Computer-controlled, High-speed Bartacking Machine LK-1900 SERIES The machine runs at 2,700rpm, the highest sewing speed ever achieved worldwide. ● LK-1900S (Table stand is optionally available.) Extraordinary advances in productivity, operability, and sewing capabilities! ● Bartacking pocket lip of suits (S type) The machine demonstrates outstanding sewing capabilities with its world-record sewing speed of 2,700rpm. This computer-controlled machine is provided as standard with 30 different sewing patterns, all of which can be instantaneously selected enlarged, and reduced. With its direct-driven machine head directly coupled with a compact AC servomotor, the machine promises excellent responsiveness and upgraded stop accuracy. In addition, with its newly developed high-torque, high-precision feed mechanism, the machine offers remarkable sewing capabilities. The feed mechanism also reduces vibration and noise even during high-speed operation, thereby ensuring a more comfortable working environment. The LK-1900 Series offers more than just higher efficiency and upgraded flexibility in the bartacking process –– it opens up an entirely new era in bartacking. ● LK-1900S (Table stand is optionally available.) ● Bartacking crotch of jeans (H type) ● Attaching the shoulder straps to brassier (F type) ● Bartacking shoulder of running shirt (M type) *F-type and M-type models are provided with exclusive parts to prevent thread from being stained. HIGHER PRODUCTIVITY The machine ensures higher productivity with its world-record sewing speed in bartacking, 2,700rpm. The machine's maximum sewing speed of 2,700rpm, far exceeds the speeds of conventional bartacking machines, setting a new world record. Marked reductions have been achieved in the time required to lift/lower the presser foot, perform jumping, trim the thread, and operate the wiper, thereby reducing the total cycle time and ensuring higher productivity. EXCELLENT SEWING CAPABILITIES Sewing capabilities that flexibly respond to a wide variety of materials. With its upgraded feed efficiency and increased needle penetration force, the machine offers dramatically improved sewing capabilities. To serve a wider range of applications, the machine is available in four models: the S type (standard), H type (for heavy-weight materials), F type (for foundation), and M type (for knits and knitted fabric). *The maximum sewing speed is 2,700rpm for the S and H types. The normal sewing speed is 2,000rpm for the F and M types. This machine opens up a new era in bartacking. IMPROVED OPERABILITY ● Operation panel Easy entry of settings through the operation panel. Sewing speed, the value set for the bobbin thread counter, and all other settings for the machine functions can be adjusted with ease via the operation panel. As many as seven frequently used sewing patterns can be assigned to the function keys for single-key calling. Cycle sewing patterns combining several different sewing patterns can also be assigned to the function keys. In addition, the machine's standard bobbin thread counter is equipped with a four-digit display. And, for easier operation, the operation panel can be installed on the top surface, undersurface, or left or right side of the table. By combining exceptional responsiveness with low-noise and low-vibration operation, the machine allows the operator to carry out sewing works in complete comfort. Function key ● The panel can be positioned as desired. The machine head's slim shape provides a larger space under the arm for easier handling of the material and continuous sewing works. The machine head is directly driven by a compact AC servomotor, upgrading responsiveness and achieving a higher stop accuracy. In addition, the machine is provided with a needle barreverse function for stepping with the needle raised to the highest dead point. This permits easy setting of heavy-weight materials. ● Wider space under the arm and slim-in-shape body UPGRADED FLEXIBILITY ● Direct-driven machine head (with no belt) The machine speedily executes a wide variety of sewing patterns. The machine is provided as standard with 30 different patterns such as large bartacking, small bartacking, and linear bartacking in accordance with the needle entry pattern and number of stitches. The pattern that best suits the current sewing process can be selected in just a few easy steps. The machine's sewing area is 20mm by 40mm. Since its sewing area responds to linear bartacking and most other bartacking processes, the machine is capable of fully utilizing a wide variety of patterns. The machine is provided with a large-capacity memory for storage of a wide range of scales for enlargement/reduction of patterns, as well as a sufficient number of stitches and patterns, thereby ensuring even greater flexibility. UPGRADED MAINTAINABILITY The machine design does not require a feed cam or a stop-motion mechanism. Since the machine has neither a feed cam nor a stop-motion mechanism that mechanically stops the machine, no maintenance is required. Since no stop-motion noise is generated when the machine stops, the operator can enjoy the comfort of an even quieter working environment. High-quality products are finished and excellent flexibility is attained through easy operation. Computer-controlled, High-speed Bartacking Machine for Eyelet Buttonholes LK-1901 (Table stand is optionally available.) ● Seams on jacket The machine ensures high-quality bartacks on eyelet buttonholes. The machine is provided with a material-drawing mechanism which draws the right and left parallel portions of an eyelet buttonhole near to one another. The machine performs bartacking with the right and left parallel portions of the eyelet buttonhole drawn near to one another after the buttonhole is clamped under the work clamp foot, thereby finishing highly durable and well-tensed eyelet buttonholes. The sewing pattern best suited to the sewing product to be bartacked can be selected by single-key operation. Three different sewing patterns (21-, 28- and 36-stitch bartacking) are prepared to enable easy switchover of sewing sizes. If the sewing patterns are assigned to the function keys on the operation panel, the sewing patterns can be called up or changed with single-key operation. The machine sews the most optimally suited bartacks on eyelet buttonholes on the front bodies of garments and straight buttonholes that differ in stitch number and size on jacket lapels, thereby improving the finished quality of sewing products. ● Straight buttonhole on lapel The material drawing mechanism can be switched to ON/OFF. The material drawing amount can be adjusted to 3mm at maximum. The material drawing mechanism can be switched ON/OFF in accordance with the setting of the memory switch. With these features, the material drawing mechanism can be used with greater flexibility. SPECIFICATIONS Model name Application Sewing speed Needle (at the time of delivery) LK-1901S Standard Max. 2,700rpm DP×5 (#16) Available pattern numbers 11, 12, 13 Material-drawing amount Max. 3mm *Specifications other than those given above conform to the specifications of the LK-1900. ● Eyelet buttonhole on the front garment body The leading bartacking machine in productivity and upgraded finished product quality. Computer-controlled, High-speed Belt-loop-attaching Machine LK-1902 (Table stand is optionally available.) ● List of presser feet and feed plates for LK-1902 (for belt-loop attaching) Work clamp foot (asm.) The machine allows easy selection of the optimal sewing pattern. Needle (at the time of delivery) Available pattern numbers Pattern Nos. 19, 20, 21 10 7 Option 2.8 2.4 135-45504 27 27.4 Finger guard: 135-45710 Pattern No.22 10 135-45801 135-47161 LK-1902H Standard For heavy-weight materials Max. 2,700rpm DP×5(#16) DP×17(#19) 17, 18, (19, 20, 21, 22*) Call-up of pattern numbers marked with an asterisk (*) is disabled at the time of delivery. *Specifications other than those given above conform to the specifications of the LK-1900. 37 2.4 LK-1902S Option 37 41.5 135-47005 Pattern No.22 2.8 Sewing speed 24.8 Feed plate patterns Nos.17 and 18 provided as standard for LK1902 7 Application 17 135-45660 SPECIFICATIONS Model name Remarks Finger guard: 135-44515 The machine head has been designed with an emphasis on operability. With its broadly curved feed bracket (presser arm), the machine permits easy placement of the material to be sewn. The slimly shaped bed and head design that allows free space under the arm demonstrates greater operability in handling materials on the machine and continuous processes. These features contribute substantially to increased productivity in belt-loop attachment processes. 2 LK1902 S△ H△ Feed plate 141-43002 7 The machine is provided as standard with six different linear bartacking patterns. Since the sewing size can be easily changed, the optimal number of stitches and sewing size can be speedily selected according to the belt-loop width. If the normally used patterns are assigned to the function keys, a desired pattern can be called up or changed with single-key operation. 135-44465 Finger guard: 135-47211 37.4 *A finger guard is included in the presser foot (asm.) Stitch diagram Sewing (Note 2) size (mm) No. of work Length- Cross- clamp wise wise foot No. Number of stitches No. Number of stitches TABLE OF THE STANDARD PATTERNS Stitch diagram Sewing (Note 2) size (mm) No. of work Length- Cross- clamp wise wise foot 1 2.0 16 2 2.0 10 1 4 6 0 28 4 19 0 6 4 20 36 0 25 6 4 21 2 41 0 25 6 1 * 6 22 2.5 16 44 0 20 4.0 20 4.0 35 (Note 3) 7 13 36 2.5 6 14 14 2.0 8 15 21 2.0 8 16 28 2.0 8 5 (Bottom) (Bottom) (Bottom) 8 10 0 28 10 21 29 (Bottom) 6 0 30 (Bottom) 28 2.5 20 (Top) 12 18 (Top) 6 Lengthwise linear bartacking 21 2.5 20 4.0 27 6 11 56 26 4 64 3.0 24 20 4.0 (Bottom) * 42 25 (Bottom) 56 3.0 24 3, 9 (Top) 4 6 10 36 (Top) 9 24 (Top) 7 * 28 (Top) 1 2.5 16 Lengthwise bartacking * 23 11 36 8 2 (Top) 2.0 10 (Top) 1 Small bartacking (eyelet buttonhole) 25 11 28 2 11 1 2.0 10 7 Large bartacking 10 (Bottom) Large bartacking 18 2 3.0 24 5 2 11 7 * 10 1 2.5 16 4 0 11 1 3 21 11 42 * 1 17 2 Linear bartacking 1 28 20 0 20 0 (Note) 1. Sewing size shows the dimensions when the scale rate is 100%. 2. Refer the No. of work clamp foot to the separate table of work clamp foot. 3. For No. 22, modify the work clamp foot blank for use. 4. Use the patterns with*marks for sewing denim. TABLE OF THE WORK CLAMP FOOT ● Options ● Provided as standard (Work clamp foot and feed plates other than standard ones are optional parts.) 11 135-42451 (asm.) 135-71955 (asm.) 135-61360 (asm.) 135-18659 (asm.) 135-54803 141-16206 135-48003 141-16305 141-16602 11.4 27.4 29 20 S F F 135-73407 135-48300 135-33104 Standard accessory for F (foundation) type machine head. ★(1) For lengthwise bartacking (packed together with accessories supplied with F-type machine head) ★(1) Standard accessory for H (heavyweight material) type machine head. Standard accessory for M (knit and knitting fabric) type machine head. 135-33104 Standard accessory for S (standard) type machine head. 40 54 20 141-16701 141-16404 H M 22 37.3 21.2 24 S H S 135-48300 For extralarge bartacking 135-33104 For small bartacking 25 2.4 15 F 29 F 135-73407 For lengthwise bartacking ★(2) 14.5 24 40 5.4 17.5 25 15 18.5 4.8 5.4 23 4.6 14.5 17.5 Remarks 141-16503 25 5.6 20 27 2 12 (without knurl) (without knurl) (without knurl) 25 Feed plate *Finger guard 5.6 4.5 10 22 4.5 5.1 21 27 (without knurl) (without knurl) Application code 50 40 40 5 27 35 17.5 141-16909 10 22 3.4 23 12 5 27 35 5.6 141-16800 40.5 40 23 141-16107 4.5 20 27 32.8 10 135-48557 (asm.) 24.1 9 135-48151 (asm.) 32.8 8 135-42964 (asm.) 32.3 7 135-48151 (asm.) 32.6 6 135-71955 (asm.) 33.4 5 50 32.8 40 Work clamp foot 4 24.1 135-18659 (asm.) 3 32.6 2 40.5 1 For lengthwise linear bartacking F 135-33104 For small bartacking ★(3) For JE: ★(1) Option ★(2) Packed together with accessories supplied with F-type machine head. ★(3) Standard accessory for F (foundation) type machine head. *Install a finger guard suitable for each work clamp foot when replacing the work clamp foot. ● Foot pedal for standing work (optional) TABLE OF THE OPTIONAL PARTS Name of parts Feed plate blank Type Part No. Without knurl 141-20109 With knurl 141-20307 t=1.2 Without knurl/stainless steel t=0.8 Work clamp foot face plate (asm.) Face plate for presser blank 141-20505 141-21263 t=3.2 Presser blank Needle hole guide φB φA With knurl/Processed (right) 141-21701 With knurl/Processed (left) 141-21800 A=1.6 B=2.6 With relief slit Standard type B2426-280-000 A=1.6 B=2.0 Without relief slit F and M types D2426-282-C00 A=2.3 B=4.0 Without relief slit For heavy-weight material 141-09607 ● 2-pedal unit for standing work* [Part No. M8520-580-0A0] ● Pedal switch conversion cable asm. [Part No. M9012-590-0A0] A=2.7 B=3.7 Without relief slit D2426-MMC-K00 For extra heavy-weight material Finger guard (1) 135-33104 A=59 B=74 For extra-large bartacking 135-48300 A=66.5 B=43 For lengthwise bartacking 135-73407 A=21.5 B=35.5 For specially ordered work clamp 141-20000 A A=56.5 B=64 B A Finger guard (2) ● PK-57* [Part No. GPK-570010B0] B Finger guard (3) A B SS-8110310-SP ● Pedal switch conversion cable asm. [Part No. M9013-590-0A0] *To connect the cable asm. to the electrical box, a conversion cable (separately available) is necessary. SPECIFICATIONS Model name Application LK-1900S LK-1900H LK-1900F LK-1900M Standard For heavy-weight materials For foundation For knit Sewing speed Max. 2,700rpm Normal 2,000rpm Sewing area 20mm (L)×40mm (W) Stitch length 0.1∼10mm Needle bar stroke 41.2mm Lift of the work clamp foot Max. 17mm (standard: 14mm) Needle (at the time of delivery) DP×5 (#16) DP×17 (#19) Hook DP×5 (#11) DP×5 (#11) Standard shuttle hook Input pattern 30 patterns are provided as standard.* Number of stitches that can be stored in memory Max. 10,000 stitches Number of patterns that can be input 94 patterns (For up to 64 patterns, sewing data can be added.) Enlarging/Reducing facility 20∼200% (1% step), Pattern enlargement/reduction can be done by increasing/decreasing the stitch length Provided as standard (The bobbin thread counter can be changed over to the No. of pcs. counter.) Bobbin thread counter EP-ROM Memory medium Centralized oil wick lubrication Lubrication Lubricating oil JUKI New Defrix Oil No. 2 (equivalent to ISO VG32) Sewing machine motor 400W compact AC servomotor (direct-drive system) 500VA Power consumption Machine head (include motor) 41kg, Control box 16.5kg Weight *Call-up of sewing patterns that do not match the work clamp foot mounted at the time of delivery are prohibited. However, it is possible to call them up by changing the setting of the memory switch. WHEN YOU PLACE ORDERS Please note when placing orders, that the model name should be written as follows: ● Machine head LK-1900 LK-1901S Application Code Standard S For heavy-weight materials H For foundation F For knit M Application LK-1902 Code Standard Application S Standard H Electromagnetic S Pneumatic A ● Table stand: optional MC-590Control box S For heavy-weight materials ● Control box Work clamp foot Code Code JT-K Power supply Code Standards (S, H, F types) Code Table for model Code 100∼120V C Standard (LK-1900, LK-1901) 35 200∼240V K 36 2 220∼415V R For horizontal placement of head (LK-1902) 4 200∼240V D 220∼415V L 220∼415V (not provided with a power switch) M For eyelet buttonhole 1 For belt-loop-attaching M type (for knit) Single-phase 3-phase *The table stand is not equipped with casters. ● To order, please contact your nearest JUKI distributor. ✽ Specifications and appearance are subject to change without prior notice for improvement. ✽ Read the instruction manual before putting the machine into service to ensure safety. JULY, 2001 Printed in Japan(T)
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