Irene Knitwear Ltd.
Factory Profile
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Head Office: 79/B, Malibagh Chowdhury Para,
Dhaka 1219, Bangladesh
Tel No
: 88 02 9336361, 8321620
Factory: 13 Dailla.Paity Road, Demra,
Dhaka 1362, Bangladesh
Tel No: 88 02 7401217, 7401953, 7402140
E-mail: h [email protected]
Himoopalash1@gm ail.com
Introduction:
Irene Knitwear Limited is a 100% export oriented Knit Garments Manufacturer in
Bangladesh. Our factory is located on the eastern side of Dhaka, Dailla, Demra Road,
Dhaka. Our factory is only 40 minutes drive from Pan pacific Sonargoan Hotel and 1
hour 15 minutes drive from Zia International Airport. Our factory has 20000 square feet
per floor and having 80000 square feet owned building. We have very skilled official and
technical team as well as top management also .Our mottos are to satisfy the customer
first. We have total five factories and one of the grown up leading group of Bangladesh.
Objectives:
To provide total buyer’s satisfaction by offering quality garments in time to meet the
commitments of quality and prompt delivery. We believe that quality service means an
unshakable commitment to the truth. In integrity. We deliver the service we promise and
will not promise what we cannot deliver.
1
Na me o f the Co m pa ny :
IIrreennee K
Knniittw
weeaarr LLiim
miitteedd..
Corporate Head Office:
79/B, Malibagh Chowdhury Para, Dhaka 1219, Bangladesh
Tel : 88 02 9336361, 8321620
E-mail: himoopalas [email protected]
Factory location:
13, Dailla Road, Demra, Dhaka 1362, Bangladesh
Tel : 88 02 7502140, 7502141, 7501953
Fax : 88 02 7501317
Contact Person: Mr.Himoo Palash
Mobile:+8801712204249, +8801911859594
E-mail: himoopalas [email protected]
Bank Details:
AB Bank LTD. Principal Branch
30-31 Dilkusha C/A Bcic Bhaban.
Dilkusha, Dhaka. Bangladesh
Fax : 02 9556819
Swift # ABBL BD DH 005
Board of Directors
Managing Director
Director
Director
Director
Director
: Dr. M. A Ma zid T a lu kd a r
: Mrs. I re n e T a lu kd ar
: S o h an i T a lu kd a r
: S a m ia T a lu kd a r
: S o n ia Ta lu kda r
Contact Persons
Dr. M. A Ma zid T a lu kd a r
Managing Director
2
Na me o f o ther fa cto ri es
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Floor Description
I t co ve rs t h e f lo o r sp a ce t o ta l of 8 0 ,00 0 S /f t . O u r ga rm en t s
m a nuf a ct u rin g d ivi sio n is 7 st o rie d bu ild in g:
8th
77tthh FFlloooorr
66tthh FFlloooorr
55tthh FFlloooorr
G
Grroouunndd FFlloooorr
:
:
p rin tin g se ct io n
Cutting section, Kni tting & Store
:
Sewing section & Sample Section
:
:
Finishing section & Office.
Fabric Store
General Information at a Glance
Garments Division
Our Bank
:
AB Bank LTD.
Total
Man Power
:
1500 Persons
Total
Floor Space
:
80,000 Sft.
Total No of Bathroom/Toilets
:
40 Nos.
Total No of Drinking Water Container
:
20 Nos.
Total No of First Aid Box
:
16 Nos.
3
Total No of Fire Extinguishers
:
60 Nos.
Total No Fire Hose Cabinet
:
3 Nos.
Total No of Sewing Machine
:
650 Nos.
Total No of Emergency Light
:
6 Nos.
Medical Inspection Room
:
1 No.
Dining Hall
:
2 No.
Store (Fabric & Accessories)
:
2 Nos
Machineries break down
SSL
L..
N
Noo
01.
02.
03
04
05
06
07
08
09
10
11
12
13
14
15
16
M
Maacchhiinnee T
Tyyppee
B
Brraanndd
M
Mooddeell N
Noo..
N
Noo.. O
Off
M
M//C
Css
Plain M/C
Plain M/C
Over lock Machine
Over lock Machine
3 Needle 5 Thread Flat bed
3 Needle 5 Thread Cylinder Bed
3 Needle 5 Thread Cylinder Bed
3 Needle 5 Thread Flat Bed
1 Needle Zigzag Machine
Picot & Fagoting Zigzag Machine
1 Needle , Lock Stitch Button
Hole M/C
Kansai Special Ultra Small
Cylinder Bed M/C
Button Hole M/C
Button Sewing Machine
Band Knife Cutting Machine
Rib Cutting Machine
JUKI
JUKI
JUKI
JUKI
JUKI
JUKI
JUKI
JUKI
JUKI
JUKI
D.DL- 8300N
D.DL- 8700
MO- 6714S- BE64
MF - 7823- 421- B56
MF 7723 - C10- B56
MF- 7823- U10-B56
MF- 7823-H21-B56
MF-7723-U10-B56
LZ- 2290ASS-7-WB
PX – 302- 4W
111 Sets
40 Sets
126 Sets
14 Sets
10 Sets
38 Sets
13 Sets
28 Sets
1 Set
2 Sets
JUKI
LBH - 781KU
2 Sets
Kansai
NM -1103C ( ¼ “)
2 Sets
JUKI
JUKI
Eastman
Toyo
LBH – 783 NV
LK-1903ASS-301/MC-596
EC-700 N
SM- 802A
1 Sets
3 Sets
1 Set
3 Sets
4
17
18
19
20
21
22
23
24
25
26
27
Chain Stitch Back Tape Machine
Feed-of-the-Arm Machine
Vacuum Ironing Table
Thread Cleaning Machine
Thread Cutter Machine
Cutting Machine
Cutting Machine
Compact Press Type Fusing M/C
Thread Winding Machine
4 Needle , 8 Thread Inserting
Sewing M/C
Vacuum Table
Kansai
JUKI
NISO
Ngai Shing
Grand
K.M.
K.M.
Hasima
Hasima
DLR-1502 L
MS – 1190 MF
NH - 1290
NS- 54
GT-22-01
KS.AV-V-8’’
KS.AV-V-10’’
HP-450MS
HW-20 C
2 Sets
2 Sets
28 Sets
1 Set
3 Sets
2 Sets
2 Sets
1 Set
1 Set
Kansai
DFB – 1404 MD
1 Set
Veit
Coolest
CST-ST
16 Set
Our Quality Control System
Quality control policy
In each stage of production we maintain close monitoring and ensure quality. In Irene
Knitwear Limited, responsibilities for ensuring proper quality are as follows:
a) The primary responsibility lies with the factory where garments are made. Factory
quality control staffs will ensure proper quality as per laid down quality control system.
b) Quality control staffs working directly under Production Director/ Managing Director
will closely monitor quality of the factory production. In case of any quality problem they
will report to the concerned and corrective action will be taken accordingly.
Knitting Section
01. Before knitting, we check yarn-by-yarn counting machines.
02. We also check Naps, Dead yarns, Hairy ness, foreign fiber, etc are checking our in
house lab.
03. Grey GSM is controlled by stretch length checking for controlling finishing GSM.
Sewing Section
5
In process quality control (sewing) during sewing “in process quality control” is done by
selecting seven pieces at random from a completed bundle (maximum 180 pcs.) after
checking bundle will be passed for zero defect based on AQL 2.5 in case one or more
defects are found in seven pcs. Whole bundle will be sent to concerned supervisor for
rechecking.
Finishing Section
In finishing section quality control is ensured in three stages.
01. Fabric dia, fabric unevenness, GSM are checked.
02. Fabric crease mark, sinker mark, hole, skewing, needle mark, Fabric hairy ness,
dead fiber, naps and etc are checked.
03. Also, we are checking color fastness, shrinkage, rubbing appearance after
retention and fabric strength.
Cutting Section
In cutting section quality control is ensured in two stages.
II)) S
Spprreeaaddiinngg qquuaalliittyy ccoonnttrrooll:: Following points are checked during spreading
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
Table marking
Ends
Tension
Leaning
Narrow goods
Counts
Ply height
Remnants
Fabric flaws
Marker placing
IIII)) A
Afftteerr ccuuttttiinngg qquuaalliittyy ccoonnttrrooll:: After each cutting seven blocks and bundles are
selected at random checked based on acceptable quality level (AQL) 2.5 on the flowing
points:
a)
b)
c)
d)
e)
MIS cut
Ragged cutting
Pattern checks
Matching plies
Notches
6
Product Expertise
Product Capacity
Basic T-Shirt- 20,000 pcs per day
Polo Shirt
- 5,000 pcs per day
Sweat Shirt – 2,000 pcs per day
We are working buyers as below
7
Marck & Ecko/ Ecko Unltd
Red Cats (Vertbaudut)
Gemo
CDM
DOOA
KOWA COMPANY
EARNESTING FAMILY.
OODJI.
KNITTING UNIT
Our knitting is being operated in floor space of 16000 Sqft and total manpower engaged
Running the unit is 62. By dint of quality , timely delivery and professionalism, we have
Become a reliable source of all kind of single Jersey Cotton, TC, Pique, Rib, Lacost,
Interlock
Procurer in Bangladesh. We have latest models circular knitting machine ( Beck,
Hangy) from world class manufactures having added features. It has become one of the
renowned Cotton and
TC knit fabric producer in Bangladesh.
Our Machine Details Are Following
SL/N
o
01
02
03
04
05
Dia
Brand
Origin
M/C Type
Gauge Feeder Qty.( pcs)
22”
24”
26’
28”
30”
Beck
Beck
Hangy
Hangy
Hangy
Germany
Germany
Taiwan
Taiwan
Taiwan
Single jersey
Single jersey
Single jersey
Single jersey
Single jersey
24/20
24/20
24/20
24/28
24/20
66
72
76
84
90
01
01
01
01
01
8
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
32”
34”
36”
38”
40”
42”
30”
32”
6 F 34”
32”
34”
36”
38”
40”
42”
44”
Beck
Beck
Beck
Beck
Beck
Beck
Beck
Beck
Hangy
Beck
Beck
Beck
Beck
Beck
Beck
Beck
Germany
Germany
Germany
Germany
Germany
Germany
Germany
Germany
Taiwan
Germany
Germany
Germany
Germany
Germany
Germany
Germany
Single jersey
Single jersey
Single jersey
Single jersey
Single jersey
Single jersey
Fleece
Fleece
Single jersey
Rib/interlock
Rib/interlock
Rib/interlock
Rib/interlock
Rib/interlock
Rib/interlock
Rib/interlock
24/28
24/20
24/28
24
24
24
24/20
24/20
24/20
18/24
18/24
18/24
18/24
18/24
18/24
18/24
96
102
108
114
120
126
90
114
204
64
68
72
76
80
84
88
02
02
02
02
2
1
1
1
1
1
1
1
1
1
1
1
Note: All Machine are full feeder Lycra attachment
Dyeing Unit
Our entire Dyeing unit is being installed and operated in a floor space of 60,000 Sqft and
Total manpower engaged for running the unit is 195. By dint of quality ,timely delivery,
And professionalism, we become a reliable dye house of all kinds of Single Jersey
Cotton,TC, CVC, Pique, Rib, Lacost, Interlock, producer in Bangladesh.
We have latest models of Dyeing machings ( Fong’s) from world class manufactures
having added features.
LAB SECTION.
SL#
01
02
03
04
Description of Machine
Dyeing Machine 02(Two) Set
Washing Machine 01 Set
Wascator 01 Set
Tumble Dryer 01 Set
Brand
Starlet
Starlet
SDL
SDL
Origin
Korea
Korea
U.K
U.K
Capacity
12 Pot x2
12 Pot
5-10 kg
5-10 kg
9
05
06
07
08
09
Oven Dryer
Croco meter
Light Box-Available light sources
Spectra Photometer( Computerized Color Machine )01
Set
Digital Balance 01 set
SDL
SDL
SDL
Mc.
Beth
Kern
U.K
U.K
U.K
U.S.A
5-10 kg
-
Germany
300 Gm
BATCH SECTION.
SL# Description of Machine
Nos/Quantity
01
02
03
02 Sets
02 Sets
02 Sets
Fabric Turning Machine
Weighing Balance
Over lock( Sewing Machine)
Our per month production capacity is 250 Metric Ton.
Effluent Treatment Plant( ETP) .
With Commitments to keep the environment clean, and to fulfill social obligation, our
factory is fully covered by compliance with ETP ( Effluent Treatment Plant) from the
manufacture. Aqua-tech Engineering Service Ltd. Its capacity is 40m/hr.
DYEING SECTION.
Description of Machine
SL# M/C #
Atmospheric
Condition
01
Winch# 1
High Pressure
02
Winch# 1
High Pressure
03
Winch# 1
High Pressure
04
Winch# 1
High Pressure
05
Winch# 1
Atmospheric
Pressure
06
Winch# 1
Atmospheric
Pressure
Model
No
HSJ
HSJ
HSJ
HSJ
Eco - 38
No. of
Tubes
1 T.
1 T.
1 T.
2 T.
1 T.
Brand
Origin
Capacity
FONG’S
FONG’S
FONG’S
FONG’S
FONG’S
China
China
China
China
China
50 KG
100 KG
250 KG
500 KG
250 KG
Eco - 38
2 T.
FONG’S
China
500 KG
10
07
Winch# 1
08
Winch# 1
09
Winch# 1
10
Winch# 1
11
Sample M/C-1
12
13
Sample M/C-2
Sample M/C-3
Atmospheric
Pressure
Atmospheric
Pressure
Atmospheric
Pressure
Atmospheric
Pressure
Atmospheric
Pressure
Atmospheric
Pressure
Atmospheric
Pressure
Eco - 38
3 T.
FONG’S
China
750 KG
Eco - 38
4 T.
FONG’S
China
1000 KG
Eco - 38
2 T.
FONG’S
China
500 KG
Eco - 38
3 T.
FONG’S
China
750 KG
1 T.
-
Local
10 KG
1 T.
-
Local
20 KG
1 T.
-
Local
30 KG
-
FINISHING SECTION.
SL#
01
02
03
04
05
Description of Machine
Blooming Squeezer
Dryer M/C( 4 Chamber,3 Passage System
Soft Setting Celender-01 Set
Heat set Machine 01 set
Compacting Machine
Brand
Bianco
Tong. Yang
Dong- Nam
Dong- Nam
Fab- Con
Origin
Italy
Taiwan
Korea
Korea
US..A
Brand
Caterpillar
Kaeser
K.S.B
Origin
U.S.A
Germany
India
Hurst
U.S.A
-
India
India
UTILITY SECTION.
SL#
01
02
03
04
05
06
Description of Machine
Gas Generator-950 K.V.A 01 Set
Air Compressor 4000Ltrs/Minute x 2 unit
Water Pump summer Sear Pump 01
( Size-14” x 6”) No-01
Steam Boiler ( 6.3 Tons) Including
Condensed Water Recovery System
Water Softening Plan- 1,00,000 Ltrs/ Hrs
Effluent Treatment Plant
11