Flexible grinding. Hermes range of grinding belts

Abrasives
Flexible grinding.
Hermes range of grinding belts
for grinding metal materials to shape
Hermes - a competent global
Contents
Hermes – a competent
global contact for grinding matters
Page 2
Knowing how – grinding profiles,
curves, corners and edges
Page 4
The right grinding belt for every
application – the Hermes product
program for flexible cloth grinding
belts
Page 6
The Hermes Abrasives Group
T
he main Hermes factory was set up in the Hamburg district of Lurup in 1927 and has
remained the group‘s headquarters to this day.
Hermes now has 11 production facilities and subsidiaries in 4 continents world-wide
and has been a market-leader in the manufacture of abrasives for decades.
The world map shows our locations and our commitment.
Headquarter Germany
Hermes Austria
Hermes USA
Hermes China
Hermes
HermesFrance
France
Hermes
HermesGreat
GreatBritain
Britain
Hermes
HermesGermany
Germany
Hermes
HermesPoland
Poland
Hermes Bulgaria
Hermes China
Hermes Singapore
Hermes
HermesFrance
Canada
2
Hermes
HermesGreat
USA Britain
Hermes
HermesGermany
Austria
Hermes
HermesPoland
Romania
contact for grinding matters
For nature and the environment
Quality – our brand label
C
B
ompliance with national and international laws and regulations is one of the key principles of Hermes’ environmental
policy. As a consequence, Hermes was the first European abrasives factory to be successfully audited on the basis of voluntary
certification.
The “Environmental Protection” department at Hermes painstakingly ensures that every business process makes sparing use of natural resources. As a consequence, protection of the environment is a
cornerstone of Hermes’ business policy and a key constituent of our
corporate responsibility.
ound by tradition on the one hand, but pioneering developer
of innovative products on the other, Hermes places enormous emphasis on the production of high-quality, high-performance abrasives in accordance with the state of the art.
The TÜV NORD CERT certification company awarded the Hermes
Group the quality seal demonstrating compliance with the requirements of DIN EN ISO 9001 to enable this high standard of
quality to be continued and extended in the future.
You, our customers, benefit significantly from this assurance.
Visit our new website www.hermesabrasives.com
V
irtually all the information
useful for planning and
purchasing Hermes abrasives is
available on the Hermes website
which is based on a database and
is equipped with numerous other
functions:
You have the option of downloading information
material via the Web for instant availability.
Our website also lists all your relevant contacts, whether field or office-based staff.
We are looking forward to your visit very
much.
• New products
• Product finder with
detailed product information
• Application solutions
• Information about
the Hermes Group
It goes without saying that the
Hermes site is multilingual, so it
can be used all over the world.
The Hermes Group website is constantly being
updated and is an important information
platform.
3
Knowing how - grinding profiles, curves, corners
A
n important machining method in many areas of the metalworking industry is belt-grinding workpieces of many different
designs to shape.
For these applications in particular, the flexible characteristics of the
abrasive in belt-grinding, combined with an elastic backing element,
result in significant benefits compared to grinding with bonded abrasives.
Such methods include hand-held belt grinding of turbine blades on
the so-called belt-grinding wheel stand, semi-automatic belt-grinding to copy spanners and fully-automatic CNC belt-grinding using a
6-axis elbow-armed robot to shape implants made of titanium alloys
or sanitary fittings made of brass.
Hermes provides solutions with abrasives of varying flexibility with
type structures perfectly adapted to suit the materials for machining.
Comparison of stock removal of Hermes J-flex cloth grinding belts
50
Stock removal rate [g]
(Stainless steel, grit P 120, stationary upright belt grinder)
40
CR 456 J-flex
RB 406 J-flex
30
RB 346 J-flex
20
10
0
0
1
2
3
4
5
Grinding time [min]
4
6
7
8
and edges
Material suitability
Hermes Type
Stainless
steel
High-alloy
steel
Carbon/
Structural
steel
Grey cast
iron and
cast iron
Titanium
Aluminum
Brass
(NF metal)

–
–


RB 317 J-flex-w
–
–
RB 346 J-flex

–


–


RB 306 J-flex
–
–


–


RB 406 J-flex



–
–


CR 456 J-flex


–


–

RB 346 MJ

–


–


RB 319 X-flex
–
–
–


–

RB 346 X-flex

–


–



–

–

CN 466 X-flex


 = Highly effective  = Effective
Hermes flexibility classes
extremely flexible
highly flexible
very flexible
flexible
RB 317 J-flex-w
RB 346 J-flex
RB 346 MJ
RB 319 X-flex
RB 306 J-flex
RB 346 X-flex
RB 406 J-flex
CN 466 X-flex
C R 456 J-flex
5
The right grinding belt for every application
For all metal materials
Product structure
RB 346 J-flex
RB 346 MJ
Type
Abrasive grain
Bonding
Backing
RB 317 J-flex-w
Aluminum oxide
Resin
J-flex-w cloth
Flexibility
Grit range
P 60 - P 600
Type
Abrasive grain
Bonding
Backing
RB 346 J-flex
Aluminum oxide
Resin
J-flex cloth
Flexibility
Grit range
P 40 - P 400, P 600
Type
Abrasive grain
Bonding
Backing
RB 306 J-flex
Aluminum oxide
Resin
J-flex cloth
Flexibility
Grit range
P 60 - P 320, P 400
Type
Abrasive grain
Bonding
Backing
RB 346 MJ
Aluminum oxide
Resin
J cloth
Flexibility
Grit range
P 60 - P 800
Type
Abrasive grain
Bonding
Backing
RB 346 X-flex
Aluminum oxide
Resin
X-flex cloth
Flexibility
Grit range
P 60 - P 320, P 400
Type
Abrasive grain
Bonding
Backing
RB 319 X-flex
Silicon carbide
Resin
X-flex cloth
Flexibility
Grit range
+ 80 to + 320, + 400
RB 319 X-flex
6
The benefits to you
•
•
•
•
•
Extremely flexible J-flex cotton cloth
Highly adaptable to contours and radii
Good stock removal rate
Very good grit adhesion
Universal application
•
•
•
•
•
Highly flexible J-flex cotton cloth
Highly adaptable to contours and radii
Good stock removal rate
Very good grit adhesion
Universal application
•
•
•
•
•
Highly flexible J-flex cotton cloth
Highly adaptable to contours and radii
Good stock removal rate
Very good grit adhesion
Especially suitable for steel, grey cast iron and
cast iron, as well as brass
•
•
•
•
•
Very flexible MJ cotton cloth
Adapts well to contours and radii
Very good grit adhesion
Good stock removal rate
Universal application
• Flexible X-flex cotton cloth
• Adapts well to contours and radii
• Very good edge-restoring force means
extended grinding belt life
• Suitable for grinding by robots and machines
• Very good grit adhesion
• Good stock removal rate
• Universal application
• Flexible X-flex cotton cloth
• Adapts well to contours and radii
• Very good edge-restoring force means
extended grinding belt life
• Sharp-edged, hard silicon carbide grain
• Suitable for grinding by robots and machines
• Very good grit adhesion
• Good stock removal rate
• Especially suitable for titanium, brass, grey cast
iron and cast iron
For stainless steel
Product structure
Type
Abrasive grain
Bonding
Backing
RB 406 J-flex
Aluminum oxide
Resin, Procut
J-flex cloth
Flexibility
Grit range
P 60 - P 320, P 400
The benefits to you
• Highly flexible J-flex cotton cloth
• Highly adaptable to contours and radii
• Additional active ingredient coating
reduces heat build-up and prevents the grain
“rounding off” prematurely and the workpiece
discolouring
• Especially suitable for aluminum and
stainless steel
• Very good grit adhesion
RB 406 J-flex
For stainless steel and high-alloy steels
Product structure
Type
Abrasive grain
Bonding
Backing
CR 456 J-flex
Ceramic grain
Resin, Procut
J-flex cloth
Flexibility
Grit range
+ 80 to + 220
Type
Abrasive grain
Bonding
Backing
CN 466 X-flex
Ceramic grain
Resin, Procut
X-flex cloth
Flexibility
Grit range
+ 60 to + 240
extremely flexible
The benefits to you
• Highly flexible J-flex cotton cloth
• Highly adaptable to contours and radii
• Additional active ingredient coating
reduces heat build-up and prevents the grain
“rounding off” prematurely and the workpiece
discolouring
• For applications with comparatively
high contact pressures
• Very good tool life
• High stock removal rate
• Very good grit adhesion
• Especially suitable for high-allow steels,
titanium, stainless steel and brass, as well as
grey cast iron and cast iron
• Flexible X-flex cotton cloth
• Adapts well to contours and radii
• Very good edge-restoring force means
extended grinding belt life
• Additional active ingredient coating
reduces heat build-up and prevents the grain
“rounding off” prematurely and the workpiece
discolouring
• For applications with comparatively high
contact pressures
• Very good tool life
• High stock removal rate
• Very good grit adhesion
• Especially suitable for high-alloy steels,
stainless steel and brass, as well as
grey cast iron and cast iron
• Suitable for grinding by robots and machines
highly flexible
very flexible
CR 456 J-flex
CN 466 X-flex
flexible
7
More metalworking information
from Hermes
Hermes Abrasives, Ltd.
524 Viking Drive • Virginia Beach, VA 23452
PO Box 2389 • Virginia Beach, VA 23450
Phone: 757-486-6623 • Toll Free Phone: 800-464-8314
Fax: 757-431-2370 • Toll Free Fax: 800-243-7637
www.hermesabrasives.com
230 US 21.50 . The right to make amendments is reserved.