Series H-200 Mini-Bead Applicators Customer Product Manual Part 107075B Issued 4/15 NORDSON CORPORATION DULUTH, GEORGIA USA www.nordson.com For CE Declaration, refer to melter manual. Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http://www.nordson.com. Address all correspondence to: Nordson Corporation Attn: Customer Service 11475 Lakefield Drive Duluth, GA 30097 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1995. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AccuJet, AeroCharge, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EFD, ETI, Excel 2000, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Heli-flow, Helix, Horizon, Hot Shot, iControl, Isocoil, Isocore, Iso-Flo, JR, KB30, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, Sure Coat, Tela-Therm, Tracking Plus, Trends, Tribomatic, Ultrasaver, UniScan, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation. Advanced Plasma Systems, AeroDeck, AeroWash, Apogee, ATS, Auto-Flo, AutoScan, BetterBook, CanNeck, Celero, Chameleon, Check Mate, ColorMax, Controlled Fiberization, Control Weave, CPX, Dry Cure, Dura-Coat, DuraPail, Dura-Screen, Easy Clean, Eclipse, EcoDry, e.DOT, E-Nordson, EquiBead, ESP, e Stylized, Fillmaster, Fill Sentry, Gluie, HDLV, iFlow, Ink-Dot, iON, Iso-Flex, iTrend, iTRAX, KVLP, Lacquer Cure, Lean Cell, Maxima, MicroFin, MicroMax, Minimeter, Multifil, OptiStroke, Origin, PatternPro, PluraMix, Powder Pilot, Powercure, Primarc, Printplus, Process Sentry, Pulse Spray, PurTech, Ready Coat, Royal Blue, Scoreguard, Select Series, Sensomatic, Shaftshield, SheetAire, Spectral, Spectronic, Speedking, Spray Works, Summit, SureBead, Sure Brand, Sure Clean, Sure-Max, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Viper, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights. Viton DuPont Dow Elastomers. L.L.C. Parker Lubricant Parker Seal. Never Seez Bostik Inc. All rights reserved Table of Contents i ! "#$ %& ' '$() #$) * +$( ( '$ (( ' * ! "#$ '$( - ' (( % (( -( (( "#$ ' "#$ !$& / 0$( $ 123 ! 1 ! ( 5 6 $ %! ($ 8 , , , , . . 4 4 4 7 ( $( -( 1 89 *( '( ( ' : #$ ' ' ( & -$ ! ( 8$! ! ( ( * ( / ! % ( !( ; ! , , . . < < 1 -( 2$ -( ( '( 33 7 7 ii Table of Contents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ndicates a potentially hazardous situation that, if not avoided, can result in minor or moderate personal injury. CAUTION! (Used without the safety alert symbol) Indicates a potentially hazardous situation that, if not avoided, can result in damage to equipment or property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eneral Safety Warnings and Cautions ,-+ ' HM '&(()0 03$ /K ( $! (/ =*> ! /2 !$! ( ) ( &! ! E 1 "$ ! ! E ( $ ! & 9( ! #$ !) /) ) (/ #$ 8$ ( &! 1 #$ ( ($ D$) ($ ! HM '&(()0 (/ K / ( $$ ( $! #$ &! ! !( $ ( ( $$ ( ! ( / &! ! !( :! $ ! !( ($ #$ ( ($ D$) ($ ! HM, CA '&(()0 $3K / !$( $ !$( (( 8$ / ! !$( $ ( $ ! $( ! ( !/) ($ D$ HM '&(()0 - K 6 ( () (! ! ( 9 ) !2(/ / &! /( #$ ! ( ! "/ &! ) ! ( ($ $ 8$ & (/ #$ ( $ D$ 8 0A -A ( ! " # : 1 General Safety Warnings and Cautions (contd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eries H-200 Mini-Bead Applicator (1, 2, and 3-inch horizontal nozzles used for illustration purposes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rench Sizes Needed to Install Applicator + + ( 09 $ - ( 8 = !> 0) '1 L4 (! =< > 0 8 0) '1 L< (! 0 8 () 0 ( 8 =4 > ' 3 L (! =, > L4 (! =< > L (! =4 > < L. (! =, > 14 0A -A ( & (/ + * ! ($ & ( & = &!(! !/ ! > ' $ ( () ! ! ( % '&(()* 1(( ( $ & "/ &! &(! ) ( ( (( ! ( ($ ! - $ ! $ & ! (( ( $ (.,0 / ! 33 ( ( ! 33 ; ! 33 !9 ! &! &(! =8$ > ! 33 & ! & ! ( $ 7.4 8$ 2 Remove the Nozzle Plate , ; ! !9 ! ! ( $ ( =8$ ,> &! L (! =, > &(! 7... 8$ 3 Loosen the Mounting Clamps 0A -A ( 15 (.,0 -2 ( $ /( !$( #$ $( (( ! (( ( !$( ! 8$ , " $ (.,0 $ &! / ! /( ! 02 -2 ( # $ # % . 8$ . L (! =, > !$! ! ( 7.. 8$ 4 Install a Mounting Bar 02! ! (E !9 ! $ ! ! 4 (! ! ($ $ / ( / ! ! ( ( !9 ! ) ! / ! ( ! < * ! &(! ($ ! ! !9 ! ! ( 7 / 3 #$/ ! ! L<2 : 8$ ( ! ! // 7.. 8$ 5 Connect a Pipe Nipple 16 0A -A ( % (.,0 6! /$ () (( $ // (! ! ! ! ( ( ! ! ! ! ( /( ( =8$ 4> ( $ (! // , 8& ! $($E $( (( (! // (( ! /( 7..< 8$ 6 Install a Solenoid . (! ! ! &/ ! ( ) ! (( * & &(! = : >) $ ! ! ( (( =8$ > 1 7..7 8$ 7 Attach a Hose 4 $ ! ( (( (( ! ! $ (( =8$ <> 7. 8$ 8 Secure Electrical Connections 0A -A ( 17 $ % &4.(* $ $ -(! ! ) !) ( /( ( ( ( ( ! ( ( ! $ ! $( $ ! ($ (( ! ! ! ! * ! & ($ &! $! ! ( 6 / / ! & ( ! ! ! $=> &! &(! =8$ 7> / ! $=> ! ( /( ( 8$! ! & ! $() B "#$)C ! $( $ ! $=> ! ( /( ( ' ! 33 ! 33 7. 8$ 9 Remove a Module 4% & ' % '&(()K $3 / $ 8$ / $ $ $ / $ ( ! ( ! $ '&(()* 1(( #$ ! / 1(( ( $ ! $ & ! (($ , 1(( ! ( ! . / ! ! &/ ! ( = : ! (( &(! 3> ( &(! ! ( ! ! &(! ! ! =8$ > 7..7 8$ 10 Remove a Hose 18 0A -A ( ' % 1(( ! (2 ! // ! ( /( ( =8$ > 4 ; ! ( !9 ) ! ! ( ! (.,0 ' ! ! ( $ ! ! ( ! / ! ( !9 ! ( < 8& ! ($ ( & $ ! / 7..< 8$ 11 Remove the Solenoid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ocate the Electrical Cover 0 :1 . -/ ! (/ & ! /( ( '( & & ! ! $ 4 !( (( (( ! + :! ! ( ) ($ ! () $ $! ( ) ( ! !/ (! ! & !/ ( :! ( ($ ( ! & ( $( $ (33 33 ( (($ &! ( &! ! (! ! ! ( ! (($ !/ ! / ! ( $ ( ! !/ $($ ' ! (($ ( ( ! ( * ! & ($ ( $ 33F '&(()* 0K $ 6 !2(/ (!) ) !2(/ / 8$ / $ $ D$ '&(()K $3 / $ 8$ / $ D$ ! 0A -A ( 21 '&(()* 1(( #$ ! / 1(( ( $ & ! (($ ! $ & =8$ ,> -/ ! (($ ! %88 , "$ ! $ ! ( 3 ! $ 1(( ! ( 7., 8$ 13 Disconnect and Lock out Electrical Power . ; ! 33 &! &(! =8$ .> 7. 8$ 14 Loosen Nozzle Plate Bolts ! 33 & ! & ! ( $ =8$ > 7.4 8$ 15 Remove the Nozzle Plate 22 0A -A ( (33 4 ( ! 33 ( : $ * ( ! /( =$(! ) !( ( ! > ! ! : $ / ! ! !/ $ (.,0 ! ! ( 33 ( ! $( ( &! : $ &4.(* 1 ( ! 33 $ $( &! K 1 ! $ $( ($ ! 33 2 !$! ! 2 !& 8$ 4 (! ! ! &!& ! 33 5940158 8$ 16 Clean the Nozzle Bore (.,0 :! 33 ( ($ ! ! / < 6 ! ( ! $ $( ( 7 ! 33 ! ( (( ! ( ! & ! $ ($ ! $( $ 0A -A ( 23 * + '&(()* & &! 9( /( ! #$ :! $ $ 9( /( ! #$ ( $ D$) ($ !) !/ !) ! #$ :! ( ( $! ($ ! (/ ! ( ($ ' ! / ! ) (( / ! :! ( / $ (( ($ %/$ ($ $() $(! (( &) ! $) ( !$ $ /$ ( (( :! ( ( ( ($ $ $ $! 87 7 % . $ #$( (!( ( ! ! $ =8$ >) ! $ ! ( 1$ $ ) ! !$ / $ &) !/ !$ & ! $ ' !/ &) : ,) ! ( 7.7 8$ 17 Manual Check of Module Operation :! :$! 5$) : ,) ( ( $) ! ($ ((/ ( (.,0 :! 0L( 1( 1/( ( ( ! :1 $! :1 ( 0 ( :! /( ( #$( $! ( :1 ! &!$ / ! ( ! ! ( / $! 24 0A -A ( )% : 3 Troubleshooting Guide !+ ( %1 / + +% +2+% ! 1 & !/ / & !( / $ & ( & ( #$ - $ ! (($ &(! % ) ! L ( $ & D$ = $> $ ? "1M ! !/ ' ) & $ (! $ '$( $ $ ? $ $! = $> ? = ! $> $ !( $ = ! ' $(> // $ : = ' $(> ( (/> 0 ( ( ! = ! $> ( /( ( ( : /( ( = # ) ( ' $(> ( ( => 33 =9( 3 (/ (> ( = *++ ' $(> ( (/ 8 $ $ ( => 1 $ /( ( = ( $( $> 8$ ( = $> : ( ( (/ = ( (!( $> 0A -A ( !+ ( %1 / + + +% +2+% ! 25 1 & 33 ( = *++ ' $(> ( ( ( /( ( ( : /( ( = # ) ( ' $(> ( ( => 8 $ $ ( => &%1 / + % 8 !/ $ ( => 9 % + + D$ =(!3 (&> D$ 8 $ $ ( => & - $ ! $ & (( (($ &(! % :$ & D$ 8 ! ( = !> : ( ( (/ => 8 :1 = !> !( ($ ' ($ 9) (!( ( = 8$ < ( > ( :1 (/ => - $ & D$ = $> 0 ( $ ( !! D$ = $> ! :1 =$ !$ !$ &> : :1 $ 0L( 1( 1/( ( (/ => : ; & % & 1 26 0A -A ( )% GUN RTD RESISTANCE VS. TEMPERATURE 260 RTD RESISTANCE (OHMS) 250 240 230 220 210 200 Max Min 190 180 170 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 420 430 440 450 TEMPERATURE (DEGREES F) RANGE: 170−310 DEGREES F 350 340 RTD RESISTANCE (OHMS) 330 320 310 300 290 280 Max 270 Min 260 250 310 320 330 340 350 360 370 380 390 400 410 TEMPERATURE (DEGREES F) RANGE: 310−450 DEGREES F 7.4 8$ 18 Applicator RTD Resistance vs. Temperature 0A -A ( 27 . 7 % #( ,- . 7 % . '&(()* 0K $ 6 !2(/ (!) ) !2(/ / - $ ! ! $ ! ( $ $ ! ! ! , : ! ( !/ &F ( $ !/ & $ ! 9 . -$ ($ ! ( $F ( $ : , (( $ F ( $ ) $( $ ! ) $ ( ! (( $ ! 9 '&(()K $3 / $ 8$ / $ $ $ / $ $ ! ($ ! ( ! $ % #( , - . 7 5 6! $ /) $( ( // $ 3 ! ( $ =8$ 7> 1(( ! ( // ! $ , & ( $ $ &F $ (/ ( ! $ ! 7. &F ( & $ $ ! 9 8$ 19 Set Regulator Pressure to 0 28 0A -A ( 7 < ! $ & , = ->F $ ( $ $ , = ->F ( $ ! : , /' #( '&(()* (( !( ?) $ ! ( (() ( (( 8$ / $ D$ ! !( (( (( ! & ! $( ! ( '&(()* "/ &! &(! ) ( ( (( ! ( ($ ! 1(( ( $ $ & ! (($ 1(( ( $ & ! (($ ! $ & 1(( & ! , !( ( ($ $ ! ( // #$ . !( ! ! !! $ (( :! : . ! &! /$ ($ /( $ / < 8 =< > (% : 4 High Temperature Solenoids ! (+ ,., ,.4 ,.. ,. .,. & . ?1) +1) L< ?) +1) L< . ?1) +1) L. ?) +1) L. . ?) +1) L. ! (+ 7,< . ?1) +1) L L < &+ 7 , , 7 , , , = ' &+ < 4 < 4 1$) 7, . ?1) < 65 =&>) L< < 4 <<, . ?1) +1) L. . <4,, 1$) +1) L. . 77 . ?1)< 65 =&>) L. . 4 . ?) L4 03) +1) L . ' 7< 7.7 $) L < = (.,0 !( ! ($ (( ! // 1$ / ( // &! ( / ! // / !/ ( !! $ 0A -A ( 29 0 11 #( '&(()* 0K $ 6 !2(/ (!) ) !2(/ / '&(()K $3 / $ 8$ / $ $ $ / !$( $ $ ! ($ ! ( ! $ * !9 ! &(!) ! 33 =8$ > 7. 8$ 20 Loosen the Nozzle Plate , / ! 33 ! $ =8$ > 7.4 8$ 21 Remove the Nozzle Tip Plate . , ( !$( $( $ : ! ( !/ &F ( 33 ( ( ! 33 !/ &F -$ ( /( ( ( $ : ,) :$! 5$) /& & $ ( 30 0A -A ( ' 2 ( #( '&(()K $3 / $ 8$ / $ $ $ / !$( $ $ ! ($ ! ( ! $ '&(()* 0K $ 6 !2(/ (!) ) !2(/ / ( & ! ( =8$ > 7.4 8$ 22 Drain Pan , * !9 ! &(!) ! & ( ($ $ ! /( ( =8$ ,> . / ! $ ! /( ( , ( $( !$( $ 4 ($ ! ! ) ! ( & ! /( (F ( $ ! :$! 5$ 7. & ! /( (F /( ( ( ( 8$ 23 Remove a Module 0A -A ( 31 '&(()* & &! 9( /( ! #$ :! $ $ 9( /( ! #$ ( $ D$) ($ !) !/ !) ! #$ :! ( ( $( ! ( 02 -2 ( ( $( / ! (( !$( /( /( ( '$( ( !& ( ! ! () ! ( $) ! :1 :! ! ( ! ( ( ( $ ( $ -$ $ $( / &! ! -$ $ @ = "> % +1 % + * ! ($ & ( ( $ / !$( $ ( ! ( ! $ '&(()* 1(( ( $ & ( '&(()* (( !( 8$ / $ D$ ! "/ &! &(! ) ) $( $ () ! ( 3 (( ( &! ! ( ($ ! 1(( ( $ $ & ! '&(()* 0K $ 6 !2(/ (!) ) !2(/ / , : ! ( / !$( $ . !$ ! $ ! ( / ! & ( ! ! ! $ &! &(! =8$ .> 4 / ! $ ! ( /( ( 6 ! ! ) ( $ ! => 7. 8$ 24 Remove a Module 32 0A -A ( % +1 % + (.,0 ( ! $ ! ( ) !$! ! ( / !/ ! !/ '( $ ! $ : ! ( ) ! $ ! $ < / ! & %2 ! ( ! $ 1( ! $ %2 7 ! & %2 &! $( ' ! & %2 ! / ! ( ! $ ! $ ! ( /( ( :8" ! & (2! ( ! ! & ( ! ) ($ ! $ ! /( ( :#$ ! ,. =, 2> 1 (.,0 8 $) #$ ! ! ) ( ! (! $ , ! ((( &! ! $( $ " % +1 % + '&(()K $ $3 ! ! ( ( $ !/ ! ( ($ / $ 8$ / !$( $ ( $ $ $ $ / !$( $ ( ! ( ! $ '&(()* (( !( 8$ / $ D$ ! "/ &! &(! ) ) $( $ () ! ( 3 (( ( &! ! ( ($ ! 6! $( ) (( ( $ $ (( & 1(( ( $ $ & ! , *$ ! (( (( & ! ( ! ! =8$ $ ( (> 7. 8$ 25 Remove the Hose 0A -A ( 33 '&(()* 0K $ 6 !2(/ / . * (&/) / ! (& ($ ! (/ ! /( ( =8$ 4> / ! /( ( (/ 12 4 / ! ( & $ ! ! / ! ! ( 7. 8$ 26 Remove the Heater Cartridge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isassemble End Service Applicators " (& " , 5$ (&! . 0 :1 4 ( ( $ &! < ( $ 7 0 (( , $ / ! ! :1 = . N > ! ( . *(& ! $ &! = 4> ! ( ( ! ! $ &! ! ( & / ! (( $ = <> ! ! & 4 $ ! ! ( &) ! ! $ ) ! ! :1 !$! ! (/ ) ! $L(&! = N 4> : ( ! (E &! $ ( / ! !$( (( ! ( = 7> 36 0A -A ( ' ' 8$ < 7 &! / ! /( / ! (& ! = N > ! ! ( ! & ( ! /( / ! !$( $ = ,> ! ( , ' ! !$( $ = ,> ! ( ! & ! /( . ' ! (& ! ( ! & ! /( = N > 1 2 4 3 7.4, 8$ 28 Reverse the Service of the Applicator " (& " , 0$( $ . 0$( ! (( ' ! !/ ! (( ! ( = .> 0A -A ( 37 1 2 12 6 10 3 11 9 8 5 7 4 13 7.4. 8$ 29 , . Reverse the Service of an Applicator " (& " $ !/ ! (( 4 < 0 :1 " 7 $ &! ( $ 5$ (& (&! 5$& , " (& 4 :! ! :1 = 4>) ! ! $ = >) ! ! ! ( & = > !$! ! = <>) ! &!) ! $ = 7> ! (&! $ ! ( ! ! ($ ! ! ! ( :1 = N 4> ! ( (.,0 - # (( & $( < (! ! ! ( = > ! ( = > $ ! (( & $ = > / $ 7 * ! (& (&! = > / $ ) (! ! $ & = > (! ! = <> $ ! (& = ,> / $ 38 0A -A ( :! 0A -A ( 39 : ) ( ! $ /( <2.2< $ ( / * ! /2($ ) ! (( $) ( ( (( 4 % ! < $ ! ' ($ ( $ ! $ & (! :! ( = !&> ( ! $ ! =A> $ &! ! $ ! $ :! 92 $ ! ($ ! $ ! ! ($ =2 2 2 2 2 2> ! ( :! 1( ($ / ! ) & ! (!(( &! ' !& ! ! & ) $) + O ! 8 P ( ' $ ! ) & ($ ' $ ) & ($ ' $ ) $ & (/ :! $ ! +$ ($ ! #$ #$ $) ) $ :! ( = #$> $ ! $ $ #$ ! #$ ! $( / ; ! ($ ! (! ( $ $ ( !$ / 40 0A -A ( ! < % ) + ! - ( O ( O -$) -2 , O 0) .7? . 7,,4 () &) ( .4< ) ) , 4 7<,4 6!) ) ) 9) ,) ) 3 7< (&) !) Q2. 9 ) ) 3 < 7<, 6!) ) ) Q) 3 7 < ( ) ( <4, /) O %: *"1 7<4. (&) ) <2,) 9 ,) ) 3 , 74< &L%2) !) 7L42< . 7,. $) %2) 7L42< ! 7<. $) $ 4 4<7 : .<, :) < ,< @) 7 7,. ) &) L< 9 ,) .4, 7<7 () /) 9 < O %: *"1 , 7,., $) ) L4 :8 . 7,. $) ) L< :8 , $) () ,L<2, 9 <<) 527 4 7<< $ $ 7,4 < / 3 %:" F +$ / ($E #$ 8 O O 4 . . O O O O ( F #$ F !& 0A -A ( 41 9 1 2 4 10 12 13 26 14 3 6 6 5 15 8 7 7.4 8$ 30 Variable Applicator Assembly (Side-mount Installation of Cordset and Hydraulic Connection Ghosted in) 42 0A -A ( ) + ! 8 O < -$) -2 ) (! O O ,.7 -$) -2 ) (! O O << -$) -2 ) (! O O 7 -$) -2 ) , (! O << ; (& <7 $) ()L2< , 4 ) D$ . O ) ) . 9 O &! ) 02 4 7. % ) ?) , '1 9 6) 4, -$ < <. ) -2 ) (! < ,.7 ) -2 ) (! < < ) -2 ) (! < 7 ) -2 ) , (! 7 O 1() $ O 0 ) $ 7< (&) ( !) () Q2, 9 7<< (&) 8 0) 42, 9 4 , 7< ) ) .4 9 ,4 9 4 . O ) ) L< 9 L4 9 ,L, 77 %) 8 4 7<4 ) 7<, (&) &!) ) <2, 9 , < 7, ;$() %2 7 7<< (&) ) . R ) 3 O 7<4 (&) ) <2, R ) 3 O 33 %:" F $(! 33 ! ( ! ( ( F '($ /( L << F +$ #$ & / ! $ &! ! $ L <. $ (&) L ,.7 < $ . (&) L 7 $ 4 (& F #$ F !& 0A -A ( 43 2 1 7 13 18 6 11 12 3 14 9 5 4 20 15 8 17 16 21 20 9 10 17 19 5940166 8$ 31 Module Assy *. 33 !& ($ $ 33 $ 44 0A -A ( 2$% >$? (33 ! 33 / ) L) ,2(! 33 &!) ! !3 /( ( $ $2$ ($ &! /$ ( ( :! & ! ( (( 33 &!) ( 3 $ ( 33 7.4 8$ 32 Standard Nozzles (1, 2 and 3 in. Horizontal and Vertical − 1.5 in. Nozzles not shown) 0A -A ( 45 - 1 2 0 11 : !$ < /$ ! & $ A TYP. B CL CENTERED PLATE B A TYP. RIGHT HAND PLATE A TYP. LEFT HAND PLATE 7..4 1.00 MB1H 7.. : 5 MB1H 1 inch Nozzle Plates ( . + > ? ! . + & $ 9 ; @ 9 @ O < ; <, <, <, 7, <,, <,, <,. O < <. <.4 <. 7, <.< <.7 <. < 4 ; < <. <, < .7. < 4 < <7 << < .7. <4 O O 7 O , 4 < .,< , 4 < ; .7. .,7 , ,, <, ; ,7 . 4 < .. . 4 < ; .7 .. 4 < .. 4 < ; .., 4 4 O .7, .,4 7 7< 77 7, 7, 477 7, 7,, (.,0 F J H J !20 H ; J ;20 46 0A -A ( - 1 2 0 11 1.50 MB1.5H 7.4 : 6 MB1.5H 1.5 inch Nozzle Plates ( . + > ? & $ 7 O ! . + 9 ; @ 9 @ 9 @ ,.< (.,0 F J 2.00 MB2H 7.4< : 7 MB2H 2 inch Nozzle Plates ( . + > ? ! & $ . , O . ,7. O 4 O . + 9 ; @ .., 477 (.,0 F J 0A -A ( 47 3.00 MB3H 7.47 : 8 MB3H 3 inch Nozzle Plates ( . + > ? & $ 4 O ! . + 9 ; @ 9 @ 477 (.,0 F J 48 0A -A ( / 2 0 11 XXXXXX XXXXXX XXXXXX B B A TYP. CL A TYP. CENTERED PLATE A TYP. LEFT HAND PLATE RIGHT HAND PLATE 7. : 9 MB1V 1 inch Nozzle Plates ( . + > ? & $ O < O < O < O < O ( ! . + 9 ; @ 9 @ ; <. <. <., <.. .<4 <. <.4 ; .7 <. <.< <.7 <. .< <. <. .<, .< O , ; .4 <7, O , .4, <7,4 O .< ; .< O .< .7. .7 4 < ; < <. <, < .74 4 < <, <7 << < .7 44 O 7 O 4 O .., , O ... .4. . O . O .47 <, O .7 7 .74 7 ; .4, < <.,< < ; <., .,4 ..4 .4 4 (.,0 F J H J !20 H ; J ;20 %:" F !( 0A -A ( 49 : 9 MB1V 1 inch Nozzle Plates (contd) ( . + > ? ( ! . + & $ .7< < ; .77 .7, <.,7 < ; <., , 4 O ; .44 ., .. .. , 4 O . .7 . , O , O , << O , ,4 O , 4 O , ,, << S , O O S , O O S .4 , O O S , O O S .77 , O O S .7 , O O S . . 4 < ; .. .. .4 . 4 < ; .< . 4 < . 4 < . 4 O . O . < ; . O . O O S .<< . O O S .<7 . O O S .7 . O O S .7< . O O S .4 . O O S .4 ; @ 9 @ .<,4 .7< .., ..,, .7. , 9 .. ., .<4 .4. .,, << .<7, .4, (.,0 F J H J !20 H ; J ;20 H S J ( %:" F !( 50 0A -A ( / 2 0 11 : 9 MB1V 1 inch Nozzle Plates (contd) ( . + > ? ( ! . + & $ 4 < ; 4 < O 4 O O ,< 4 4 O .47 .4 .4< .. 477, 4 4 O .<. 4 O 4 O O S . 4 O O S ., 4 O O S < O < ; ... < .. < < ; .47 < < . 7 O 7 O 9 ; @ 9 @ .44< . .. .< .47 . .,4 .., . ..,. .7< .<7 ..< .<. .,. .., . (.,0 F J H J !20 H ; J ;20 H S J ( %:" F !( F - / A ! ( 0A -A ( 51 : !$ /$ ! & $ &! ( ) , 33 CL XXXXXX A TYP. CL CENTERED PLATE XXXXXX B A TYP. LEFT HAND PLATE XXXXXX B A TYP. RIGHT HAND PLATE 7. 52 0A -A ( / 2 0 11 1.50 XXXXXX MB1.5V 7. : 10 MB1.5V 1.5 inch Nozzle Plates ( . + > ? ! . + & $ 7 O < O O S <, 7 O 7< O 9 ; @ 9 @ ,.< .7,. (.,0 F J H S J ( 0A -A ( 53 2.00 XXXXXX 7., MB2V : 11 MB2V 2 inch Nozzle Plates ( . + > ? ! . + & $ 9 ; @ , 7 O .4 . 7 O .44 . ,7. O .<. . O , O . 4 4 < 4 4 4 < ; 4 O O S .< < O < O O S 7 4 < .. 7 4 < ; . O 4 < <7, 4 < ; <7,< 4 O O , O .. 4 O , , O . O .,, ., 4 O .,. ., .. ; .. , O < O 7 O .<7 ., .,.< .74 ., .,.7 , ., ., 44 4 ., .,, .. (.,0 F J H J !20 H ; J ;20 H S J ( 54 0A -A ( / 2 0 11 3.00 XXXXXX MB3V 7.. : 12 MB3V 3 inch Nozzle Plates ( . < + > ? & $ 4 O ! . + 9 ; @ < 0A -A ( 55 ' 3 :! ( $ /( (( 8 ) ($ $ / ! (+ ., ' @) 0 << 0 $ @) = -$> ., 0 -$ $ @ =: -$> <, :1 ( /( @ 77 33 @ 7. / 7,. :8" ! =. 3 (> 7,.< B/ 3C ! $( = 3 $> 77, %2 $( 77 : BC $ = (> 74< 8) (L!) 7L4A<) %A) ! .7 8) (L!) 7L4A<) . & 7. 8) (L!) 7L4A<) 7 & .< 8) (L!) L4A) T' 9 7L4A<) %A =!> .7 ! ) C !) ! .7<7 ! ) C !) . .< ! ) C !) 7 7, ) $() L<C :) C 7, ) $() L<C :) C 7,. ) $() L<C :) ,C 56 0A -A ( $ %+ :! & ! ! $ &! ! 02 -A ( ! ,, 8) $) 2) ! ,, 8) $) 2) !) .° , 8) $) 2) !) 7° ,4 8) $) 2) !) ( , 8) $) 2) !) ( ,. 8) $) 2) ! ,. 8) $) 2) !) .° , 8) $) 2) !) 7° , 8) $) 2) !) ( ,, 8) $) 2) !) ( , 8) $) 2) ! , 8) $) 2) !) .° , 8) $) 2) !) 7° ,< 8) $) 2) !) ( ,. 8) $) 2) !) (
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