pieces Needed 3 Feet Tall 24 Standard 24 Corner Units Column Notes: 1. Units will not pin. 2. Adhere Units together using Versa-Lok Adhesive. Pieces Needed 4 Feet Tall 32 Standard 32 Corner Units Pieces Needed 5 Feet Tall 40 Standard 40 Corner Units 53 SECTION 5 INSTALLATION SEQUENCE VERSA-LOK® Installation Overview Maximum height for an unreinforced Versa-Lok wall is four feet. Individual site, soil and loading conditions (including terraces) may limit unreinforced wall height to less than four feet. Taller walls require geosynthetic solid reinforcement and engineering assistance. For information on engineered preliminary designs please contact your local dealer or CST representative. Below is a brief summary of Versa-Lok® Installation steps: STEP 1-Leveling Pad Preparation: Versa-Lok walls should be placed on a leveling pad of compacted gravel, crushed stone or coarse sand about 6” thick and 24” wide. The first course of Versa-Lok should be embedded below grade approximately 1/10th of the exposed wall height. Excavate to lines and grades you’ve established for the wall, allowing for leveling pad and unit embedment. STEP 2-Install Base Course: Place Versa-Lok units on prepared leveling pad. As you proceed, level each unit-front to back, side to side and with adjacent units. Leveling is critical at this stage, so take your time! Align straight wall sections using a string line or by sighting down the grooves on the top of each unit. If your wall has a corner, begin at the corner and work out from there. STEP 3-Backfill: Fill in and compact native soil behind, and in front of, the base course level with the grade in front of the wall. Next, place and compact 13” of drainage aggregate behind the units. STEP 4-Installing Successive Courses: Stack one course at a time. Set units back 3/4”. Insert two pins in front holes of units so they fall into the rear slots of the units beneath. Tap pins down with a pin and mallet. Place and compact drainage aggregate behind each course as it is completed. STEP 5-Geosynthetic Soil Reinforcement: If your wall is higher than four feet or shoulders significant loads, you will need to install geosynthetic soil reinforcement. As each course is laid, place soil reinforcement horizontally on top of compacted backfill and about one inch from the front of the Versa-Lok units. STEP 6-Installing Caps: Complete your wall by placing Versa-Lok cap units on the top course. Install caps with a slight overhang (recommended), set back or flush with the wall face. Use Versa-Lok concrete adhesive to secure cap units to wall. For further information visit Versa-Lok’s website at: www.versa-lok.com 54 © CST 4/11 + Para nuestros instaladores de habla español, vea las páginas 58 para las ilustraciones a los pasos siguientes. Instalaciones de VERSA-LOK® Debajo está un breve resumen de los pasos de las instalaciones. este guía es para los sistemas estándares del muro de contención de Versa-Lok solamente. Para la información sobre la instalación de sistemas del mosaico de Versa-Lok ® satisfaga la petición de el mosaico deign y la guía de la instalación a su distribuidor local. IMPORTANTE : Las paredes que apoyan cargas pesadas o exceden cuatro pies en altura requieren el refuerzo especial del suelo y diseños a menudo profesionalmente dirigidos. Consulte por favor un ingeniero calificado si está inseguro sobre cualquier condición de la construcción, del sitio o del suelo. También esté seguro comprobar códigos de edificio locales antes de la construcción de la pared o diseño. 1 Las paredes de VERSA-LOK® de la preparación del cojín de nivelación del paso 1 se deben colocar en un cojín de nivelación de grava condensada, de arena gruesa de piedra machacada cerca, el 6"grueso y 24"de ancho. El primer curso de VERSALOK® se debe encajar debajo del 1/10 del grado aproximadamente de la altura expuesta a la pared. Excave a las líneas y a los grados que usted ha establecido para la pared, teniendo en cuenta el establecimiento del cojín y de la unidad de nivelación. 2 El paso 2 instale las unidades bajo de VERSA-LOK® del lugar del curso en el cojín de nivelación preparado. Como usted procede, nivele cada uno unidad-delantero para mover hacia atrás, de lado a lado y con las unidades adyacentes. La nivelación es crítica en esta etapa, así que tome su tiempo! Alinie las secciones de pared rectas usando una línea de la secuencia o avistando abajo de los surcos en la tapa de cada unidad. Si su pared tiene una esquina, comience en la esquina y resuélvase de allí. 3 El paso 3 rellene completa y condensa el suelo nativo detrás, y delante de la pared. Después, el coloque y condensa el 12"del agregado del drenaje detrás de las unidades. 4 Los cursos sucesivos de instalación del paso 4 apilan un curso a la vez. Fije las unidades el 3/4"trasero. Inserte dos pernos en los agujeros delanteros de las unidades así que caigan en las ranuras posteriores de las unidades debajo. Golpee ligeramente los pernos abajo con un perno y un mazo. Coloque agrege compacto del drenaje detrás de cada curso como se termine. 5 Si su pared está más alta de cuatro pies o carga significativa de los hombros, usted necesitará instalar el refuerzo geosynthetic del suelo. Mientras que se pone cada curso, coloque el refuerzo del suelo encima de condensado rellena horizontalmente cerca de una pulgada al frente de las unidades de VERSA-LOK®. 6 Termine su pared poniendo unidades del casquillo de VERSA-LOK® en el curso superior. Instale los casquillos con una proyección leve (recomendada), fije detrás de la cara de la pared. Utilice el pegamento concreto de VERSA-LOK® para asegurar las unidades del casquillo a la pared. La altura máxima para una pared no esfuerzada de Versa-Lok es cuatro pies. El ® sitio, el suelo y las condiciones de cargamento individuales (terrazas incluyendo) pueden limitar altura no esfuerzadas de la pared menos de cuatro pies. Paredes más altas requieren el refuerzo del suelo y la ayuda geosyntetica diseños de la SECTION 6 ingeniería. Para la información sobre preliminares, contacte con por favor a su distribuidor local o a su representante de CST. © CST 4/11 55 CST & VERSA-LOK® Accessories Product Name Tube Size Tube Coverage VERSA-LOK® Adhesive 11 Oz. 1/4” Bead = 28 LF Dbl. Bead= 14 LF Tubes Per Case 24 Versa-Lifter ® Hydra-Split x-18 The best way to lift VERSA-LOK® blocks,and save your back! **Square Foot Lifters® are available for our VERSA-LOK® Square Foot Units as well. Makes short work of the toughest splitting jobs. Simply adjust the top blade, position the block and pump the hydraulic foot pedal. The block is split quickly and accurately. Throat opening 8.25” x 18” Adjustable blade and hydraulic pump. Versa-Snap-Off Pins Versa-Pins® Luminobloc Split-Lens Luminobloc Wall Lights and Wall Speakers Speakers 8 Watts Cobble Wall Lights and Speakers 6” x 8” x 12” Designed to go in stairs, Splitlens are available in both voltages and all the same VERSA-LOK® Colors. They are available by Special Order Only. Lights available in 12 VOLT 110 VOLT Step Cobble Wall Lights and Speakers are available in VERSA-LOK® Colors: Antique Grey, Red Flash, Butternut, Hickory, Brown Flash & Walnut Blend. Access to light bulb Splitlens Step Splitlens ? Frequently Asked Wall Questions ? Why is it so difficult to get my VERSA-LOK® Pins to go into the block? If you find the pinning to be extremely difficult, the odds are that you have installed the block upside down. The slots and pin holes have to be facing up. What is efflorescence? Efflorescence is a whitish powder-like deposit which sometimes appears on concrete and clay products. The deposit is the residue of a soluble salt (inherent in concrete products) carried to the face of the product by moisture and left on the surface as a dried white powder. Efflorescence is completely natural and will disappear with time. Do VERSA-LOK® walls require concrete footings below the frost line? No. Versa-Lok walls are installed on shallow, non-rigid leveling pads consisting of well compacted gravel, crushed stone or coarse sand. The flexible nature of the walls allows them to accommodate minor earth movement without damage. ® How tall can VERSA-LOK® walls be built? Generally, Versa-Lok walls can be built to any height. The maximum unreinforced wall height varies depending on site conditions, but does not exceed four feet. Taller walls require soil reinforcement designed by a qualified engineer. ® What maintenance is necessary with VERSA-LOK® walls? None. Once constructed, Versa-Lok walls provide a lifetime of virtually maintenance-free performance. Color is consistent throughout the units, so natural wear-and-tear is not apparent. ® 56 © CST 4/11 Worksheet © CST 4/11 Designed by the CST Marketing Department CST WARRANTY All products, paving stones and wall systems, manufactured by CST are covered by a lifetime guarantee on the structural integrity and against any deterioration resulting from natural causes as long as the product remains the property of the original purchaser. (Proof of purchase is required.) All products must be installed following CST and Versa-Lok® installation guidelines. If any paving stone or wall units are founddefective CST will replace the units. CST’s responsibility is limited to the products and does NOT extend to the cost of installation or shipping. Due to the very nature of concrete products, we cannot guarantee the exact color match of the replacement units. CST prides itself to manufacturing it’s products to the highest standards. *CST products are made from natural materials, which have variations in colors and shades. Branchville, NJ (973)-948-7193 Manufacturing Facilities Montgomery, NY Pedricktown, NJ (845)-457-4491 (856)-299-5339 www.cstpavers.com www.versa-lok.com © CST 4/11
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