DRAG SPECIALTIES PYTHON RAYZER QUIET BAFFLE P/N 1861-0997 INSTALLATION INSTRUCTIONS ATTENTION INSTALLER (if other than owner): Please forward this Instruction Sheet to the purchaser of this product. These instructions contain valuable information necessary to the end user. FIG. 1 INTRODUCTION: These instructions describe the procedure for properly installing the quiet baffle on the Python Rayzer Slip-On mufflers for Dressers. Review instructions carefully before beginning, as they contain important information. Please retain for future reference. Particularly important information is distinguished in these instructions by the following notations: NOTE: A NOTE provides key information to make procedures easier or clearer. CAUTION: A CAUTION indicates special procedures that must be followed to avoid damage to the motorcycle and/or accessories. WARNING!: A WARNING indicates special procedures that must be followed to avoid injury to a motorcycle operator or person inspecting or repairing the motorcycle. TOOLS REQUIRED: 1. 4mm Hex Key 2. 5/32” Hex Key 3. Flashlight 4. Prying tool (optional) 5. Pliers (optional) FIG. 2 PROCEDURE: REMOVAL OF STOCK BAFFLE NOTE: Refer to installation instructions for 1800-0743/0744 for part item numbers and descriptions. 1. Remove both saddlebags. 2. U se the 4mm hex key to remove the (4) 1/4-20 custom screws on the rear Python logo band. Carefully slide the logo band off the muffler. SEE FIGURE 1. 3. Carefully remove the end cap by pulling and twisting the cap. The fit may be tight and a prying tool may be used to assist in removal. NOTES: •To avoid damaging the cap and/or muffler edge, do not force or over-pry the cap, which may result in a poor fit upon reassembly. •The baffle is attached to the end cap and thus will slide out with the cap. •The baffle fiberglass packing may stick in the muffler. This can be pulled out by hand or with pliers if it sticks. 4. U se a 5/32” hex key to remove the (4) 10-32 screws connecting the baffle flange to the end cap. SEE FIGURE 2. •Wear protective gloves when handling fiberglass. 5. Set aside all used hardware, it will not be reused. NEW 12/2014 3501 Kennedy Rd, PO Box 5222, Janesville, WI 53547-5222 P/N 1861-0997 Page 1 of 2 DRAG SPECIALTIES PYTHON RAYZER QUIET BAFFLE P/N 1861-0997 INSTALLATION INSTRUCTIONS FIG. 3 FIG. 4 QUIET BAFFLE INSTALLATION 1. Using the (4) provided 10-32 screws, attach the quiet baffle to the end cap. Ensure the slash-cut baffle is aligned to the angle of the end cap. 4. U se the (4) provided 1/4-20 custom screws to install the logo band. Tighten the screws in order from the top of the band out, pressing the band tight between each screw to ensure a proper fit. SEE FIGURE 4. 5. Repeat the process for the opposite muffler. 2. Slip the end cap and baffle assembly back into the muffler. Use a flashlight to assist in aligning the baffle with the muffler 6. Reinstall the saddlebags. inlet tube. SEE FIGURE 3. 7. B e sure to check and tighten all hardware before starting the motorcycle. 3. Align the end cap to the desired position and carefully slip the Python logo band onto the muffler. WARNING!: Before operating motorcycle, be sure all hardware is tight. PARTS LIST ITEM NUMBER 1 2 3 NEW 12/2014 PART # A630R-S A150HW A561HW DESCRIPTION Python Rayzer 4” Touring Q Baffle 10-32 Socket Head Cap Screw 1/4-20 Custom Screw 3501 Kennedy Rd, PO Box 5222, Janesville, WI 53547-5222 P/N 1861-0997 QTY. 1 4 8 Page 2 of 2
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