Product data sheet tiede PWL-1 red penetrant General Description Benefits PWL-1 is a water-washable and solvent-removable red colour-contrast penetrant that provides maximum reliability in locating surface-open flaws and defects. It produces vivid red indications of flaws which can easily be seen with the naked eye. • Outstanding penetrating characteristics Applications PWL-1 is used throughout industry to detect surface defects. Typical applications include castings, forgings, leak testing, welds and general metal work. It can also be used on non-porous ceramics and similar materials; however, we do not recommend it for inspecting plastic materials, as it may stain, soften or even dissolve the base material under test. Composition PWL-1 consists of a blend of petroleum distillates, nonionic surfactants and an oil-soluble organic red dye. Typical Properties (not a specification) PWL-1 Property Colour Dark red Odour Flash point Bland > 93 C (bulk product) o Density 0.88 g/cm3 Viscosity 8.0 mm2/s Sulphur content < 300 ppm Chloride content < 300 ppm Storage temperature 10oC - 50oC Usage temperature Coverage (approx.) 2 °C - 55 °C One aerosol: 14 -19 m2. One litre: 30 - 40 m2. Like all Magnaflux materials, PWL-1 is closely controlled to ensure batch-to-batch consistency, optimum process control and inspection reliability. • Excellent controlled washability over a wide temperature range and variable dwell times • Water-washable and solvent-removable • Broad range of applications General Method of Use • Clean and dry the test part. It must be free from oil, grease and other contaminants. • Apply PWL-1 by immersion dip, brush, flow on, or conventional or electrostatic spray. Make sure you completely cover the test area. • Allow minimum penetration time of 2 to 5 minutes. 10 minutes is adequate for most situations., however, lowertemperatures thicken the penetrant and require longer penetration times. • Remove excess penetrant by spraying the part with clean water at 10°C - 40°C, or wipe with a lint-free cloth dampened with RL-40. • Make sure the compnent is dry and apply a developer by spraying. We recommend DL-20, our quick-drying, solvent-based developer which will maximise sensitivity and provide a white contrasting background so red indications can easily be seen. • After inspection, you can remove developer residue by wiping with a cloth or by a water and detergent wash. Penetrant residues can be removed by vapour degreasing or a solvent soak. Product data sheet tiede PWL-1 General Method of Use Recommended Products Product type Pre-clean component with RL-40 cleaner. Product Name(s) Cleaner/remover RL-40 Developer DL-20 Specification Compliance Apply penetrant PWL-1 to the clean component and allow contact time. Specification ASME B & PV Code, Sec V ASTM E165 EN ISO 3452-2 PWL-1 Availability Remove excess penetrant using RL-40 or by spraying the component with water. Unit 12 x 500ml aerosols 5 litre container Part number 008A280T 061C037 Health and Safety Dry component, apply developer DL-20 and inspect. Read the relevant Safety Data Sheet for this product before use. Safety Data Sheets are available on request from your Magnaflux distributor or via the Magnaflux website: www.eu.magnaflux.com Bahnhofstr 94-98, 73457 Essingen, Deutschland T +49 (0) 7365 81-0 E [email protected] Version 15.1 Faraday Road, South Dorcan Industrial Estate, Swindon, Wiltshire, SN3 5HE, UK T + 44 (0)1793 524566 E [email protected]
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