Uniclass L32122:P225 CI/SfB Brick EPIC F612:X221 F12 Specifiers Guide Brick by Acheson & Glover Contents Acheson & Glover Brick Collection 2 The Heritage Collection (made to order product) 4 The Lanyon Collection 8 The Oakland Collection 12 The Stately Collection 16 Brick Specials 18 Complementary Products 24 Cornerstone & Keystone 25 Brick & Paving Centres 26 Website 27 Product Information 28 Technical Information 31 The Environment 34 Good Site Practice 35 How to Specify 36 Product Portfolio 37 Heritage Brick, Blanchardstown Antique All products are manufactured from natural materials and although we strive to provide consistency of colour, variation may occur in the manufacturing process. It is for this reason that we recommend that products are selected from at least three bales, within each delivery. This will eliminate 'banding'. As these products contain cement they may suffer from the temporary phenomenon of efflorescence. This is a natural phenomenon and is in no way detrimental to their performance characteristics and is common in all good quality products with a high cement content. Time should be given for all products to weather in. The best action is to ‘let nature take its course’. All information contained in this brochure is correct at the time of going to print. We recommend that you contact our sales staff for further information at the design stage of your project for the most up to date information. Acheson & Glover reserves the right to discontinue products if necessary. The colours shown in this literature are as accurate as the printing process will allow. Whilst every effort is made to match colours and represent textures, we recommend that colours and textures are chosen from actual samples of the products. 101 Heritage Brick, Blackstaff Acheson & Glover Brick Brick by brick, piece by piece, Acheson & Glover is helping to build a brighter future. Not just by using advanced manufacturing processes and natural materials, but by creating products that blend in with their surroundings rather than intruding upon them. So whether you’re a specifier, housebuilder/developer or contractor you can be sure that what you create today will still be enjoyed tomorrow. turneverydayspaces intoextraordinaryplaces 02 Brick by Acheson & Glover Project Portfolio Introduction Acheson & Glover supply a wide range of sought after quality products to the construction industry Nationwide. Acheson & Glover Brick offers an extensive choice of finishes and colours that lets specifiers and contractors create projects with true visual impact. A comprehensive selection of special shapes are available for detailing purposes, together with guidance and assistance during the design stage and an on-site advisory service. Acheson & Glover Brick The unique appearance of Acheson & Glover Brick is due to the specialised brick manufacturing techniques and kiln curing combined with advances in technology. A wide range of hand crafted specials can also be produced by knowledgeable production operatives. The quality of Acheson & Glover products is not just a result of regular testing to ensure that only the right grading and class of material is used, it is also because we source aggregates from our own quarries located at Fivemiletown, Belcoo and Pomeroy. & impressive Heritage Brick, Fergustie Mixture, Detail, Ligoniel Brindle Oakland Brick, Glenvale Smooth/Country Cream Smooth stylish buildings Oakland Brick, Olde Cottage 03 As a service to clients, our Technical Consultants provide expertise and offer creative advice on design usage and economies of scale. The team are constantly developing new colours and textures to satisfy the needs of customers. Talk to local, national or multinational companies about Acheson & Glover Brick and the answer will be the same. Their designers have used the extensive range to add visual impact to impressive, stylish buildings and would happily specify them again. It is no surprise when the highest level of quality control ensures that the integrity of any design is satisfied today and far into the future. Yet, even though the following selection of successful schemes shows the truth of the endorsements, Acheson & Glover are constantly developing new colours and textures to satisfy ever more demanding needs. Lanyon Brick, Oranmore Heritage Brick, Edenvale Oakland Brick, Richmond Acheson & Glover Heritage Brick, Blackstaff Brick collection 04 HeritageCollection Heritage Brick, Fergustie Mixture Hand-finished, endlessly appealing and available in a variety of rich shades, the Heritage Collection has built a market-leading reputation based upon quality, tradition and attention to detail. The inspiration for those seeking the very highest standards, style, texture and colour combine to meet the needs of the most discerning developers, contractors and designers. Made to order product (mininum quantities required). Blanchardstown Antique Fergustie Mixture Bradbury Multi Recommended Mortar: Charcoal Y3 Recommended Mortar: Dark Brown Y83 Recommended Mortar: Dark Brown Y83 05 Olde Belfast Rathgar Blend Derrymore Burnished Recommended Mortar: Charcoal Y3 Recommended Mortar: Charcoal Y3 Recommended Mortar: Charcoal Y3 Heritage Brick, Bradbury Multi Heritage Brick is attractive, with natural good looks and has a timeless quality. Acheson & Glover Mortar has been recommended to complement each brick colour, in addition standard Lime Sand Mortar is also available. We recommend that samples are obtained prior to construction. Heritage Brick, Blanchardstown Antique 06 Brick by Acheson & Glover HeritageCollection Edenvale Buff Recommended Mortar: Ernestone Y110 Mix with white cement/Tan Y22/Standard Lime Sand Mortar Heritage Brick, Fergustie Mixture Blackstaff Recommended Mortar: Charcoal Y3/Ernestone Y110 style & tradition quality Olde Belvedere Oldpark Autumn Recommended Mortar: Charcoal Y3 Recommended Mortar: Dark Brown Y83 07 Cedarwood Buff Heritage Brick, Oldpark Autumn Recommended Mortar: Ernestone Y110 Mix with white cement/Tan Y22 Haypark Ligoniel Brindle Annadale Cotswold Recommended Mortar: Standard Lime Sand Mortar Recommended Mortar: Dark Brown Y83 Recommended Mortar: Standard Lime Sand Mortar Woodvale Slate Heritage Brick, Fergustie Mixture Recommended Mortar: Charcoal Y3 08 Lanyon Collection Lanyon Brick, Elmwood Think handcrafted quality. Think timeless style. Think charm and warmth. This is Lanyon the ‘reclaimed look’ from Acheson & Glover. A combination of modern manufacturing excellence and rich, natural colours makes it the ideal solution when you want to add aesthetic appeal to unrivalled performance. Abbeydene Mortar: Dark Brown Y83 Clifton Mortar: Standard Lime Sand Mortar Elmwood Mortar: Dark Brown Y83 09 The Custom House, Belfast (1857) Oranmore Mortar: Charcoal Y15 reclaimed look of Lanyon Lanyon Brick, Oranmore 10 Brick by Acheson & Glover Lanyon Collection Lanyon’s Re-claimed Beauty The exclusive Lanyon ‘reclaimed look’ was created to add a handcrafted appeal to buildings and complement older brickwork. Offering dramatic contrasts of colour, they are also remarkably affordable. Whether chosen for appearance or performance, no other collection offers the same creative freedom, and the same timeless elegance. Westbury Mortar: Charcoal Y3 Lyndhurst Mortar: Dark Brown Y83 Acheson & Glover Mortar has been recommended to complement each brick colour, in addition standard Lime Sand Mortar is also available. However, we recommend that samples are obtained prior to construction. Helpful Hint To achieve a traditional ‘reclaimed look’ use Ernestone Mortar Y110 which simulates a lime putty mortar used centuries ago. Lanyon Brick, Elmwood 11 Lanyon Brick, Elmwood Lanyon Brick, Oranmore handcrafted appeal Hampton Mortar: Charcoal Y15 Lanyon Brick, Oranmore Clarendon Mortar: Charcoal Y4 12 Oakland Collection Oakland Brick, Glenvale Smooth / Country Cream Smooth Forget one colour, one finish, one style. Think contemporary or traditional, modern or avant-garde and the Oakland range of brick can make it all possible. Shades of red, russet and brown blend with buff, cream and yellow to provide a palette versatile enough for the most demanding taste. Smooth, textured or old-world finishes add character as well as style. Cottage Red *Country Cream Richmond Recommended Mortar: Charcoal Y3 Recommended Mortar: Yellow Y35 Recommended Mortar: Charcoal Y3 13 Olde Russett Olde Forge Recommended Mortar: Standard Lime Sand Mortar Recommended Mortar: Dark Brown Y83 Oakland Brick, Olde Cottage colour &style Acheson & Glover Mortar has been recommended to complement each brick colour, in addition standard Lime Sand Mortar is also available. However, we recommend that samples are obtained prior to construction. * Brick is also available in smooth finish Olde Sunset Olde Cottage Recommended Mortar: Standard Lime Sand Mortar Recommended Mortar: Charcoal Y15 Olde Harvest Recommended Mortar: Y3 Charcoal Oakland Brick, Cottage Red 14 Brick by Acheson & Glover Oakland Collection *Silver Grey *Scrabo Recommended Mortar: Standard Lime Sand Mortar Recommended Mortar: Standard Lime Sand Mortar Oakland Brick, Olde Cottage Harvest Gold Recommended Mortar: Tan Y22 Helpful Hint ideal for urban living Brick for a one-off house should be delivered over a short period to avoid colour variations. * Brick is also available in smooth finish Oakland Brick, Olde Cottage, Cornerstone, Sandstone Textured 15 *Glenvale Recommended Mortar: Charcoal Y3 *Laganvale Oakland Brick, Cottage Red Recommended Mortar: Standard Lime Sand Mortar *Dark Brown *Basalt Recommended Mortar: Dark Brown Y83 Recommended Mortar: Charcoal Y3 Oakland Brick, Richmond 16 T ON S E I T T A C L LLE CO Stately Collection Stately Brick Launch Choose from two distinct finishes, a bright glazed appearance or a deep coral finish. Both are available in a selection of nine innovative multi-colour blends. The finish, the colour and the crisp sharp edges emphasise the contemporary appeal, allowing more scope for modern, eye-catching designs. Barkley Manor Charlemont Manor Chestnut Manor Recommended Mortar: Charcoal Y3 Recommended Mortar: Dark Brown Y83 Recommended Mortar: Standard Mortar 17 Tuscany Manor Beechwood Manor Cherried Flame Recommended Mortar: Charcoal Y15 Recommended Mortar: Dark Brown Y83 Recommended Mortar: Charcoal Y3 Harvest Flame Osbourne Flame Copper Flame Recommended Mortar: Standard Mortar Recommended Mortar: Charcoal Y3 Recommended Mortar: Standard Mortar colour palette Stately Brick Launch 18 Brick by Acheson & Glover Brick specials can also be produced by our craftsmen to order, in a variety of shapes to provide interesting design features which will enhance your project. Please contact your nearest Acheson & Glover Sales Office or any member of our sales team for further details regarding brick specials or any other aspect of bricks or mortar. Brick Specials Bullnose External Return on Edge Single Bullnose B (Left or Right Hand) BS 4729:1990 (Left or Right Hand) BS 4729:1990 R A C B A R LH C LH A B BN 1.2 C R A B C R A B C R mm mm mm mm mm mm mm mm 215 102 65 51 BN 10.2 215 BN 10.4 215 65 215 102 102 51 51 Lanyon Brick, Oranmore Double Bullnose BS 4729:1990 B R External Return to Double Bullnose on Edge Stop End to Double Bullnose on Edge BS 4729:1990 BS 4729:1990 R C R A C RR B A BN 2.2 A B R C A B C R A B C R A B C R mm mm mm mm mm mm mm mm mm mm mm mm 215 102 65 51 BN 19.2 215 BN 19.4 215 215 215 102 65 51 51 BN 15.4 215 215 102 51 Single Bullnose Stop On Edge On Flat Double Bullnose Stop (Left or Right Hand) B BS 4729:1990 D Single Bullnose Header on Flat BS 4729:1990 R R D A C C BS 4729:1990 B R A B R A C RH A B C D R A B C D R A B C R mm mm mm mm mm mm mm mm mm mm mm mm mm mm BN 3.2 215 102 65 25 51 215 102 65 25 51 215 102 65 51 KEY: Heritage Collection Lanyon Collection BN 4.2 Oakland Collection & Stately Collection BN 5.2 Not Available in the Oakland Olde Range * Not a B.S. Special 19 Single Bullnose Stretcher on Flat Single Bullnose Internal Return, Stretcher Faced Single Bullnose Internal Return, Header Faced BS 4729:1990 (Left or Right Hand) (Left or Right Hand) B BS 4729:1990 C B BS 4729:1990 R R R R R B A C A A C RH BN 6.2 A B C R A B C R A B C R mm mm mm mm mm mm mm mm mm mm mm mm 215 102 65 51 215 102 65 51 215 102 65 51 BN 7.2 Bullnose Internal Return on Flat BS 4729:1990 R BN 8.2 Bullnose External Return on Flat C (Left or Right Hand) Bullnose Mitre C R (Left or Right Hand) R BS 4729:1990 A B A C (Left or Right Hand) R BS 4729:1990 R B R B LH BN 9.2 RH LH A B C R A B C R A B C R mm mm mm mm mm mm mm mm mm mm mm 215 102 65 51 BN 11.2 215 BN 11.4 215 102 215 65 65 51 51 BN 12.2 215 102 65 51 C BS 4729:1990 R R B Bullnose Double Stretcher on Flat BS 4729:1990 C A R R A B A B C R A B C R mm mm mm mm mm mm mm mm BN 13.2 215 102 65 51 BN 14.2 215 102 65 51 A LH mm Bullnose Double Header on Flat R Heritage Brick, Blackstaff 20 Brick by Acheson & Glover Brick Specials Squint External Angle (Dogleg) (Left or Right Hand) 90˚ BS 4729:1990 C BS 4729:1990 α A B Universal Joint Brick B (Left or Right Hand) C A B (Left and Right Hand) BS 4729:1990 C B R D D C R D DA A LH AN 1.1 AN 1.2 AN 1.3 RH A B C D α A B C D α mm mm mm mm mm mm mm mm 164 164 164 102 102 102 65 65 65 51 51 51 ˚ 215 215 215 102 102 102 65 65 65 102 102 102 ˚ 30˚ 45˚ 60˚ AN 2.4 AN 2.5 AN 2.6 30˚ 45˚ 60˚ LH * UJ 1 A B C D R mm mm mm mm mm 215 102 65 102 54 Internal Angle (Dogleg) (Left or Right Hand) A α BS 4729:1990 C B D LH AN 3.1 AN 3.2 AN 3.3 A B C D mm mm mm mm 164 164 164 102 102 102 65 65 65 51 51 51 α ˚ 30˚ 45˚ 60˚ complete your specification Heritage Brick, Bradbury Multi KEY: Heritage Collection Lanyon Collection Oakland Collection & Stately Collection Not Available in the Oakland Olde Range * Not a B.S. Special 21 Heritage Brick, Bradbury Multi Single Cant Single Cant External Return E (Left or Right Hand) B BS 4729:1971 Plinth Stop or Cant Stop BS 4729:1990 E E (Left or Right Hand) E BS 4729:1990 D B D F C A C A A C D B RH AN 5.2 RH A B C D E A B C D E A B C D E F mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 215 102 65 60 173 215 102 215 60 173 215 215 102 102 65 65 9 23 159 173 46 60 Double Cant E B BS 4729:1990 AN 7.2 Double Cant External Return E with Internal Mitre PL 1.1 PL 1.2 Double Cant Stop End E BS 4729:1990 E F D A C B AN 6.2 * DC 6 C C D D B A A A B C D E A B C D E A B C D E F mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 215 102 65 60 131 215 215 102 60 131 215 215 102 60 131 173 355 102 65 60 271 AN 14.2 AN 12.2 22 Brick by Acheson & Glover Brick Specials Plinth Header E BS 4729:1990 C D A B PL 2.1 PL 2.2 Heritage Brick, Blanchardstown Antique Plinth Stretcher Plinth External Return E BS 4729:1990 D C B C D E mm mm mm mm 215 215 102 102 65 65 9 23 159 173 Plinth Internal Return (Long) F E (Left or Right Hand) A mm BS 4729:1990 A B C F BS 4729:1971 D B E (Left or Right Hand) C B A A D LH PL 3.1 PL 3.2 * P3 A B C D E A B C D E F A B C D E F mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 215 215 102 102 65 65 9 23 46 60 PL 7.1 PL 7.2 215 215 102 102 65 65 9 23 159 173 46 60 PL 4.1 PL 4.2 215 215 102 102 65 65 9 23 46 60 169 155 215 140 65 23 100 P7 * 215 140 65 23 173 100 P4 215 140 65 23 100 115 E Plinth Internal Return (Short) (Left or Right Hand) C BS 4729:1990 D D C B E LH LH A B C D E F A B C D E F α A B C D E F mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 215 215 102 102 65 65 9 23 159 173 46 60 215 140 65 23 173 100 PL 8.7 PL 8.8 PL 8.9 PL 8.10 PL 8.11 PL 8.12 215 215 215 215 215 215 102 102 102 102 102 102 65 65 65 65 65 65 9 23 9 23 9 23 102 102 102 102 102 102 46 60 46 60 46 60 ˚ PL 6.1 PL 6.2 PL 6.3 PL 6.4 PL 6.5 PL 6.6 164 164 164 164 164 164 102 102 102 102 102 102 65 65 65 65 65 65 9 23 9 23 9 23 51 51 51 51 51 51 46 60 46 60 46 60 * 215 140 65 * 215 140 65 P8 KEY: E B A LH * D α BS 4729:1990 C A α P5 A F (Left or Right Hand) F BS 4729:1990 B * Plinth Internal Angle Plinth External Angle F (Left or Right Hand) PL 5.1 PL 5.2 LH Heritage Collection Lanyon Collection 30˚ 30˚ 45˚ 45˚ 60˚ 60˚ 23 102 100 45˚ Oakland Collection & Stately Collection P6 Not Available in the Oakland Olde Range α ˚ 30˚ 30˚ 45˚ 45˚ 60˚ 60˚ 23 102 100 45˚ * Not a B.S. Special 23 Sill Type 2 Half Round Coping Sill Type 3 C C E BS 4729:1990 E F F B B B D A D A C A SL 2 * A B C D E F mm mm mm mm mm mm 215 140 65 65 53 20 SL 3 * Saddleback Coping Arch Bricks BS 4729:1990 BS 4729:1990 D1 D2 A B C D E F A B C D1 D2 mm mm mm mm mm mm mm mm mm mm mm 215 215 65 65 53 20 CP 1.1 305 153 65 13 15 CP 1.1 300 125 65 13 15 Soldier Return A B B E D C A C A A CP 2.1 A B C D1 D2 E mm mm mm mm mm mm 305 153 65 13 15 50 Stop End AR 1 AR 2 B D B C Designed to suit individual requirements Designed to suit individual requirements Keystone Brick C A C B A B D BD 4.3 A B C A B C D mm mm mm mm mm mm mm 215 215 102 250 290 102 170 KB 1 SD 1.1 SD 1.2 A B C mm mm mm 215 65 65 215 102 102 Lanyon Brick, Elmwood C 24 Brick by Acheson & Glover Complementary Products Lime Sand Mortars Acheson & Glover manufactures a range of coloured lime sand mortars. These products are manufactured to the highest standards and are available in a wide range of colours designed to blend or compliment your chosen Acheson & Glover Brick. Recently there has been a resurgence in the use of Lime Sand Mortar as people recognise the benefits of its use from practical applications and the technical notes published within the construction press. Mortar colour is a critical consideration, and should be carefully matched to the Acheson & Glover Brick colour or existing mortar in the case of refurbishment and extensions. Be aware of the impact of mortar colour, and take care when choosing matching, contrasting or neutral colours. The effect of mortar colours, which accounts for up to 17% of an area of brickwork, cannot be over-emphasised. Once mortar colour has been agreed, give consideration to the type of mortar joint. The choice can have an effect on appearance, and it is important to match existing joint type on extensions. This range of coloured mortars has the following qualities: • Consistency in all elements of mortar lime, sand and colour; as a result of quality controlled production. • Correct lime content to ensure increased resistance to water penetration. • Lime Sand Mortar encourages the self-healing of hair line cracks. • Good water retention capabilities resulting in minimised efflorescence and no unsightly brick marking. Prior to delivery an appropriate area should be prepared before tipping the mortar to prevent contamination and wastage. On delivery Lime Sand Mortar should be smoothed over with the rear of a shovel to provide a skin to prevent lumping and then covered. Lime Sand Mortar will deteriorate after a period of time, so it is recommended that it used within two months of delivery. Rain action on these mortars can produce concentrations of free lime which result in subsequent staining of the brickwork. A sample service is available together with good working practice information to ensure that you get a quality project as the finished result. See the ‘How to Specify’ Section on Page 36. Mortar Colour Palette Mortar Joint Finishes Inside Face Outside Face Flush White (Y100) Yellow (Medium Y12) Light Maroon Brown (Medium Y10) Ernestone (Y110) Terracotta (Medium Y25) Tan (Medium Y22) Charcoal (Medium Y3) Light Brown (Medium Y7) Pole Weather Struck Every attempt has been made to ensure colour accuracy, however we do recommend obtaining samples of the products. Recessed Lilac (Medium Y81) Tooled mortar joints are more resistant to rain penetration than non-tooled joints. Lilac Brown (Medium Y86) Dark Brown (Medium Y83) The mortar colours shown above are also available in a light and dark shade, with the exception of White and Ernestone. 15 25 Cornerstone & Keystone 25 mm 25 mm 215mm If you want to enhance your project, why not take advantage of Cornerstone? Bevelled both horizontally and vertically, the units are available in sandstone and limestone colour and have the option of a smooth or textured finish. 215mm Cornerstone 25 mm 25 mm 465mm 125mm 240mm 125mm Cornerstone Keystone Cornerstone and Keystone The Keystone detail is the perfect choice for complementing Cornerstone and is available in the same variety of colours and finishes. 180mm 100mm Thick 150mm Keystone 125mm Thick + 25mm Chamfer 128mm 100mm Thick 120mm 150mm 215mm 290mm 128mm 26 Brick by Acheson & Glover Brick & Paving Centres Acheson & Glover has a number of Brick and Paving Centres throughout Ireland. Whatever your project, be it education, commercial, retail or housing, our Brick and Paving Centres have been designed with you in mind. On display you’ll find a wide variety of beautifully crafted products in a range of colours, textures and finishes including: advice & assistance • • Anchor Retaining Walls • Flags - TerraPave® Natural Aggregate Flags Classic Flags Tactile Flags • • • • • Acheson & Glover Brick Paving - TerraPave® Country Cobble TerraPave® Boulevard TerraPave® Rectangular TerraPave® Permeable Paving System Granite Cornerstone and Keystone Novabrik - Mortarless Brick System Alphacrete® Masonry Blocks / Decoblock® Coloured Lime Sand Mortar 27 Website Acheson & Glover Brick on the world wide web Packed with useful information, our latest company news and product development, the Acheson & Glover website provides you with everything you need at your fingertips. Up-to-date project profiles can be viewed via the web site. At Acheson & Glover, we are dedicated to providing you with all the information you need to complete your project or specification. • • • • Clean, simple navigation Customer friendly and easy to use Informative, interactive tools Our extensive range of features include: - Product Portfolio - Technical Information - Project Profiles - Photo Library - Services - New products - Latest News - Find your nearest stockist • Visually extensive, with a wide range of photos, swatches and projects available cool, calm & connected www.acheson-glover.com 28 Brick by Acheson & Glover Product Information Chimney on Outside Wall Design and detailing to prevent moisture crossing the cavity are of paramount importance. The following recommendations are intended to prevent moisture crossing to the inner leaf of the wall. d.p.c. at front apron level Chimney Stack at Ridge a Use the correct designation of mortar as recommended in BS 5628-3: 2001, Section 5.7. See page 30. b Take all necessary design precautions to minimise the effects of movement. See page 32 relating to movement control. c Provide weep holes in the outer leaf immediately beneath the ground level damp-proof course. Weep holes can be provided by omitting the mortar in a perpend joint. Suitable spacing for weep holes is at intervals of every 3rd perpend. Clear weep holes should be provided wherever there is extensive bridging of the cavity to safeguard against a build up of water and thus penetration to the internal skin. d Ensure the horizontal and vertical dampproof courses are correctly positioned, adequately long and stepped outwards. Damp-proof course should extend through the full thickness of the leaf and preferably project beyond the face and should not be bridged by pointing or render. Failure to lap damp-proof courses reduce their efficiency. Recommended minimum lap is 100mm as per BS 5628-3: 2001, Section 5.5.5. e Ensure chimneys have effective d.p.c. to eliminate the possibility of water penetrating the fabric. See right for effective waterproofing of chimneys. f Use brick stretcher calculation table on page 29 to ensure the position of window/door openings etc. correspond with brick work. saddle Heritage Brick, Edenvale Buff Effective Weatherproofing for Chimneys Build them right...Build them watertight! All buildings for habitation require an effective damp-proof course (d.p.c.) to eliminate the possibility of water penetrating the fabric. This is a well known building requirement, but where problems sometimes occur is in the provision of a suitably effective d.p.c. around a chimney. Unless the d.p.c. is fitted correctly, waterproofing will be insufficient and moisture is likely to run down the inside of the chimney. To prevent this happening it is important to lay the damp-proof course tray horizontally across the brick or masonry of the chimney and then cover with the chimney flashing, as shown in the illustrations opposite. Shortcuts will result in problems and unnecessary expense. Combined with d.p.c. Tray and Flashing head fixings These statements and diagrams have been reproduced by kind permission of the NHBC. Brick Stretcher Key To assist with co-ordinating sizes. But don't just take our word for it! The National House-building Council (NHBC) remind us of how to get it right: "Above the roof, chimney d.p.c.s should link with flashings. Two d.p.c.s should be used at suitable levels when the roof is steeply pitched, that is where the difference in level between the lower and higher intersection of the chimney with the roof will be more than 450mm. Lead trays should be protected with a thick coat of bitumen or bitumen paint where in contact with mortar. Plastic d.p.c.s are not suitable." Extracted from NHBC Standards, Chapter 6.8: Fireplaces, Chimneys & Flues (Details of weatherproofing are included in NHBC Appendix 6.8-D). Illustrations taken from NHBC Standards. CS- CS- = Actual brick length (ie. Distance used for a pier size.) CS CS = Actual brick length + 1 joint. (ie. Distance from an external corner to an internal corner.) CS+ CS+ = Actual brick length + 2 joints. (ie. Distance used for an opening.) 29 Brick Stretcher Calculation Table No. of Brick CS- CS CS+ No. of Brick CS- CS CS+ No. of Brick CS- CS CS+ 1/2 102.5 112.5 122.5 171/2 3927.5 3937.5 3947.5 341/2 7752.5 7762.5 7772.5 1 215 225 235 18 4040 4050 4060 35 7865 7875 7885 4152.5 4162.5 4172.5 351/2 7977.5 7987.5 7997.5 4265 4275 4285 36 8090 8100 8110 8202.5 8212.5 8222.5 11/2 327.5 337.5 347.5 181/2 2 440 450 460 19 4377.5 4387.5 4397.5 361/2 4490 4500 4510 37 8315 8325 8335 8427.5 8437.5 8447.5 21/2 552.5 562.5 572.5 191/2 3 665 675 685 20 4602.5 4612.5 4622.5 371/2 4715 4725 4735 38 8540 8550 8560 8652.5 8662.5 8672.5 31/2 777.5 787.5 797.5 201/2 4 890 900 910 21 4827.5 4837.5 4847.5 381/2 41/2 1002.5 1012.5 1022.5 211/2 5 1115 1125 1135 22 4940 4950 4960 39 8765 8775 8785 51/2 1227.5 1237.5 1247.5 221/2 5052.5 5062.5 5072.5 391/2 8877.5 8887.5 8897.5 6 1340 1350 1360 23 5165 5175 5185 40 8990 9000 9010 61/2 1452.5 1462.5 1472.5 231/2 5277.5 5287.5 5297.5 401/2 9102.5 9112.5 9122.5 7 1565 1575 1585 24 5390 5400 5410 41 9215 9225 9235 71/2 1677.5 1687.5 1697.5 241/2 5502.5 5512.5 5522.5 411/2 9327.5 9337.5 9347.5 8 1790 1800 1810 25 5615 5625 5635 42 9440 9450 9460 81/2 1902.5 1912.5 1922.5 251/2 5727.5 5737.5 5747.5 421/2 9552.5 9562.5 9572.5 9 2015 2025 2035 26 5840 5850 5860 43 9665 9675 9685 91/2 2127.5 2137.5 2147.5 261/2 5952.5 5962.5 5972.5 431/2 9777.5 9787.5 9797.5 10 2240 2250 2260 27 6065 6075 6085 44 9890 9900 9910 6177.5 6187.5 6197.5 441/2 10002.5 10012.5 10022.5 6290 6300 6310 45 10115 10125 10135 10227.5 10237.5 10247.5 101/2 2352.5 2362.5 2372.5 271/2 11 2465 2475 2485 28 6402.5 6412.5 6422.5 451/2 6515 6525 6535 46 10340 10350 10360 10452.5 10462.5 10472.5 111/2 2577.5 2587.5 2597.5 281/2 12 2690 2700 2710 29 6627.5 6637.5 6647.5 461/2 6740 6750 6760 47 10565 10575 10585 10677.5 10687.5 10697.5 121/2 2802.5 2812.5 2822.5 291/2 13 2915 2925 2935 30 6852.5 6862.5 6872.5 471/2 131/2 3027.5 3037.5 3047.5 301/2 14 3140 3150 3160 31 6965 6975 6985 48 10790 10800 10810 141/2 3252.5 3262.5 3272.5 311/2 7077.5 7087.5 7097.5 481/2 10902.5 10912.5 10922.5 15 3365 3375 3385 32 7190 7200 7210 49 11015 11025 11035 151/2 3477.5 3487.5 3497.5 321/2 7302.5 7312.5 7322.5 491/2 11127.5 11137.5 11147.5 16 3590 3600 3610 33 7415 7425 7435 50 11240 11250 11260 161/2 3702.5 3712.5 3722.5 331/2 7527.5 7537.5 7547.5 501/2 11352.5 11362.5 11372.5 17 3815 3825 3835 34 7640 7650 7600 - - - - 30 Brick by Acheson & Glover Product Information Mortar Mixes Mortar must be carefully gauged in the proportions given in the specification, obtained from the Architect or our Technical Sales Department. Too strong a mix may lead to cracking in the finished work. Too weak a mix will adversely affect both the strength and durability of the work. If the sand is dry or saturated the specified volume should be used. If it is damp, it may be necessary to increase the volume to allow for the effects of bulking. In both instances care must be taken to ensure correct volumes of cement. The mortar should be mixed by hand or machine, in accordance with BS 8000-3: 2001, Section A.4.2.3, until it has a uniform colour throughout. N.B. Shovel mixing of mortar can cause apparent colour changes in areas of brickwork. In the majority of cases only durability needs to be considered when selecting mortar grades and Table 1 below, based on information on BS 5628-3: 2001, Section 5.7, can assist to determine the appropriate mortar designation. Lanyon Brick, Oranmore Equivalent Mortar Mixes Table 1: Type of Mortar (proportion by volume) Mortar Designation BSEN 998-2 Mortar Class Cement: Lime: Sand Masonry Cement: Sand (Plasticised) Cement: Sand (i) 12 1 : 0 - 1/4 : 3 - - (ii) 6 1 : 1/2 : 4 - 41/2 1 : 21/2 - 31/2 1:3-4 (iii) 4 1:1: 5-6 1:4-5 1: 5 - 6 (v) 2 1:2:8-9 1: 51/2 - 61/2 1:7-8 A Designation III mortar mix (1 : 1 : 6 cement:lime:sand) is recommended for the majority of brickwork above sub-floor level constructions. The final appearance of the brickwork will be influenced by the choice and consistency of the mortar mix, therefore the specification and use of coloured mortars should be included. Oakland Brick, Glenvale, Detail, Country Cream 43 31 Technical Information Sound Insulation Building regulations and their supporting documents contain provisions which are based on the mass law, where-by the sound insulation value increases with increasing density and thickness of the wall. Acheson & Glover bricks have a slightly higher density than most other types of bricks and will therefore provide improved insulation. (Refer to BS 5628-3: 2001, Section 5.10). Acheson & Glover Brick Fire Resistance Performance Relevant fire resistance information is provided in BS 5628-3: 2001, Section 5.8, Table 15, which gives notional fire resistance figures for facing brick and other material. Manufacture: Manufactured in accordance with BS EN 771-3: 2003 Specification: Specified in accordance with BS EN 771-3: 2003 Size: 215 x 102 x 65mm which complies with BS EN 771-3: 2003 Weight: Heritage Brick: 2.8Kg Lanyon Brick: 3.0Kg Oakland & Stately Brick: 3.2Kg Compressive Strength: Heritage Brick: greater than 17N/mm2 Lanyon, Oakland & Stately Brick: 20N/mm2 Water Absorption: Less than 8% Drying Shrinkage: Not exceeding 0.06% Density: Heritage Brick: 2050Kg/m3 Lanyon, Oakland & Stately Brick: 2200Kg/m3 The above results have been independently tested by Queen’s University Materials Testing Station. Copies of these reports can be obtained on request. Efflorescence The most common form of efflorescence on brick is a result of Soluble Salt, which is not present in the Acheson & Glover brick range. NB. Please note that temporary lime bloom may occur occasionally due to cement being used in this product. Good Site Practice as per the company’s recommendations will help to prevent this temporary form of efflorescence. Lanyon Brick, Westbury Water Absorption The outer leaf of most cavity walls is not impervious. It should be assumed that water will run down the inner face of such cavities. See (BS 5628-3: 2001, Section 5.5, Table 12) and (BS 8000-3: 2001 Workmanship on building sites, Part 3: Code of practice for masonry.) Absorption is not a mandatory requirement in BS EN 771-3: 2003 as there is no relationship between absorption and durability in Acheson & Glover Brick. However, as a guideline for suction rates and other calculations, it should be noted that Acheson & Glover Brick exhibit a typical water absorption of less than 8%. Heritage Brick, Fergustie Mixture, Detail, Cedarwood Buff Acheson & Glover carries out regular testing on all its products and they appointed the Industrial Research & Technology Unit (IRTU) an independent testing station based in Lisburn Co. Antrim to devise a method to measure the degree of water penetration if any in its facing brick. The purpose was to ascertain if excessive water penetration was possible through a wall constructed of Brick manufactured by the Company, into the wall cavity, directly through the brick. After extensive testing the Industrial Research & Technology Unit (IRTU) came to the following conclusions; "That the bricks did not exhibit signs of excessive water absorption when exposed to the test method" and as such, "it would seem unlikely that significant amounts of water would penetrate a wall constructed with them through an actual brick. If such a situation were to occur, a more likely route for water penetration would be through the mortar joints". A copy of the testing method and full report is available on request, from Acheson & Glover’s Technical Department. 32 Brick by Acheson & Glover All brickwork is subject to movement mainly as a result of temperature and atmospheric changes. The following basic recommendations will help accommodate expansion and contraction. Panel Height Movement Control Movement Joint Panel Length Fig 1 | Unreinforced Panels Bed-joint Reinforcement 0.45m (min) 0.6m (min) Panel Height a Where design considerations preclude discrete panels, incorporate movement control joints to form the brickwork into panels in which the length is not greater than twice the height. As a general rule vertical movement joints to accommodate horizontal movement should be provided at typically 6m intervals as per BS 5628-3: 2001, Section 5.4. Our technical Sales Department will be pleased to offer advice. 0.6m (min) Movement Joint Panel Length b Generally do not exceed designation III mortar. If special constructions require stronger mortar, reduce the distance between movement control joints. Lime Sand Mortar will help repair small incidence of movement by "self healing". The use of Lime Sand Mortar gives a stronger bond than can be obtained with air entrained mortars of a similar compressive strength. This better bond is likely to result in greater resistance to rain penetration and improved flexural strength. Fig 2 | Bed-joint reinforcement above and below wall opening as an alternative to movement joints each side of the opening. Fig 3 | Typical locations for movement joints. Flexible Filler c Provide movement control joints where adjoining areas of structure will operate differently i.e. changes in thickness and height of wall. Movement Joint Fig 3a | At change of wall height. Fig 3b | At change of wall thickness. Flexible Sealant Fig 4a | Build the brickwork with a straight open joint. Plug the centre of the joint with expanded polystyrene or similar material. Point with a flexible sealing compound. Alternatively a preformed jointing material can be used. Fig 3d | At abutment of wall and column. Fig 4b | Recommended straight elevational treatment of movement joints. Fig 3c | At chases and recesses for pipes, conduits, etc. Fig 3e | At expansion joints in concrete foundations, floors and roofs. 33 Acheson & Glover Brick should be used from at least three bales to ensure a blend throughout the wall and eliminate unsightly banding. Heritage Brick have a smooth arris which is laid to the building line and a hand made arris which is placed in the mortar bed. This however is not critical but does improve the aesthetic quality of the overall project. a Do not lay bricks when temperature is at or below 3°C, or when freezing may occur before the mortar has hardened. Consideration should be given to air and wind temperature. b When building brick in dry / warm conditions the workability of the mortar should be increased rather than wetting the actual brick. In damp weather conditions, a dryer mortar consistency should be used to help increase suction on the brick. e Partial cavity fill under the provisions of the building regulations a 50mm clear cavity must be maintained. Where partial or full cavity insulation is proposed always follow the manufacturers recommendations. Fill cavities below ground level with concrete to 150mm minimum and preferably 225mm below the ground level d.p.c. in the outer leaf. This is to stabilise the two leaves and to prevent the bottom of the wall filling with water. f g Clear weep holes should be provided wherever there is extensive bridging of the cavity. h Propping and strutting of newly erected work, particularly gable ends, may be necessary during high winds. Scaffolding boards should be turned back to avoid unsightly splashing of the facing work. Heritage Brick are manufactured with three 25mm diameter holes per brick a good key between brick and mortar is easily achieved. c Ensure that bed joints and perpendicular joints are fully filled to help prevent rain penetration. d Cavities and wall ties must be clean and free from mortar and debris. The wall-ties should be laid falling towards the outer leaf – never falling towards the inner leaf. The drip of the wall-tie (drip down) must be positioned centrally in the cavity. See diagram below. Failure to lap d.p.c. reduces its efficiency. Recommended minimum lap in d.p.c. 150mm. Finished areas of wall should be covered as the work proceeds to avoid splashing and staining from other works. i j Pre-formed cavity trays with stop ends are recommended. Trays without stop ends allow water-throw and subsequent staining of the brick work. Sills and copings should project and provide a suitable drip. Failure to do so throws water onto the face causing staining and / or lime bloom. k Newly built brick work should be cleaned down and protected at the end of the working day from rain and frost. Wall-tie falling to outer leaf Drip laid centrally Point downwards Outer leaf Product & Site Information Packaging Heritage Brick Average Weight of Pack: 1.25 tonne Number of Bricks per Pack: 448 No. Lanyon Brick Average Weight of Pack: 1.63 tonne Number of Bricks per Pack: 520 No. Oakland Brick Average Weight of Pack: 1.63 tonne Number of Bricks per Pack: 512 No. Olde Brick within the Oakland Collection: 520 No. Stately Brick Average Weight of Pack: 1.63 tonne Number of Bricks per Pack: 512 No. Acheson & Glover Brick bales are covered with a polythene hood and strapped, offering maximum protection during transportation and storage prior to use. Non Returnable Pallets can be provided on request. Coverage There are 60 bricks per m2, including mortar in a single skin of brickwork. Delivery Acheson & Glover’s own fleet of mechanical off-loaders deliver to you on time. Should you have any special requirements please inform us prior to delivery. Handling Bricks should be stored on sound, level ground, raised clear of wet and muddy areas to prevent contamination and staining. Storage areas should be sited close to the points of work to reduce unnecessary handling and to minimise damage and waste. Bricks should be protected from the weather on site and during construction including the covering of completed or uncapped brickwork. Waterproof coverings should allow air circulation. Materials used in conjunction with facing bricks should also be stored under protection. These precautions will reduce the likelihood of subsequent lime blooming and shrinkage movement. Damage and wastage will be minimised by mechanical methods of distribution to points of work. Facing bricks should be lifted and placed not thrown and tipped. Cleaning Before using proprietary cleaner please consult Acheson & Glover for the best method of cleaning dirty brickwork. Where proprietary cleaners are specified, they should be used sparingly and immediately washed off with clean water, otherwise acid attack could ensue. 34 Brick Acheson & Glover Brick Collection We Care For The Environment Acheson & Glover recognise that the activities of the organisation could have a significant impact on the environment. In order to minimise this impact, we are taking a proactive rather than reactive stance on environmental issues. Awards QPA Water Management Award Dungannon Plant won a ‘Water Management’ award in the Quarry Products for Northern Ireland scheme. QPA Dust Reduction Award Magherafelt Plant won a “Dust Reduction” award in the Quarry Products for Northern Ireland Environmental Awards Scheme. Belfast Telegraph Award Belcoo Plant won the Environmental award in Northern Ireland’s prestigious Belfast Telegraph business awards. QPA Awards: Linda Thompson, Chairperson of the QPA (left) Aaron Currie, Health, Safety & Environment Manager (second left), Simon Van De Byle, Director General (second from right) and Gordon Best, Regional Director QPANI (right). Raymond Acheson, managing director, Acheson & Glover (centre) is presented with the award for Outstanding Environmental achievement by Kenneth Clarke (right) and Richard Rodgers, Environment and Heritage Service for Northern Ireland. Good Practice Commitments • • • Water management and recycling. • • • Developing markets for by-products. • • • • Energy conservation projects. • Recycling and reuse of aggregates. Dust suppression in operation for plant movement, production processes including crushing and screening. Adoption of noise suppression and reduction techniques. Implementation of waste management systems in place across all locations. Site restoration and aftercare. Landscaping and improved visual amenity. An “environmental operative” is in place at all locations. This role encompasses all aspects of the environment. Ensuring that the company is adhering to our legislative requirements. A Manager dedicated to environmental matters. 35 Good Site Practice Getting the best from Acheson & Glover Brick Acheson & Glover Brick should be protected from the weather on site and during construction including the covering of completed but uncapped work. These precautions will reduce the likelihood of efflorescence and subsequent lime blooming. Storage areas should be sited close to the points of work to reduce unnecessary handling and minimise damage and waste. Care should be taken to prevent mortar smearing the surface of the Acheson & Glover Brick, as cleaning at a later stage could be difficult and can lead to expensive and time consuming remedial treatments. Prevention is better than cure. For protection of finished brickwork: We advise against using flush copings, use saddleback/half round copings, which incorporates a drip see page 23. Design the roof with an overhang. Refer to BS 8000-3: 2001 Workmanship on building sites, Part 3: Code of practice for masonry. All mortar joints should be well filled to help prevent weeping. Cavities must be kept clean, as dirty cavities increase the risk of water reaching the inner leaf and can cause cold bridging. ensuring Acheson & Glover Brick should be stored on sound, level ground raised clear of wet and muddy areas to prevent contamination and staining. better results Scaffolding boards should be turned back to avoid unsightly splashing of the work. Do not lay Acheson & Glover Brick when the temperature is at or below 3ºC or when freezing may occur before the mortar has hardened (remember to consider air and wind temperature). The appearance of Acheson & Glover Brick may be affected by failure to carry out the above precautions. All products are manufactured from natural materials and although we strive to provide consistency of colour, variation may occur in the manufacturing process. We recommend that products are selected from at least three bales, within each delivery. Health & Safety Care must be taken when handling / working with individual products to avoid risk of injury from manual handling, sharp edges, abrasive textures and dust fragments. Inhalation of any dust produced from aggregates must be avoided. Protective clothing must be worn and is activity dependant. Further information may be obtained by contacting Acheson & Glover or the HSENI. reduce risk minimise care take protect from the weather damage and waste prevention is better than cure damage and waste storeonlevel ground 36 Brick by Acheson & Glover How to Specify F10 BRICK/BLOCK WALLING 210 CONCRETE FACING BRICKWORK . . . Acheson & Glover Brick A range of concrete facing brick available in a variety of styles. Brick dimensions: 215 x 102 x 65mm. Weight: Heritage Brick; Typically 2.8 Kg per brick. Lanyon Brick; Typically 3.0 Kg per brick Oakland & Stately Brick; Typically 3.2 Kg per brick. Compressive strength: Heritage Brick; Typically greater than 17 N/mm2. Lanyon, Oakland & Stately Brick; Typically greater than 20 N/mm2. Water absorption: Less than 8%. Drying shrinkage: Not exceeding 0.06%. Density: Heritage Brick; Typically 2050 Kg/m2. Lanyon, Oakland & Stately Brick; Typically 2200 Kg/m2. Efflorescence: Acheson & Glover Brick do not suffer from Soluble Salt Efflorescence. The bricks are frost resistant. Finish/Colour Acheson & Glover is a member of the RIBA CPD Providers Network and in-house presentations can be undertaken, by prior arrangement with our technical staff. Heritage Collection A range of hand-finished, textured concrete bricks and specials (most to BS 4729: 1990), giving a traditional appearance and individual character. Non-standard specials can also be made to order. Lanyon Collection A range of textured concrete bricks giving a reclaimed look to create a handcrafted appearance. Oakland Collection Available in smooth and textured old-world finished concrete bricks and specials (to BS 4729: 1990). Non-standard specials can also be made to order. Stately Collection This collection is available in a selection of multi-colour blends and two distinct finishes. The finish, colours and crisp, sharp edges emphasise their contemporary appeal. NBS is available to download via our Website: www.acheson-glover.com Cornerstone / Keystones These are available with bevelled edges in sandstone and limestone colours, with a smooth or textured surface, and in natural granite aggregate with a textured finish. Cornerstone dimensions: 465 x 215mm to face, with 240mm long return. Overall width of unit: 125mm including 25mm bevel (for building-in 100mm wide walls). Keystone: Set of 3 stones. 290mm high overall x 440mm wide (including 10mm joints). Mortar: As section Z21. Mix: Consult with Acheson & Glover for recommendations and details. Special requirements: Acheson & Glover coloured mortar. Recommended mortar colours: Y135 Dark Brown (light) / Y83 Dark Brown (medium) / Y91 Dark Brown (dark). Y8 Light Maroon Brown (light) / Y10 Maroon Brown (medium) / Y123 Maroon Brown (dark). Y35 Yellow (light) / Y12 Yellow (medium) / Y154 Yellow (dark). Y127 Terracotta (light) / Y25 Terracotta (medium) / Y156 Terracotta (dark). Y162 Lilac Brown (light) / Y86 Lilac Brown (medium) / Y124 Lilac Brown (dark). Y99 Tan (light) / Y22 Tan (medium) / Y158 Tan (dark). Y4 Charcoal (light) / Y3 Charcoal (medium) / Y15 Charcoal (dark). Y5 Light Brown (light) / Y7 Light Brown (medium) / Y122 Light Brown (dark). Y33 Lilac (light) / Y81 Lilac (medium) / Y155 Lilac (dark). Y110 Ernestone Yellow. Y100 White. All of the mortar recommendations should be used with ordinary Portland Cement except where white cement is specified. 37 Acheson & Glover Product Portfolio Paving & Flags Building on Tradition Bricks Mortarless Brick System Masonry Blocks Anchor Retaining Walls The Acheson & Glover Product Portfolio contains ranges of high quality products produced using natural materials and advanced manufacturing processes. Precast Sample Service If you require samples or further information on any of our other products, please contact the Sales Office. Dungannon: 028 8778 4208 See more at: www.acheson-glover.com Blocks & Concrete see more at: www.acheson-glover.com Sales Offices: NI Sales Dungannon: 64 Old Moy Road Dungannon Co. Tyrone BT71 6PU T: 028 8778 4208 F: 028 8778 4805 E: [email protected] ROI Sales Blessington: Tinode Blessington Co. Wicklow T: 01 401 5200 F: 01 401 5201 E: [email protected] If telephoning from ROI to Northern Ireland use (048) instead of (028). Design: Acheson & Glover Acheson & Glover provides nationwide coverage from their Sales Offices. Should you require further information relating to our other services, please contact us at:
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