Course Contents

ADVANCED TRAINING INSTITUTE, HYDERABAD
Revision: 01
PR04/F01
Page 1 of 4
LEARNING CONTENT
I
SECTION CODE
AW
II
SECTION NAME
ADVANCED WELDING
III
COURSE CODE
AW-01
IV
COURSE TITLE
V
DURATION
ADVANCED WELDING (SMAW,MIG&TIG)
02 Weeks
OBJECTIVES
IV
On completion of the course, the learner will be able to understand about the MIG-MAG welding
and able to demonstrate the practical competencies as stated in below contents.
VI
Course Content :
Theory topics
Practical Topics
Safety in welding and gas cutting, Cause Practice on
if
hazards
and
remedial
measures, MMAW
Definition of welding terms, Manual Straight line beads, Single “V” Butt Joint
metal arc welding, Covered electrodes for (DHP), TEE joint (VP) ,OSC Joint (HP).
manual metal arc welding, Welding
position, MIG-MAG welding principles Straight/Bevel/Circular cutting by Oxyadvantages and limitations, MIG-MAG Acetylene.
equipment and power sources, Modes of GMAW
metal transfer in MIG-MAG welding, Single ‘V’ Butt Joint (DHP), Tee Joint
General description of TIG welding (VP), Lap Joint (HP).
advantages limitations and applications, GTAW
TIG welding equipment, Shielding Gases Butt Joint(DHP), Corner Joint
for TIG welding.
ADVANCED TRAINING INSTITUTE, HYDERABAD
Revision: 01
PR04/F01
Page 2 of 4
LEARNING CONTENT
.
I
SECTION CODE
AW
II
SECTION NAME
ADVANCED WELDING
III
COURSE CODE
AW-02
IV
COURSE TITLE
V
DURATION
HIGH PRESSURE PIPE WELDING - 6G
02 Weeks
OBJECTIVES
IV
On completion of the course, the learner will be able to understand about the pipe welding 1G to 6G
and able to demonstrate the practical competencies as stated in below contents.
VI
Course Content :
Theory topics
Practical Topics
Introduction to pipe welding, Definitions Pipe welding preparation.
of Welding terms, Manual metal Arc Practice on MMAW
welding, Covered electrode for manual Plate
welding
1G,2G,3G,4G.
Pipe
metal arc welding, Preparation of Pipe welding 1G,2G,3G,5G. Pipe welding 6G
joints, Welding of root bead by tungsten root run and Hot Pass.
inert gas process. Welding procedure,
Performance Qualification and codes.
ADVANCED TRAINING INSTITUTE, HYDERABAD
Revision: 01
Page 3 of 4
LEARNING CONTENT
I
SECTION CODE
AW
II
SECTION NAME
ADVANCED WELDING
III
COURSE CODE
AW-04
IV
COURSE TITLE
V
DURATION
MIG/CO2 WELDING
01 Week
PR04/F01
OBJECTIVES
IV
On completion of the course, the learner will be able to understand about the GMA welding and
able to demonstrate the practical competencies as stated in below contents.
VI
Course Content :
Theory topics
Practical Topics
GMAW process and equipment and Practice on GMAW
power
sources,
MIG-MAG
welding
Straight line beads, Butt Joint, Corner
principles, Advantages & Limitations. joint, ‘Tee’ Joint, Lap joint
Modes of Metal transfer in MIG-MAG
welding. Welding parameters and setting
the control. Welding procedures and
Techniques. Shielding Gases for MIG
/MAG
welding.
Filler
wire
for
MIG/MAG welding. Defects, causes and
remedy.
ADVANCED TRAINING INSTITUTE, HYDERABAD
Revision: 01
PR04/F01
Page 4 of 4
LEARNING CONTENT
.
I
SECTION CODE
AW
II
SECTION NAME
ADVANCED WELDING
III
COURSE CODE
AW-03
IV
COURSE TITLE
V
DURATION
TIG WELDING (SS, Al & Cu)
01 Week
OBJECTIVES
IV
On completion of the course, the learner will be able to understand about the TIG welding and able
to demonstrate the practical competencies as stated in below contents.
VI
Course Content :
Theory topics
Practical Topics
TIG Welding process & equipment- TIG Practice on GTAW
Welding Equipment, TIG Welding Torch, Straight line bead, Butt Joint (DHP),
Regulator, flow meter etc. Advantages of Corner Joint (VP), Tee Joint (VP), Lap
TIG welding over MMAW & Oxy- Joint(HP)
acetylene
welding.
GTAW
Safety,
Tungsten Electrode types & uses, High
Frequency unit & DC Suppressor unit,
Power Sources of TIG welding, Types of
Polarity and it’s application, Properties
and use of Argon & Helium gas ceramic
shield.