Document 98283

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Email List
am starting to compile names and email address’s
so I can email late breaking news and specials to those
who want to know about them. All you have to do to
get on my list is email me, [email protected] and put
“Mailing List” in the subject line and I will add you to
it. Don’t worry..........I won’t bore you with a bunch of
BS, just good stuff (like announcing new saw’s).
New Scroll Saw
EXCALIBUR has announced a new scroll saw
which will be available in a couple months. A new
21” saw with a stationary table. Plus the head actually tilts rather than the table for angled cuts. The
name is the EX-21. I think this saw is priced in a
mid range. We are very excited about this saw and
hope to have some in our classroom. There is a very
good chance that we will be a dealer for this saw.
Hopefully we will have one on the showroom floor
for visitors to see and try. I will let you know as
soon as it is available. jerry
The double sided carpet tape we use (which is the cheap
stuff but has good holding power) is no longer available at
WalMart. I was able to contact the factory that makes the
tape and the only place we found it is available now is Ace Hardware. It is labeled “Light Duty Carpet Tape” # 50106
Abrasive Cleaning Stick................ 12
American Wildlife Series..................7
Better Grip Tip................................2
Class information............................13
Copy Permission.............................10
Endangered Species Patterns........... 7
Glue Gun.........................................11
Intarsia Books................................ 10
2005 “Intarsia Experience”
New Web Site
Changes Coming
Very Soon
peaking on the subject of the internet and emailing, this year we are going to make a big push on
our site to update it more often. We will have a full
store available so you can purchase securely all of
our goodies on-line. The most exciting revision will
be to view rotating 3-D models. We already have the
latest newsletter that can be viewed and printed using
Adobe Acrobat. Keep checking our site and be sure to
put your name on Jerry’s email list because we
plan to start changing it very soon.
See you there!!
Larger Patterns.............................. 8,9
New Patterns.................................... 2
Order Form......................................15
Poster Pattern Sets.........................8, 9
Regular Size Patterns........ 2,3,4,5,6,7
Scroll Saw Blades...........................12
Scroll Saw Books............................13
Switch It, Foot Switch Idea............7
I-212 Cat in Sink
13” x 19” - 66 pcs
91/2 x 71/2
approx.17pcs ea
I-214 Pet Angels
12” x 161/2” - 45pcs
I-215 Montauk Lighthouse
161/2” dia.- 79 pcs
I-216 Pomeranian &
13” x10”1/2
121/2” x10”- 38 pcs
44 pcs
Both dogs on one pattern
II-17 Sunflower
13”x 27” to 52+” -109
Six New Patterns
“Sunflower” (II-17) This is a
larger format pattern, which sells for
a little more ($8.95). This pattern is
versatile, you can lengthen the fence
to any height desired. If you are the
more ambitious type you can do a
whole wall as shown on the front
cover. Flowers are easier to shape
than people or animals which made
the shaping of this project less stressful. I sanded the centers first - then
marked where the petals join. The
petals are laid out with 3-4 petals per
Bee Detail
section which makes the layout and sawing quicker, the same
applies to the leaves. Plus most of the edges are “outside”
edges so you can relax when sawing. I added a pattern for
some bee’s if you want to go the extra mile. More details are
included with the pattern.
“Cat in Sink” (I-212) The comedy projects are fun
to sand. I enjoy taking something as ordinary as a sink to
frame in the piece. Also the illusion of the sink being more
dimensional than it really is makes this project stand out. I
used sanding shims for the different sections of the cat to
keep a consistent contour on all the parts. There are other
options listed on the pattern like changing the colors on the
cat. This is a comedy cat I developed in the mid eighties
when we were selling the finished pieces, each cat sold as
soon as it was shown.
“Opossum” (I-213) Believe it or not we have received a
lot of requests for a Opossum. This is a youngster which is
a little more attractive than an adult. Still they are a creature
Better Grip!
Regular size patterns above $7.95 ea. or 3 for $21.95
Sheet size 17 1/2” by 23”, mix and match any 3 of this size pattern and receive the 3 for $21.95 discount.
I-213 Opossum
only their mothers think are beautiful. They have a extremely
wiry coat so I decided to use the “Wonder Wheel” for the
texture, I also used the wheel for the texture on the tail. I
used sanding shims to sand the body parts and the face. I
had a couple of shades of aspen that I used on the face.
“Pet Angels” (I-214) To go along with our Gift Angels
a fellow Intarsia enthusiast suggested a set of pet angels.
They are a little on the tedious side, especially if you make
all four at one time. The little cat with stripes took the most
time. I suggest making it a solid cat, unless you’re like me,
a (as Jerry calls me) “pin head”. We used “fretwork” type
sawing to put the names on them. There is a complete alphabet printed on the pattern.
“Montauk Lighthouse” (I-215) Lighthouses are still
very popular. The frame fits with the nautical theme. We left
out what would be the sky and made the clouds. The sky
areas were cut out of the backing. Most of the lighthouse is
sanded flat angles and sanded up pretty quick. After making the I-209 Portland Head lighthouse it is much easier to
leave the sky part out as I did on this one.
“Pomeranian & Schnauzer” (I-216) The Pomeranian
made me smile the whole time I was working on it. As I studied lots of pictures of Pom’s I noticed most looked like they
were smiling. We used to have a Schnauzer, this one has
the expression ours had most of the time. Sanding shims
were used on the Pom to blend in the raised areas. I used
the “Wonder Wheel” on both dogs, most of which is on the
outside edges. The lines I used to follow for texturing are
printed on the pattern.
Have fun, Judy
One of our students brought to class a clever idea which helps her hold onto her parts while
sanding. They are “Rubber Finger Tips” which are available at office supply stores in various
sizes. Not only do these tips help your grip they also protect your fingers from the sander. I
tried them out as I worked on this set of patterns. The only problem at first was I kept trying to hold my fingers with tips on them far away from the sander. Which meant I was only
holding each piece with three fingers. I had to keep reminding myself that it’s alright to sand
the rubber tips, that’s what they are for. The skin on my fingers are usually sanded pretty
thin, not this time. They work especially good for those small parts that are hard to hold
Thanks Marianne!
For U.S. orders call 800-316-9010, all others 865-428-8875
Regular Size
Size Patterns
Beginner Patterns
Pattern sheet size 171/2”X 23”
Beginner/Intermediate Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-02 Toucan I-03 Raccoon I-04 Cat in Bag I-05 Seascape
I-01 Panda
I-07 Cat w/ Yarn
I-06 Rose
I-08 Koalas
38 pcs
17”x15” - 29 pcs
22”x16” - 29 pcs
14”x9” - 33 pcs
I-09 Big Foot I-10 Clown Window I-11 Clown
With Daisies
21”x15.5” - 57 pcs 20.5”x16” - 34 pcs
15.5”x17” - 57 pcs 22”x17.5” - 63 pcs
I-12 Buck Deer I-13 Horse I-14 Orca,Butterfly I-15 Oh Hoot West
28 pcs
I-16 Mouse
29 pcs
28 pcs
28 pcs
21.5”x15.5” -61 pcs 19.5”x17” - 79 pcs 21.5”x15.5” - 86 pcs
I-19 Hobo Clown I-20 Flamingos
I-17 X-Mas Stockings #1 I-18 Pelican
15”x11” - 25/35 pcs
17” dia. - 51 pcs
I-24 Duck
I-25 Pig/Blanket
14.5”x 21.25” - 83 pcs
I-34 Santa
20”x16” - 84 pcs
22”x16” - 73 pcs
I-21 Still Life
I-22 Light House
16.5”x18” - 103 pcs
19.5”x15” - 37 pcs
I-26 Bag Lady I-27 Curious Coon I-28 Bass I-29 Cat in Chair
22”x 8”
62 pcs
15”x 20.5” - 55 pcs
10”x21.5” - 32 pcs
I-35 Wreath
9.5”x13”,11”x19” - 13/7 pcs
I-37 Dolphins
15” dia. - 80 pcs
21”x16” - 85 pcs
I-30 Bog Buddies
17”x19” - 49 pcs
I-38 Penguins I-39 Dog I-40 USA Eagle
I-23 Balloon
15.5”x 20.5” - 152 pcs
I-41 Cow
I-42 Bears
18”x17” - 115 pcs
10.5”x7.5” - 30 pcs ea.
10”x21” - 12 pcs
14”x14” - 30 pcs
14”dia. - 33 pcs
I-43 Swan
I-44 Sailboat
9”x8” - 8 pcs ea.
I-45 Arizona
16”x10” - 31 pcs 19”x17” - 56 pcs
I-46 Up Carrousel I-47 Down Carrousel I-49 Rose Bud I-50 Barn Owl
x 17”
63 pcs
39 pcs
13”x 21” - 20 pcs
15.75”x 20.25” - 106 pcs
x 17”
49 pcs
16”x16” - 54 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875 More Patterns
16.5”x13.5” - 39 pcs
Regular Size Patterns
Pattern sheet size 171/2”X 23”
Intermediate Patterns
Beginner/Intermediate Patterns
Beginner Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-51 Wabbit I-52 Tropical Fish I-53 Antique Santa
I-54 Xmas
20”x 8”
27 pcs
I-56 Rocky Top
I-55 Oh
I-57 Callas
25 pcs
4.5” x3.5” to
9.5” x 11.5”
10 to 25 pcs.
14”x 21” - 97 pcs
18.5”x13” - 26 pcs
I-60 Giraffe
I-59 Moose
15.5”x22.25” - 38 pcs
I-66 Fawn-Doe
x 15.75”
15.625”x19” - 72 pcs
I-61 Coyote
13.5”x19” - 88 pcs 13.3”x16.5” - 32 pcs
I-67 White Tail I-68 Christmas Sign
12.5”x 21.25” - 84 pcs
20.5”x15.75” - 35 pcs
15.75”x15” - 44 pcs
I-72 Golfer
I-71 Barn
17”x 20.25”
43 pcs
55 pcs
I-65 Ol’Blue
I-64 Wolf
I-62 Still Pottery
I-69 Angel
10.5”x16.5” - 55 pcs
11 3/8”
x1 3.25”
92 pcs
56 pcs
10”x 21” - 69 pcs
22”x13” - 68 pcs
I-75 Rooster
I-74 Castle
I-76 Bald Eagle
16.75” - 53 pcs
I-77 Elk
I-78 Humming Bird
I-79 Covered Bridge
I-80 Xmas
Stockings #2
61 pcs
17” dia. - 63 pcs
I-81 Cardinals
16” dia - 35 pcs
17”x18” - 41 pcs
18”x16.5” - 89 pcs
I-82 Woman Golfer I-83 Fruit Still Life I-84 Cowboy I-85 Pup & Decoy
69 pcs
x 12”
84 pcs
16.75”x16.25” -75 pcs
I-86 Pheasant
18”x17” - 37 pcs
16”x9” - 32 / 21 pcs
I-87 Red Fox
12”x 20” - 51 pcs
12.5”x 22” - 39 pcs
15”x13” - 66 pcs
19”x 16” - 71 pcs
I-89 Noah’s Ark I-90 Sunflower Welcome I-91 Cat on Shelf I-92
I-93 Wood Duck I-94 German Shepherd
14.1/2”89 pcs
16.5”x15.5” - 34 pcs
16.5”x17” - 62 pcs
21”x14.5” - 122 pcs
13”x 22” - 60 pcs
10.5”x 22” - 96 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
32 pcs
Regular Size Patterns
Pattern sheet
sheet size
size 17
”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Intermediate Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-96 Mare & Foal
I-95 Black Bear
I-98 Praying
I-100 Pronghorn I-101 Cross with I-102 Longhorn
I-99 Kitten
& Bear
15 “x
21 3/4”
19.5”x 11.5” -35 pcs
20” x 161/2” 87 pcs
16.25”x 16.25” - 112pcs
I-103 Squirrel I-104 Unicorn
x 21.5”
I-110 Big Horn
17.5”x17” - 37 pcs
I-105 Canada
21.5”x 12.5”- 52pcs
I-111Cotton Tail
I-108 Indian Face I-109 Christmas Candles
15”x 21” - 48 pcs
21”x16” - 97 pcs
16.25”x18.5” - 50 pcs
I-113 Caribou I-114 Huntin’ I-115
Feathered Friends I-116 Mom’s Kitchen
St. Francis
x 12”
89 pcs
x 16”
97 pcs
12.5” x 22.5” - 118 pcs
22”x 12.”- 35 pcs
I-118 Grandpa’s Angel I-119 Nature Boy
I-107 Howling Wolf
I-106 Canada
20.5”x15.75” - 35 pcs
I-117 White
16.5”x 21.75” - 40 pcs
21.5”x 10” -52 pcs
14 3/4”x
44 pcs
- 31pcs
121/2”x181/4” - 29pcs
31.25”x 16.25” -24 pcs
I-120 Dogwood & Cardinal I-121Puppy & Kittens
19.25”x 15.625” 104 pcs
I-122 Western Boot
111 pcs
8.5”x 10.5” -13 pcs
16”x 14.”- 67pcs
I-123 Pueblo Pottery I-124 Chipmunks
I-130 Corner Cats
16.5”x 16.5”- 90 pcs
I-125 Mule I-126 Great Blue I-127 Wild Turkey I-128 Corner Coon I-129 Golden
14”x 22” - 79 pcs
16.5”x 21” - 81pcs
9.5”x 16.5” -79 pcs
16”x 14” 62 pcs
16.5”x 18.5 “ - 113 pcs
22” x 11” 79 pcs
I-131 Church
20.5”x 17” -32 pcs
I-132 Stallion
I-133 Emperor
14”x 17.5”- 41 pcs
I-134 Frog
10” x 14” - 21 pcs
7” x 19” - 18 pcs
15.5” x 10.5” - 36 pcs
I-136 Bronco
21 1/4”
x 14 5/8”
53 pcs
19.5”x 16” -70 pcs
16.5”x 20” -56 pcs
17”x 16”- 41 pcs
20 “ x 16 1/4”” 56 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
22 1/4” x 8” 26 pcs
More Patterns
Regular Size Patterns
Pattern sheet
sheet size
size 17
”X 23”
Beginner/Intermediate Patterns
Intermediate Patterns
Beginner Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-137 Cocker SpanI-138
I-139 FireFighter I-140 Wolf Cubs
22 1/4”
x 11 “
72 pcs
16”x 12 1/2” 39 pcs
20 1/2”x 151/4” 70pcs
20”x 16 1/2” 70 pcs
I-145 Labrador I-146 Poodle I-147 Bear Cub
I-148 Mother
& Child
I-144 Bear
I-142 Blue Birds I-143 Jumping
21 1/4”
x 11 1/2”
x 12”
78 pcs
18” x 19” 65 pcs
I-150 Mariner
I-149 Hockey Player
19 1/2” x 16 1/4” 57 pcs
I-151 Chihuaha
12” x 12”
16”x 14” 48pcs
I-152 Beagle
17”x 13” 29pcs
19” x 16 1/2 “ 65 pcs
22”x 12” 39 pcs
I-154 Collie
I-155 Loon
10 1/2”x 10 1/2”
16” x 12 3/8” 60 pcs
15 1/4 x 271/2” 72 pcs
I-156 Boy/Girl Basket Ball I-157 Full Body Elk
I-158 Beaver
23 1/2“
x 8”
57 pcs
10 1/2”
39 pcs
18” x 13 1/2 “ 54 pcs
15”x 14” 47pcs
I-159 Ballerina I-160 Husky
I-161 Roper
I-162 Lion
21 1/2” x
15“ 60pcs
21 1/2” x
14” 39 pcs
16 1/4“ x 21 3/4” 52 pcs
I-163 Panda
& Baby
I-164 Light House
I-165 T-Rex
x 13”
11 1/2”x 25 1/2” 32 pcs
17” x 13 “ 51 pcs
I-166 Cats
20 1/2“ x 16 3/4” 127 pcs
I-167 Great White Shark I-168 Rottweiler
15”x 51/4”
36 pcs
22“ x 15”- 56 pcs
131/2” x 191/4” 23 pcs
Both Cats on Pattern
I-172 Horse Run I-173 Monkey
13”x 161/2”
- 31 pcs
12 1/4” x 19 3/4” 41pcs
9 1/4 x 19 1/4“ 47 pcs
x 16”
67 pcs
I-174 Boxer
16”x 10” - 58pcs
171/2 x 16” 20pcs
I-169 Wild Birds
Blue Jay
23 pcs
Bob White
13” x 19” 47pcs
I-170 Full Body
42 pcs
16”x 8”
58 pcs
111/2”x 16” - 48 pcs
14 1/2”x 22 1/2” 32 pcs
I-175 Draft I-176 United We I-177 Mallards in Flight
13”x 143/4” - 38 pcs
201/2”x 161/2” - 145 pcs
I-171 Dachshund Pup
151/2”x 18” - 64 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
I-178 Lion & Lamb
151/2”x 20” 95 pcs
Regular Size Patterns
Pattern sheet
sheet size
size 17
”X 23”
Beginner/Intermediate Patterns
Beginner Patterns
Select any regular sized patterns for $7.95 each, or 3 for $21.95
I-179 Tennis I-180 Hang in I-181 Maltese & Yorkie
There 101/2”x 9” -41 pcs
I-182 Sand
I-183 Puma
Intermediate Patterns
I-184 Farm Land I-185 Gone Fishing
22”x 14”
50 pcs ea.
13”x 8 - 42 pcs
Both dogs on one pattern
21”x 16” - 87pcs
I-187 Sea Otter
I-186 Grizzly Walk Door Top
25”x 7 1/2” - 87pcs
I-191 Reef Fish
9”x 16” - 47 pcs
I-192 Critters #1
Lop Ear Rabbit
15”x 121/2”
15”x 21” - 67 pcs
- 47 pcs
16”x 19” 89 pcs
I-188 Pug Dog
I-189 Bulldog
17 1/2”x 16” 55 pcs
16”x 181/2” - 68 pcs
I-193 Cowgirl I-194“Who’s There” I-195 the“Cow
I-197 Shih Tzu
6”x51/2”27 pcs
13”x 6” 24 pcs
19”x 15” - 44 pcs
21” x 18 1/2” - 49 pcs
161/2”x 21” - 90 pcs
I-207 Dog & his Boy I-208 Cougar Cub
10”x 16”
13” x 141/2” - 40 pcs
Foot Switch
22”x 17” - 71 pcs
This is an “over the door” project.
The snow can be extended at both
ends to fit your door frame size.
I-205 Snowy Owl
12”x 21 -45 pcs
101/4”x 61/2” ea
- 23 to 32 pcs
16” x
12” 31pcs
Both dogs on one pattern
I-201 “Gift Angels”
13”x 101/4” - 33pcs 151/2”x 81/2” - 35 pcs
see page 11
191/2”x 151/2” - 82 pcs
I-198 “Hoot & I-199 Grizzly Growl I-200 “Goose - Goose”
& Jack Russel
I-206 Bear Head
18”x 14” - 67 pcs
10”x 233/4” to 391/2” - 49 pcs
17”x 71/2”
- 47 pcs
17”x 18 1/2” - 102 pcs
I-190 Police Officer
I-196 “Looks Like
came Home”
9”x10” 21pcs
17” diam. - 155 pcs ea.
I-209 Portland Head
Cape Elizabeth,
161/2” dia.-
57 pcs
I-210 Lil’ Dog in Shoe
14” x11” - 35 pcs
I-211 Duck Heads
151/2” x12”- 23pcs
Switch It . . . . . another use for a foot switch
Most you of you already know where I stand as far as a foot switch on my scroll saw goes. Well - - here’s
another one for you. There have been several guys stop by the shop and some have come to class also
who have mentioned that they use two foot switches. One for their saw and one for their drill press. I am
ashamed to say that I have known about that for a couple years and have just now hooked one up to my
drill press and it really works out well. One hand on the work piece and one hand on the handle and you
are set to go. Very handy that way not to mention a safety feature as well.
For U.S. orders call 800-316-9010, all others 865-428-8875
More Patterns
the “Intarsia American Wildlife Series”
Endangered Species Series
I-202 “AWS” Deer I-203 “AWS” Raccoon I-204 “AWS” Wolf
I-31 Manatee I-32 Polar Bear
I-33 Tiger
I-36 Elephant
Inside Frame
Size 18 1/2” x 167/8”
131/2” - 68 pcs
131/2” - 76 pcs
131/2” - 74 pcs
The “American Wildlife Series patterns are Intermediate Level
19”x19” - 20 pcs
I-58 Panther
I-48 Camel
Select any Endangered Species pattern
for $7.95 ea. or 3 for $21.95
19”x19” - 51 pcs
19”x19” - 92 pcs
I-63 Rhino
I-70 Lion
19”x19” - 77 pcs
I-97Grevy’s Zebra
sheet size 17 1/2 “ X 23”
Intermediate / Expert Level
These patterns can be
included with any “regular size”
patterns to receive the 3 for $21.95 value.
19”x19” - 43 pcs
19”x19” - 77 pcs
19”x19” - 67 pcs
19”x19” - 41 pcs
19”x19” - 112 pcs
For U.S. orders call 800-316-9010, all others 865-428-8875
Larger Size Patterns
Intermediate / Expert Level
Select any larger sized patterns for $8.95 each, or 3 for $24.95
II-01 Eagle
15”x 37” - 92 pcs
II-05 Eagle Landing
Pattern sheet size 25 “X 38”
II-04 Woodland Trail
II-03 Last Supper
II-02 Cloud Nine
20”x 41” - 101 pcs
II-06 Indian
II-07 Owl
23”x 30” - 95 pcs
23”x 32” - 86 pcs
II-10 Buffalo
- 39 pcs
23”x 34” - 126 pcs
II-11 Out on a Limb Coon
34”x 14” - 86 pcs
22”x 22” - 183 pcs
II-12 Big Angel
26”x 34”
56 pcs
Same as the small angel.
17”x 26” - 145 pcs
II-13 Indian Woman II-14 Macaw Paradise
22”x 22” 172 pcs
31”x 18.75” - 66 pcs
II-15 Alligator Dreams
28”x 22” - 240 pcs
22.5”x 30.5” - 228 pcs
✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰✰ ✰ ✰ ✰ ✰ ✰ ✰ ✰
Walking Tiger
#II-16 $10.95
36”x 16” - 226 pcs
Sheet Size 25” x 38’
Comes with a
81/2” x 14” color print.
This Eagle is the same as the 37” eagle, with the exception that it
has a 50” wing span, and also comes with a smaller eagle
with a 24.5” wing span. Both of these are on the
same sheet. SHEET SIZE 35”x 45”.
50” Eagle
#II-08 $12.95
To Place an Order Call (800) 316-9010
Large Size Patterns /Posters
Intermediate / Expert Level
finished size is 28” high by The larger Indian version finished size
36” wide. It has approximately 189 pieces and is rated is 46” high by 60” wide. It has approximately
expert level. The pattern is printed on 25” by 38” high 200 pieces and is rated expert level. This pattern comes with a 25” by 19” color poster.
quality tracing paper. Comes with a color poster.
The two part pattern is printed on 35” by 45”
Order # P-6
high quality tracing paper.
The “Cowboy”
“The Beginning of the Trail”
Two Sizes for this Indian
Order # P-5 $29.95
The smaller version finished size is
28” high by 35” wide. It has approximately
157 pieces and is rated expert level. This
pattern comes with the 25” by 19” color
poster (same as for the larger) and a 8.5 by
11 detail of the areas that were modified for
the smaller version. The pattern is printed on
25” by 38” high quality tracing paper.
Order # P-7 - $24.95
32 1/2” x 38”
A hilarious cat family. This design looks best when
using thick wood, finished size is 32.5”x 38” and is
printed on a 35”x 45”sheet and comes with a 13”x19”
color poster print containing three photos, one large
front view and two smaller angled shots which help
when shaping this project. There are 265 pieces.
41 1/2” x 30”
This is a poster/pattern set which includes special instructions, a 25” by 19”
color poster (suitable for framing) and the pattern is printed on 35” by 45”
high quality tracing paper. There are 26 different creatures (animals, bugs,
reptiles, and birds) all native to Africa. approx 800 pcs.
Large Size Patterns /Posters
Intermediate / Expert Level
Both of these designs have won International competitions held in Toronto, Canada. The “Hidden Forest”
comes with it’s own 19”x 25” full color poster suitable
for framing. These color posters are very helpful in
making these complex designs. “New Shoes” comes
with an 8.5” by 11” color photo.
Canadians please note that all poster pattern
sets and the 50” Eagle have a $16.50 shipping chg.
A Forest scene with six
different creatures and
32”x 38”- 556 pcs.
#P-1 $24.95
A classic design of
a young boy splashing water in his new
24”x 37”- 187 pcs.
#P-2 $19.95
Both are Intermediate / Expert Level
• Intarsia Videos • Scroll Saw Video• • Intarsia Videos • Scroll Saw Video •
Contouring Intarsia with Judy
Intarsia “How To” Video
Starting from the very beginning of how
to plan your strategy as well as showing her sanding techniques. The I-172
“Horse Run” pattern is used as a example
throughout this 90 minute video.
#JB-3 $ 24.95
Covers a beginner level pattern (I-03 Raccoon),
starting with the wood selection, working with
a pattern, band saw tips, sanding & shaping,
applying the finish, applying the hanger and
hanging the project on the wall. All of the basics covered apply to all Intarsia projects. 90
minutes VHS Format. #V-1 $29.95
Scroll Sawing for Accuracy with Jerry
Jerry explains and demonstrates his way
of staying on the line and how to control
your work and achieve the fit you want.
30 minuteVHS.
JB-1 $ 19.95
Scrolling Basics with Vicky Lewis
For U.S. orders call 800-316-9010
Vicky Lewis is a professional scroller. Vicky’s
video is great for someone just beginning to saw
and address issues such as safety and blade tension, along with many other helpful tips. 30 min.
JB-2 $14.95
“Easy To Make Wood Inlay” #IT-1
#IT-1 $19.95
How to Intarsia from A to Z.
Claimed by experts to be one of
the best how to woodworking
books of the early 90’s. Comes
with $45.00 worth of free patterns printed in the book (free
patterns must be enlarged)
plus a color gallery picturing
many Intarsia projects. A must
for Intarsia newcomers! 3rd
“Intarsia Artistry in Wood” # IT-3
“Small Intarsia Projects” Book #IT-2
#IT-2 $14.95
A scaled down version for the
Intarsia enthusiast with a scroll
saw. There are 13 patterns included, plus a “how to” section
to help you along with the first
two projects. Some combine both
Intarsia and fretwork and offer
some stack cutting suggestions
to make multiple projects at one
time. These are great for laying
onto jewelry box tops, etc.
“Intarsia Workbook” # IT-4
This book is a must, there are
two great “how to” sections,
plus 12 beautiful projects.
The patterns are small, however, any one of them would
look excellent enlarged to
any size. All projects can be
cut out using either a scroll
saw or band saw.
#IT-3 $14.95
Copy Patterns Permission
You can work your way through
this skill-building workbook and
soon you will be able to tackle any
Intarsia project. You’ll start with a
simple bow, just to get the feel and
a general idea about Intarsia. Each
lesson gets more and more advanced, teaching new skills along
the way.These quickie projects
would make great gifts.
#IT-4 $14.95
If you have any problems making copies of our patterns because of the copyright symbol, take your invoice with you. At the
very bottom just above the payment method we give permission to make copies of the patterns purchased on that particular
invoice. Copies are intended for your use only, not for resale. Another thought on a similar subject is giving patterns away over
the internet or to friends can eventually lead to pattern designers/creators going out of business.
Intarsia Detail Sanders #IS-1 $19.95 set of two #IS-F Flat Sander only $10.00ea. #IS-B Bow Sander only $10.00ea.
Set includes one bow sander
and one flexible flat sander.
Invented by an Intarsia enthusiast in Florida, just for Intarsia projects. You will find these sanders hard to replace,
and use them every step of the way on your Intarsia projects, from start to finish. The bow sander works great for
those “hard to get to” areas, and the flexible flat sander is great for contour sanding. These sanders do not require
special sandpaper, and use your favorite grit cloth backed sanding sheets, cut into strips. The bow sander will also
hold abrasive cord. The set comes with some pre-cut strips of sandpaper to help get you started.
Sanding Rolls for
Detail Sander
“Wonder Wheel”
The Wonder Wheel can be used to
add texture to all Intarsia projects,
it works best on soft wood (like
Western Red Cedar). The wheel also
makes dowels used for eyes nice
and dark. The wonder wheel is 6”
in diameter x 1/2” wide with a 1”
mounting hole , and comes with a
WEAR EYE PROTECTION reducer bushing to fit a 1/2” shaft on
when using this product!
your bench or pedestal grinder. Max
R.P.M. is 4,500 and works perfect
from 3,000 to 4,000 R.P.M.
IS-G150.............. 150 grit 1”x 10 yard roll................$10.00
IS-G180.............. 180 grit 1”x 10 yard roll................$10.00
# OM
$ 9.85 pint
$ 9.85 pint
Gel Finish We use three coats of this gel on our projects which produces a very nice finish
without the need for a matte finish for the third coat
Intarsia Whiting, is another gel finish we use when trying to “keep white wood white”. This
whiting is the same basic formula as the regular clear, with a white pigment added. When
you want to keep it white, just use this whiting for the first coat, the same as you would the
Shipping Old Masters is only available to those living in the contiguous United States.
If ordering only one can of gel it will come U.S. Mail with a $6.00 shpg. charge, two or
3 Diopter - 1.75 Magnification
Mfg. list price
is $ 219.00
Foredom Variable Speed Lathe
Comes with one #A-CHA-5, 1/4”collet holder (with collet),
one #TM-3 left hand, and one #TM-4 right hand tapered
spindles. To run two Kirjes sanders (as pictured above) you
will need to purchase an additional collet listed below. We
If you don’t have a foot switch
you need one !
Magnifier / Light
Luxo is the “top of the heap” of
magnifiers. The magnifer is 3
diopter, and has a ground glass
lense. This is a very high quality
light not to be confused with the
cheap stuff. The same light we use
in our classroom.
Mfg. list
is $ 279.00
Let’s face it
“if you can’t
see it you
can’t saw it”
Jerry Booher
recommend mounting the #140 on the right and the #120 on the
LX-1 $ 259.00
left of the bench lathe, as pictured above. The Kirges #130
Comes with a clamp that will mount the unit to a
will not fit on the lathe.
table top, bench, etc. Can also be removed from the
Extra 1/4” Collet holder with Collet #CHA-5 $20.00 clamp and inserted into a drilled hole.
reg.$ 29.95
Comes pre-wired with a 6’cord. just plug
the switch in your outlet and then plug your
saw in the back of the foot switch cord, no
special wiring needed.
Kirjes Inflatable Sanders • Great for small detail shaping!
Model #
KHP Hand Pump
Shaft size Price ea.
K-120- 20 X 25mm/ 3/4X1”
6mm (1/4”)
K-130- 28 X 80mm/ 1 1/8X3 3/16”
8mm (5/16”) $40.00
K-140- 42X 44mm/ 1 5/8X1 3/4”
6mm (1/4”)
Grit sizes and price.
$1.00 ea
$2.35 ea.
$2.35 ea.
HAND PUMP $10.00ea
Replacement Bulbs
KR-120 $7.00 ea. KR-130 $9.00 ea. KR-140 $10.00 ea.
NEW 400 Degree Hot Melt Glue Gun
# I-GUN $36.95 ea.
This Hot Glue Gun heats to 400 degrees and has a whopping 225 watts of power. We also have the
glue for this gun in 10” sticks. The high heat softens the glue very well and when we press the part to
the backing, the glue flattens out very thin. We use a combination of yellow woodworking glue and
the hot glue works like a clamp to hold the part in place until the woodworking glue has time to set up.
We use very small dots of the hot melt glue. The glue gun is $36.95 ea. and the glue sticks are $6.50
per pound and sold only in one pound bags.
# I-GL $6.50 per pound.
“Home of the Bakers Dozen”
13 Blades to a Dozen
12 Bakers Dozen to a
Gross (156 blades)
You can mix and match the same kind of blade (example 12 dozen various size all Platinum blades) to make up a gross and get the gross price.
Super Premium Blade for Hardwoods
Reverse Skip Tooth Design
Per Doz. Per Gross Order# Univ.# Width Thickness
Order# Univ.# Width Thickness Teeth Per Inch
Reverse Skip Tooth Blade, Smooth Cutting
for Softwoods as well as Hardwoods
13 with 7 rev
13 with 7 rev
10 with 7 rev
8 with 6 rev
Teeth Per Inch Per Doz. Per Gross
12 with 8 rev
12 with 8 rev
12 with 8 rev
12 with 8 rev
You can mix and match the same kind of blade (example 12 dozen various size all Platinum blades) to make up a gross and get the gross price.
Order# Univ.# Width
TLB-2/0 00 .022
TLB-0 0 .024
TLB-1 1 .026
TLB-2 2 .030
TLB-3 3 .031
TLB-4 4 .033
TLB-5 5 .037
Teeth Per Inch
27 27
Per Doz. Per Gross Order# Univ.# Width Thickness Teeth Per Inch
TLB-6 6
TLB-7 7
TLB-8 8
TLB-9 9
TLB-10 10
TLB-11 11
TLB-12 12
Universal Skip Tooth Blade
12 11
Per Doz.Per Gross
Flex Drum Sander • Get inflatable sander results.
This soft drum sander will help you attain the soft contours on your Intarsia projects.
# DS-1 $ 3 2 . 9 5
This specially designed unit clamps to your 2000 (or 1725) R.P.M motor. Designed to
fit 5/8” motor shaft it also comes with a reducer bushing to fit 1/2” motor shafts. The flex
sander is approximately 2 1/2” in diameter x 7” in length. Just push the pad and sleeve
onto the arbor and it stays put on it’s own (there are two abrasive strips on the arbor to help).
You can sand past the ends without the fear of marking the work piece, and even use the end to
put a “dish” shape in the part if you need to.
#DS-1Flex Sander (comes complete with
Motor Not Included
80 and 120 grit sleeves with pad.............................. $32.95ea.
#DS-AS Adapter Shaft (for mounting on your drill press) $2.00ea.
Sanding Sleeves with Pad approx.2 1/2” X 7”
#NDS-80 - 80 grit sleeve with pad................... $4.95ea
#NDS-120 - 120 grit sleeve with pad............... $4.95ea
#NDS-100 - 100 grit sleeve with pad............... $4.95ea
#NDS-220 - 220 grit sleeve with pad............... $4.95ea
Abrasive Cleaning Stick
This stick is great
for giving your
sanders extra
life. The stick is 1”
square X 6” long. The
new abrasive cleaning stick is
#ACS $3.50
& Light
#OV “visor” $ 42.00 $ 36.00
ea. Please specify magnifacation
strength #2, #3, #4, #5, #7, or
#10 (10 being the strongest.)
Order #VL-1
#VL-1 “ Light”
$ 24.00 $ 20.00 ea.
#LP - “Extra lense plates”- $25.00 ea.
Please specify #2, #3, #4, #5, #7, #10
the “Intarsia Experience” 2005 Class Information
The classes are held in our Studio/Woodshop located in Seymour, TN (note map on page 14). You will take home a project
that is completely shaped/sanded and a backing cut out for it. We do not put a finish on it (takes too long to dry).
BEGINNER Class: Will cover basic skills required to get you started on the right foot with Intarsia. You should have some skill using
a scroll saw. If not, we suggest you take a scroll saw course or at least practice on your scroll saw before attending the class. We will
cover each step, using an easier pattern to help you have a good understanding of this technique. This is beginning Intarsia, if you have
not made many or any projects this is a class for you.
INTERMEDIATE Class: Will move quickly through the wood selection and layout. We will work on improving your scroll sawing,
and then spend a majority of the time on shaping and adding texture to your project. You should have made 8 to 10 Intarsia projects
before this class. If not, we suggest you make more projects before attending the class, or take the beginner class first.
ADVANCED Class: You must have taken an Intermediate class before you can take the Advanced Class. When we started the classes,
we had no idea that we would have so many students take multiple classes. Some have taken three and four classes and one has even taken
five classes - that’s Jim in Glendale AZ. In this class we will “shake hands and come out doing Intarsia”. There will be no Introduction
to Intarsia, no long talk about Wood Selection, no Wood Drying, and NO Scroll Saw instruction (I know that will make you happy). In
Addition to that, there will be no “Applying” Finish portion. We will just get right with it ! We should be finished scrolling by 3 or 4
PM the first day (I will be on hand to answer any questions) then you can spend bunches of time shaping with Judy. The project will be
something that Judy has designed just for the class.
TUITION: $400.00 Three Day Class: All classes will be held from Wednesday through Friday. This will be a “hands on” class. All
classes will begin at 9:00 AM and end at 5 PM with a 1 hour lunch break, we will provide all lunches. Friday you will get to experience
Jerry’s authentic Texas Bar-B-Que which has quite a following on its’ own. We will also provide refreshments during the day (sodas
and coffee).
CANCELLATION: There is a $35.00 cancellation fee. Please notify us at least 2 weeks before the class and we will refund your
$65.00 of the $100.00 deposit. If cancellation notification is received less than 2 weeks prior to class date the deposit will not be
REGISTRATION: You may register by calling 800-316-9010. Classes will require a $100.00 deposit with your registration, the remainder of the tuition is due prior to the first day of the class.
Beginner Class Dates:
April:.............20th-22nd 1space open
May:..............18th-20th 2 spaces open
August:..........31st-Sept.2nd 6 spaces
Intermediate Class Dates:
May:............ 4th-6th
Sept:.............. 21st-23rd
June:............. 22nd-24th
Oct:............... 19th-21st
1 space open
5 spaces open
5 spaces open
Advanced Class Dates:
June:............. 8th-10th
October:....... 5th-7th
Fine Line Design Series
▲ #DB-1 ▲
"General Subject"$14.95
▲ #DB-3 ▲
"The Great Outdoors"$14.95
▲ #DB-4 ▲
▲ #DB-5 ▲
▲ #DB-6 ▲
"Pets & People"$14.95
You will find these and many more projects
in the Intarsia Workbook IT-4 on page 10
▲ #DB-7 ▲
"Circus & Clowns"$14.95
▲ #DB-9 ▲
"Dog Breeds"$16.95
▲ #PL-01 ▲
“Making Collector Plates
on Your Scroll Saw “$12.95
These projects are the perfect size for Gifts
Our Showroom Hours: We are open 10:00 am to 4:30 pm Monday thru Friday. We take about an hour lunch break around
noon. We are closed on Saturday and Sunday. Our Showroom Will Be Closed From: Mid November to the middle of
April. Please observe these times and dates. We could have ice or snow making it impossible to get to our location. You
may call a few days before a planned trip and ask what the weather condition is. No snow or ice you are welcome to stop
by. All orders are processed, only the showroom is closed due to weather conditions.
How To Find Us: From Interstate 40 (which runs from Knoxville to Ashville, NC) take exit # 407 (Pigeon Forge/Gatlinburg) head south on highway 66. Sevierville will be the first city you
To I-40
come to (about 7 or 8 mi. from rt. 40). Turn right on Main Street in
Sevierville ( this is also Rt. 441 / 411 / Chapman Highway).
✖ 2620 Heather Rd.
After turning right go about a half mile and you will see a
Hardee’s Restaurant on your right. From Hardee’s go 5.8
miles to Zion Hill Road. Turn right on Zion Hill Road,
go .4 (4/10) mile & turn left just past the bridge (there are
two bridges on Zion Hill, turn past the second one) and go
another .2 (2/10) mile to Long Branch Road, turn left on
an H
Long Branch and go .4 (4/10) mile to Heather Rd. and
turn right, go about .5 (5/10) mile on Heather and our
drive way will be on the right (2620 Heather Rd.), and To Knoxville
go straight up to the top. About Zion Hill Road: There
are 3 Zion roads all in a row. Before you get to Zion Hill Rd. you will pass Zion Church Rd., and To Gatlinburg State
the next road after Zion Hill is Old Zion Hill Rd. The other Zion roads will take you to the first left
turn at the bridge mentioned above, so you could proceed from there. For best results turn right on
re e
gbran c h
t h er
Zion H
Old Zion
ill R
U.S. Shipping Details
Pattern orders are rolled in mailing tubes to prevent folds and are shipped by U.S. Mail. The price for pattern shipping is $6.00 per
order - regardless of the amount of patterns ordered. Orders are normally shipped the same or next day after we receive them. U.S.
Mail takes anywhere from 2 to 11 working days, depending on your location.
Hardware, Books, and Videos, $6.00 shipping charge, regardless of quantity (ie. order 2 books, one video and pay only $6.00
shipping). When ordering only one can of Old Masters gel it will come U.S. Mail with a $6.00 shpg. charge, two or more cans it will be
shipped via UPS with a $8.00 shpg. charge. Depending on the quantity of any of these items ordered, they will be shipped either U.P.S.
or U.S. Mail.
If ordering both patterns and hardware items, there will be a multiple shipping charge of $9.00. The $9.00 shipping is for all pattern
orders with any hardware, books, or videos. They will be shipped in one box, depending on weight it will be shipped U.P.S. or U.S.
Mail. Poster/Pattern size patterns with hardware, books or videos will be shipped in two parts. There will be a total of $12.00 ship-
Canadian Shipping Details
Payment must be made in U.S. funds, with international money orders or checks drawn on a U.S. Bank, or with a Visa,
Mastercard, American Express, or Discover credit card. Sorry. No postal money orders or personal checks.
Regular Size Patterns Orders are rolled in mailing tubes to prevent folds, and shipped by U.S. Mail. The price for regular size pattern (only) shipping is $7.00 per pattern order - regardless of the amount of patterns ordered. If ordering any
of the Poster Pattern Sets or 50” Eagle, please include $16.50 for shipping in place of the normal $7.00 shipping.
Orders are normally shipped the same day we receive them. The mail takes anywhere from 7 to 14 working days (do not
count Sat. & Sun.), depending on your location. If ordering patterns and any of the items listed below your shipment will
be in two part. There will be two shipping charges - one for each parcel.
If Ordering Patterns along with Books, Videos, and Hardware Items the charge will be $14.00 ($7.00 for the pattern
portion and $7.00 for the other items. All shipments of this type must be insured and will be sent through the U.S. Postal
Service. If ordering regular size patterns and Scroll Saw Blades (which can be shipped together in a mailing tube) shipping
is only $7.00 pattern shipping. When possible we will ship all items in one box, however
two part shipments may be used due to size limits set by the U.S. Postal Service. Shipping
charges are subject to change depending on the quantity of items ordered
We have a dealer in Canada that carries most of our
products, please note the information to the right.
For U.S. orders call 800-316-9010 all others 865-428-8875
I enclose: [ ] Check, [ ] Money Order, [ ] Visa, [ ] Mastercard [ ] Discover[ ] Amex
Cardholder name
& Billing Address
Expiration Date
Daytime Phone:
IMPORTANT-we only use this
for a question about your order.
When ordering Hardware items please give street address for UPS
Sorry, no C.O.D.’s, we accept Mastercard, Visa, Discover, American Express, personal checks (drawn on U.S. Banks),
and money orders (in U.S. funds only). USE THE PORTION BELOW FOR PATTERN ORDERS
Item #
Pattern Description
Price Each
When ordering
multiple items ie.
patterns & books,
hardware, or videos, they will
be shipped together
in one box, please
add $9.00 total
shipping to your
All pattern only
Pattern Subtotal
Canadian pattern orders send $7.00 for shipping. Send
orders are $6.00,
U.S.Pattern Shipping
all hardware, book, $16.50 shipping for posters-pattern sets or 50” eagles.
video only orders See the Canada Shipping Details for more information Canada Pattern Shipping
TN Residents please
are $6.00. Scroll
on shipping.
add 9.5% Sales Tax
saw blades can be
Pattern Total
added to any order
Item #
Price Each
without an additional charge.
*If ordering only one can of
Old Masters gel send $6.00 shpg., *Multiple Items shipped together includes U.S.Book/Video/Sanders Shipping
patterns with books, hardware,or videos. *Old Masters Gel Shipping
two or more send $8.00 shpg.
Old Masters is shipped by U.P.S. and their rates have increased considerably.
See page 14 Canada Shipping
TN Residents please
Sorry, we cannot ship Old Masters outside the contiguous 48 United States.
add 9.5% Sales Tax
Toll-Free Order line 1-800-316-9010
Roberts Studio
Monday thru Friday 8:30 am-5:00 pm.
Pattern Total
orders to: 2620 Heather Rd.
Tech. Support Number 1-865-428-8875
Seymour, TN 37865
Fax Orders -1-865-428-7870.
Grand Total
Total Price
$16.50/ $7.00
Total Price
* $9.00 $6.00
6 New Patterns &
2005 Intarsia Experience Class Schedule
You can find us on the internet:
[email protected]
See page 2 for details!
Judy Gale Roberts • Jerry Booher
Roberts Studio
2620 Heather Rd.
Seymour, TN 37865
Copyright ©
Prsrt Std
U.S. Postage
Permit # 309
Knoxville, TN
$2.00 U.S.