Irene Knitwear Ltd. Factory Profile ((110000% %E EX XP PO OR RTT O OR RIIE EN NTTE ED DK KN NIITT G GA AR RM ME EN NTTS S IIN ND DU US STTR RY Y)) Head Office: 79/B, Malibagh Chowdhury Para, Dhaka 1219, Bangladesh Tel No : 88 02 9336361, 8321620 Factory: 13 Dailla.Paity Road, Demra, Dhaka 1362, Bangladesh Tel No: 88 02 7401217, 7401953, 7402140 E-mail: h [email protected] Himoopalash1@gm ail.com Introduction: Irene Knitwear Limited is a 100% export oriented Knit Garments Manufacturer in Bangladesh. Our factory is located on the eastern side of Dhaka, Dailla, Demra Road, Dhaka. Our factory is only 40 minutes drive from Pan pacific Sonargoan Hotel and 1 hour 15 minutes drive from Zia International Airport. Our factory has 20000 square feet per floor and having 80000 square feet owned building. We have very skilled official and technical team as well as top management also .Our mottos are to satisfy the customer first. We have total five factories and one of the grown up leading group of Bangladesh. Objectives: To provide total buyer’s satisfaction by offering quality garments in time to meet the commitments of quality and prompt delivery. We believe that quality service means an unshakable commitment to the truth. In integrity. We deliver the service we promise and will not promise what we cannot deliver. 1 Na me o f the Co m pa ny : IIrreennee K Knniittw weeaarr LLiim miitteedd.. Corporate Head Office: 79/B, Malibagh Chowdhury Para, Dhaka 1219, Bangladesh Tel : 88 02 9336361, 8321620 E-mail: himoopalas [email protected] Factory location: 13, Dailla Road, Demra, Dhaka 1362, Bangladesh Tel : 88 02 7502140, 7502141, 7501953 Fax : 88 02 7501317 Contact Person: Mr.Himoo Palash Mobile:+8801712204249, +8801911859594 E-mail: himoopalas [email protected] Bank Details: AB Bank LTD. Principal Branch 30-31 Dilkusha C/A Bcic Bhaban. Dilkusha, Dhaka. Bangladesh Fax : 02 9556819 Swift # ABBL BD DH 005 Board of Directors Managing Director Director Director Director Director : Dr. M. A Ma zid T a lu kd a r : Mrs. I re n e T a lu kd ar : S o h an i T a lu kd a r : S a m ia T a lu kd a r : S o n ia Ta lu kda r Contact Persons Dr. M. A Ma zid T a lu kd a r Managing Director 2 Na me o f o ther fa cto ri es M MN NS Sw weeaatteerrss LLttdd ZZoooom mS Sw weeaatteerrss LLttdd A n g o r a S A n g o r a Sw weeaatteerrss LLttdd A Annggoorraa FFaasshhiioonn LLttdd ZZoooom m FFaasshhiioonnss LLttdd ZZaahheeeenn K Knniitt w weeaarr LLttdd..(( D Dyyeeiinngg U Unniitt)) Floor Description I t co ve rs t h e f lo o r sp a ce t o ta l of 8 0 ,00 0 S /f t . O u r ga rm en t s m a nuf a ct u rin g d ivi sio n is 7 st o rie d bu ild in g: 8th 77tthh FFlloooorr 66tthh FFlloooorr 55tthh FFlloooorr G Grroouunndd FFlloooorr : : p rin tin g se ct io n Cutting section, Kni tting & Store : Sewing section & Sample Section : : Finishing section & Office. Fabric Store General Information at a Glance Garments Division Our Bank : AB Bank LTD. Total Man Power : 1500 Persons Total Floor Space : 80,000 Sft. Total No of Bathroom/Toilets : 40 Nos. Total No of Drinking Water Container : 20 Nos. Total No of First Aid Box : 16 Nos. 3 Total No of Fire Extinguishers : 60 Nos. Total No Fire Hose Cabinet : 3 Nos. Total No of Sewing Machine : 650 Nos. Total No of Emergency Light : 6 Nos. Medical Inspection Room : 1 No. Dining Hall : 2 No. Store (Fabric & Accessories) : 2 Nos Machineries break down SSL L.. N Noo 01. 02. 03 04 05 06 07 08 09 10 11 12 13 14 15 16 M Maacchhiinnee T Tyyppee B Brraanndd M Mooddeell N Noo.. N Noo.. O Off M M//C Css Plain M/C Plain M/C Over lock Machine Over lock Machine 3 Needle 5 Thread Flat bed 3 Needle 5 Thread Cylinder Bed 3 Needle 5 Thread Cylinder Bed 3 Needle 5 Thread Flat Bed 1 Needle Zigzag Machine Picot & Fagoting Zigzag Machine 1 Needle , Lock Stitch Button Hole M/C Kansai Special Ultra Small Cylinder Bed M/C Button Hole M/C Button Sewing Machine Band Knife Cutting Machine Rib Cutting Machine JUKI JUKI JUKI JUKI JUKI JUKI JUKI JUKI JUKI JUKI D.DL- 8300N D.DL- 8700 MO- 6714S- BE64 MF - 7823- 421- B56 MF 7723 - C10- B56 MF- 7823- U10-B56 MF- 7823-H21-B56 MF-7723-U10-B56 LZ- 2290ASS-7-WB PX – 302- 4W 111 Sets 40 Sets 126 Sets 14 Sets 10 Sets 38 Sets 13 Sets 28 Sets 1 Set 2 Sets JUKI LBH - 781KU 2 Sets Kansai NM -1103C ( ¼ “) 2 Sets JUKI JUKI Eastman Toyo LBH – 783 NV LK-1903ASS-301/MC-596 EC-700 N SM- 802A 1 Sets 3 Sets 1 Set 3 Sets 4 17 18 19 20 21 22 23 24 25 26 27 Chain Stitch Back Tape Machine Feed-of-the-Arm Machine Vacuum Ironing Table Thread Cleaning Machine Thread Cutter Machine Cutting Machine Cutting Machine Compact Press Type Fusing M/C Thread Winding Machine 4 Needle , 8 Thread Inserting Sewing M/C Vacuum Table Kansai JUKI NISO Ngai Shing Grand K.M. K.M. Hasima Hasima DLR-1502 L MS – 1190 MF NH - 1290 NS- 54 GT-22-01 KS.AV-V-8’’ KS.AV-V-10’’ HP-450MS HW-20 C 2 Sets 2 Sets 28 Sets 1 Set 3 Sets 2 Sets 2 Sets 1 Set 1 Set Kansai DFB – 1404 MD 1 Set Veit Coolest CST-ST 16 Set Our Quality Control System Quality control policy In each stage of production we maintain close monitoring and ensure quality. In Irene Knitwear Limited, responsibilities for ensuring proper quality are as follows: a) The primary responsibility lies with the factory where garments are made. Factory quality control staffs will ensure proper quality as per laid down quality control system. b) Quality control staffs working directly under Production Director/ Managing Director will closely monitor quality of the factory production. In case of any quality problem they will report to the concerned and corrective action will be taken accordingly. Knitting Section 01. Before knitting, we check yarn-by-yarn counting machines. 02. We also check Naps, Dead yarns, Hairy ness, foreign fiber, etc are checking our in house lab. 03. Grey GSM is controlled by stretch length checking for controlling finishing GSM. Sewing Section 5 In process quality control (sewing) during sewing “in process quality control” is done by selecting seven pieces at random from a completed bundle (maximum 180 pcs.) after checking bundle will be passed for zero defect based on AQL 2.5 in case one or more defects are found in seven pcs. Whole bundle will be sent to concerned supervisor for rechecking. Finishing Section In finishing section quality control is ensured in three stages. 01. Fabric dia, fabric unevenness, GSM are checked. 02. Fabric crease mark, sinker mark, hole, skewing, needle mark, Fabric hairy ness, dead fiber, naps and etc are checked. 03. Also, we are checking color fastness, shrinkage, rubbing appearance after retention and fabric strength. Cutting Section In cutting section quality control is ensured in two stages. II)) S Spprreeaaddiinngg qquuaalliittyy ccoonnttrrooll:: Following points are checked during spreading a. b. c. d. e. f. g. h. i. j. Table marking Ends Tension Leaning Narrow goods Counts Ply height Remnants Fabric flaws Marker placing IIII)) A Afftteerr ccuuttttiinngg qquuaalliittyy ccoonnttrrooll:: After each cutting seven blocks and bundles are selected at random checked based on acceptable quality level (AQL) 2.5 on the flowing points: a) b) c) d) e) MIS cut Ragged cutting Pattern checks Matching plies Notches 6 Product Expertise Product Capacity Basic T-Shirt- 20,000 pcs per day Polo Shirt - 5,000 pcs per day Sweat Shirt – 2,000 pcs per day We are working buyers as below 7 Marck & Ecko/ Ecko Unltd Red Cats (Vertbaudut) Gemo CDM DOOA KOWA COMPANY EARNESTING FAMILY. OODJI. KNITTING UNIT Our knitting is being operated in floor space of 16000 Sqft and total manpower engaged Running the unit is 62. By dint of quality , timely delivery and professionalism, we have Become a reliable source of all kind of single Jersey Cotton, TC, Pique, Rib, Lacost, Interlock Procurer in Bangladesh. We have latest models circular knitting machine ( Beck, Hangy) from world class manufactures having added features. It has become one of the renowned Cotton and TC knit fabric producer in Bangladesh. Our Machine Details Are Following SL/N o 01 02 03 04 05 Dia Brand Origin M/C Type Gauge Feeder Qty.( pcs) 22” 24” 26’ 28” 30” Beck Beck Hangy Hangy Hangy Germany Germany Taiwan Taiwan Taiwan Single jersey Single jersey Single jersey Single jersey Single jersey 24/20 24/20 24/20 24/28 24/20 66 72 76 84 90 01 01 01 01 01 8 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 32” 34” 36” 38” 40” 42” 30” 32” 6 F 34” 32” 34” 36” 38” 40” 42” 44” Beck Beck Beck Beck Beck Beck Beck Beck Hangy Beck Beck Beck Beck Beck Beck Beck Germany Germany Germany Germany Germany Germany Germany Germany Taiwan Germany Germany Germany Germany Germany Germany Germany Single jersey Single jersey Single jersey Single jersey Single jersey Single jersey Fleece Fleece Single jersey Rib/interlock Rib/interlock Rib/interlock Rib/interlock Rib/interlock Rib/interlock Rib/interlock 24/28 24/20 24/28 24 24 24 24/20 24/20 24/20 18/24 18/24 18/24 18/24 18/24 18/24 18/24 96 102 108 114 120 126 90 114 204 64 68 72 76 80 84 88 02 02 02 02 2 1 1 1 1 1 1 1 1 1 1 1 Note: All Machine are full feeder Lycra attachment Dyeing Unit Our entire Dyeing unit is being installed and operated in a floor space of 60,000 Sqft and Total manpower engaged for running the unit is 195. By dint of quality ,timely delivery, And professionalism, we become a reliable dye house of all kinds of Single Jersey Cotton,TC, CVC, Pique, Rib, Lacost, Interlock, producer in Bangladesh. We have latest models of Dyeing machings ( Fong’s) from world class manufactures having added features. LAB SECTION. SL# 01 02 03 04 Description of Machine Dyeing Machine 02(Two) Set Washing Machine 01 Set Wascator 01 Set Tumble Dryer 01 Set Brand Starlet Starlet SDL SDL Origin Korea Korea U.K U.K Capacity 12 Pot x2 12 Pot 5-10 kg 5-10 kg 9 05 06 07 08 09 Oven Dryer Croco meter Light Box-Available light sources Spectra Photometer( Computerized Color Machine )01 Set Digital Balance 01 set SDL SDL SDL Mc. Beth Kern U.K U.K U.K U.S.A 5-10 kg - Germany 300 Gm BATCH SECTION. SL# Description of Machine Nos/Quantity 01 02 03 02 Sets 02 Sets 02 Sets Fabric Turning Machine Weighing Balance Over lock( Sewing Machine) Our per month production capacity is 250 Metric Ton. Effluent Treatment Plant( ETP) . With Commitments to keep the environment clean, and to fulfill social obligation, our factory is fully covered by compliance with ETP ( Effluent Treatment Plant) from the manufacture. Aqua-tech Engineering Service Ltd. Its capacity is 40m/hr. DYEING SECTION. Description of Machine SL# M/C # Atmospheric Condition 01 Winch# 1 High Pressure 02 Winch# 1 High Pressure 03 Winch# 1 High Pressure 04 Winch# 1 High Pressure 05 Winch# 1 Atmospheric Pressure 06 Winch# 1 Atmospheric Pressure Model No HSJ HSJ HSJ HSJ Eco - 38 No. of Tubes 1 T. 1 T. 1 T. 2 T. 1 T. Brand Origin Capacity FONG’S FONG’S FONG’S FONG’S FONG’S China China China China China 50 KG 100 KG 250 KG 500 KG 250 KG Eco - 38 2 T. FONG’S China 500 KG 10 07 Winch# 1 08 Winch# 1 09 Winch# 1 10 Winch# 1 11 Sample M/C-1 12 13 Sample M/C-2 Sample M/C-3 Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Eco - 38 3 T. FONG’S China 750 KG Eco - 38 4 T. FONG’S China 1000 KG Eco - 38 2 T. FONG’S China 500 KG Eco - 38 3 T. FONG’S China 750 KG 1 T. - Local 10 KG 1 T. - Local 20 KG 1 T. - Local 30 KG - FINISHING SECTION. SL# 01 02 03 04 05 Description of Machine Blooming Squeezer Dryer M/C( 4 Chamber,3 Passage System Soft Setting Celender-01 Set Heat set Machine 01 set Compacting Machine Brand Bianco Tong. Yang Dong- Nam Dong- Nam Fab- Con Origin Italy Taiwan Korea Korea US..A Brand Caterpillar Kaeser K.S.B Origin U.S.A Germany India Hurst U.S.A - India India UTILITY SECTION. SL# 01 02 03 04 05 06 Description of Machine Gas Generator-950 K.V.A 01 Set Air Compressor 4000Ltrs/Minute x 2 unit Water Pump summer Sear Pump 01 ( Size-14” x 6”) No-01 Steam Boiler ( 6.3 Tons) Including Condensed Water Recovery System Water Softening Plan- 1,00,000 Ltrs/ Hrs Effluent Treatment Plant 11
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