Standard Operating Manual
Pneumatic Column Lift Table
ADDRESS
2230 Brush College Road
Decatur, IL 62526
Phone: 217-423-6001
Fax: 217-422-1049
E-mail: [email protected]
www.safebilt.com
Standard Operating Manual
I. Description of Equipment
This machinery consists of an air-spring pneuma2c column li3 table. The unit comes
complete with a hand-ac2vated valve for raising and lowering the li3 table.
II. Specifications
Model No.
Capacity
Deck Width
Deck Depth
Down Height
Up Height
Stroke
ST060-3636
4,000 lbs.
36 in.
36 in.
1.5 in.
37.5 in.
36 in.
ST060-3648
4,000 lbs.
36 in.
48 in.
1.5 in.
37.5 in.
36 in.
ST060-3654
4,000 lbs.
36 in.
54 in.
1.5 in.
37.5 in.
36 in.
ST060-4848
4,000 lbs.
48 in.
48 in.
1.5 in.
37.5 in.
36 in.
ST060-4854
4,000 lbs.
48 in.
54 in.
1.5 in.
37.5 in.
36 in.
ST060-5454
4,000 lbs.
54 in.
54 in.
1.5 in.
37.5 in.
36 in.
III. Reference Drawings
Drawing No.
Descrip2on
ST060-SALES
Column Li3 Table Assembly
PSC1827
Pneuma2c Schema2c
APS5010-0100
Control Stand Assembly
IV. Set-up Instructions
1. Posi2on li3 table on ﬂoor at desired loca2on.
2. Un-band all associated components (control valve stand, dirt leg, etc.) and posi2on
at own discre2on. Hand control valve assemblies and dirt leg assemblies will
require securing to the ﬂoor or column, respec2vely.
3. Connect air lines from control panels to base of li3 to corresponding numbers
labeled.
4. Connect 1/2” diameter airline to control valve.
Note: customer is responsible for providing adequate safety markings at operator
and fork truck loca2ons.
MKT-011 (2015-03) | 2
Pneumatic Zero Lift Table
V. Operating Instructions
Li3ing Unit
1. To Raise Unit/Container:
Ac2vate hand control valve. Push up un2l desired height is reached or un2l upstops are reached.
2. To Lower Unit/Container:
Ac2vate hand control valve. Push down un2l posi2ve down-stops are engaged.
3. Air Pressure Adjustment:
Mounted inside the li3 is a pressure regula2ng valve that has been preset at the
factory at 80 PSI to prevent over-pressuriza2on of the air spring. DO NOT
RE-ADJUST POSITION.
VI. Service and Maintenance
To Replace Air Spring on Li3s (make sure unit is unloaded):
1. Raise plaForm to full height.
2. Raise and place blocks between plaForm frame and ﬂoor.
3. Drain air line to table and lock out.
4. Remove air inlet plumbing and air spring mount bolts and air spring bolts.
5. To reinstall, reverse the above procedure.
VII. Troubleshooting
Problem
Cause
Solution
Table will not lift.
No air.
Check that the air supply line is connected to the
control valve and that the air supply line is on.
Check to see that the control valve is operating
correctly. Replace valve as required.
Air spring damaged.
Inspect and replace.
Too much weight.
Capacity is 4,000 lbs. Lighten load.
Low pressure air.
80 PSI working
MKT-011 (2015-03) | 3
Standard Operating Manual
VIII. Recommended Spare Parts
Qty.
Descripon
Part Number
1
1
1
Control Valve
Air Spring
Limit Valve
VSD6003
ASPF9896
VHU-31P
1
Limit Cam Operator
VHU-34CH
1
Limit Cam Roller
VHU-2860A
1
Stop Cylinder
CLAPK057010001
1
Regulator ½
REGNG08009
See Pneuma2c Diagram #PSC1827 for addi2onal spare parts.
MKT-011 (2015-03) | 4
“INNOVATION IN MOVEMENT”
Limited Warranty
This warranty does not cover, among other things, damages
resul2ng from foreign maPer or water, negligence, accident,
unreasonable use, abuse or misuse, altera2ons not authorized by
Align Produc2on Systems (APS) warrants all of its products to be
APS, failure to provide reasonable and necessary maintenance or
free of defects in material and workmanship for a period of one (1)
failure to follow opera2ng instruc2ons or load limits. IN ADDITION,
year from date of shipment to the original purchaser or 2,000 operIN NO EVENT SHALL APS BE LIABLE FOR ANY SPECIAL, INDIRECT,
a2ng hours, whichever comes ﬁrst, provided purchaser gives APS
INCIDENTAL, CONSEQUENTIAL OR CONTINGENT DAMAGES,
prompt no2ce of the alleged defect(s) and, if requested by APS,
WHETHER OR NOT IT HAS BEEN ADVISED OF THE POSSIBILITY OF
returns the defec2ve items, freight prepaid (F.O.B. APS’s plant in
SUCH DAMAGES.
Decatur, Illinois). THE WARRANTIES SET FORTH HEREIN ARE IN
LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS OR
APS makes no representa2on that the product complies with local,
IMPLIED, INCLUDING, WITHOUT LIMITATION, FITNESS FOR
state or federal safety/product standards codes. If the product fails
A PARTICULAR PURPOSE AND MERCHANTABILITY, ALL OF
to comply in any way with those codes, it shall not be considered a
WHICH ARE EXPRESSLY DISCLAIMED.
defect in materials or workmanship, and APS shall not be liable for
any damages resul2ng from noncompliance. This limited warranty
For any claim under warranty, APS may elect to repair or replace
is provided to the original purchaser (meaning the original end
the defec2ve component or components. All claims for warranty
user) and is nontransferable. This limited warranty cons2tutes the
must be accompanied by a Return Goods Authoriza2on number,
complete and ﬁnal agreement regarding APS warranty obliga2ons
which may be obtained from APS. This warranty does not cover,
for the product.
and APS is not responsible for, any labor or other expense for
inspec2ons, removal or reinstalla2on of components or products.
Align Production Systems Brand Lineup
Airﬂoat
Silvestrini NA
Tecbo Tooling
Phone: 217-423-6001
Axial Industrial Turntables
Safebilt
Fax: 217-422-1049
E-mail: [email protected]
2230 Brush College Road, Decatur, IL 62526