S U S TA I N A B I L I T Y R E P O R T >> CONTENTS 1.0 J A G U A R ’ S A P P R O A C H T O S U S TA I N A B I L I T Y 2.0 P E R F O R M A N C E A N D S U S TA I N A B I L I T Y 3.0 J A G U A R ’ S T E N Y E A R Q U E S T F O R S U S TA I N A B L E P E R F O R M A N C E 4.0 A D V A N C E D A L U M I N I U M T E C H N O L O G Y – E F F I C I E N C Y AT I T S F I N E S T 5.0 A D V A N C E D E N G I N E T E C H N O L O G Y – NEW FOR 2009 6.0 J A G U A R E X T E N D S S U S T A I N A B I L I T Y B E YO N D I T S C A R S 7. 0 E N V I R O N M E N TA L I N I T I AT I V E S 8.0 O P T I M I S I N G T H E S U P P LY A N D D I S T R I B U T I O N C H A I N 9.0 CO2 OFFSETTING 1 0 . 0 E N V I R O N M E N TA L A W A R D S 11.0 C O M M I T T E D T O C O L L A B O R A T I N G IN FUTURE SOLUTIONS 12.0 KEY TECHNOLOGY PROJECTS 1 3 . 0 C O M M I T T E D T O A S U S TA I N A B L E F U T U R E PRINT PREVIOUS >> >> 1.0 J A G U A R ’ S A P P R O A C H T O S U S TA I N A B I L I T Y We take an holistic view of our economic, social and environmental responsibilities. Our success reflects highly integrated Design, Engineering and Manufacturing teams working closely together to make cars that are both exciting to drive and easier on the planet. Jaguar has a long tradition of creating beautiful fast saloons and sports cars - extraordinary cars that are luxurious, highly crafted and technologically advanced. Our owners are delighted by cars that consume less fuel. However, we can all enjoy the benefits of reducing the impact of their operation and manufacture. PRINT CONTENTS PREVIOUS >> >> 2.0 P E R F O R M A N C E A N D S U S TA I N A B I L I T Y Every element of creating a Jaguar has been improved to meet our goals. This has led us to technical innovations at every stage of a vehicle's life cycle – from the moment the car is made, to the day it takes to the road and is eventually reclaimed and recycled. More importantly, it has led to new applications of materials to drive weight from our cars. Light cars with performance engines that are truly exciting to drive, more fuel efficient and better for the environment. These are just some of the examples of ways we have made a difference. REDUCED FUEL CONSUMPTION INCREASED USE OF RECYCLABLE AND VEHICLE EMISSIONS IMPACT: MATERIALS • World-leading XJ and XK aerospace-inspired aluminium vehicle structures cut weight and consumption dramatically versus an equivalent steel body structure • The Jaguar XF emits considerably less CO2 over its lifetime than the prior model • New V8 and V6 diesel engines that feature both lower emissions and more performance. • XF has 90kgs of components containing recyclate, considered to be one of the best-in-class • XK, XF and X-TYPE achieved environmental requirements of type approval ahead of the 2010 target • 85% of materials and components in our new vehicles are re-usable and, or recyclable. MANUFACTURING AND FACILITIES: • Since 2001 reduced waste and resource consumption – Total energy usage – down by 57% – Total water usage – down by 71% – Total waste – down by 65% • Since 1998 our design and manufacturing locations have been certified to environmental management practices ISO14001 • For 2009 the introduction of a CO2 offset programme for our vehicle assembly plants. DISTRIBUTION: • Switched to rail distribution of new cars. In the 10 years from 2003, this is estimated to save more than 60 million truck miles. RECYCLING: • Working with customers to help reduce the impact of the motorcar – Implementing a take-back and recycling scheme in the UK for end-of-life vehicles. PRINT CONTENTS PREVIOUS >> >> 3.0 J A G U A R ’ S T E N Y E A R Q U E S T F O R S U S TA I N A B L E P E R F O R M A N C E Jaguar’s strategy for integrated design efficiencies started in earnest a decade ago. It began with the development of the aluminium platform for XJ, our large premium flagship saloon car introduced in 2003. This thinking was advanced further with the new XK which used more lightweight components and together both cars set new standards for performance and, thanks to their light weight, lower fuel consumption – this will continue in our future products. This has given us inspiration for the next ten years and beyond; both to optimise our manufacturing and distribution, as well as the performance of our cars through ongoing refinement and adoption of the latest technology. Our smallest car, the X-TYPE was introduced in 2001 and we have continued to upgrade this vehicle ever since in line with our ethos of continuous development. Powered by a 2.2 litre diesel, the X-TYPE achieves 52 mpg in the Extra Urban cycle when fitted with a catalysed diesel particulate filter. In 2009, Jaguar is making the next commitment beyond lightweight body structures in its larger cars by installing two new engine ranges of class-leading efficiency. Less than a year after launch we are introducing, ultra-high efficiency diesels to the XF that achieve a remarkable 42 mpg and 179g/km of CO2 and our all-new AJ-V8 Gen III petrol engines, together with upgraded transmissions, produce less emissions and better fuel consumption than the engines they replace. PRINT CONTENTS PREVIOUS >> >> 4.0 A D V A N C E D A L U M I N I U M T E C H N O L O G Y – E F F I C I E N C Y AT I T S F I N E S T The XJ is an example of how we have led the industry in the drive to reduce vehicle weight. Manufactured from aluminium, the XJ’s bodyshell is 40% lighter than the equivalent steel body and up to 200kg lighter than the previous model. This improves performance in three ways, better acceleration, more efficient braking and more agile handling that benefits dynamic safety. Other significant benefits include, lower fuel economy and CO2 emissions, as well as enhanced crash safety. The XK has taken this technology and experience one step further with extended use of aluminium castings and extrusions to complement the aluminium pressed panels. These construction techniques have resulted in a saving of 116kg over an equivalent steel body shell, equal to the weight of an adult male passenger. This philosophy of designing exceptionally strong, light and aerodynamically efficient cars was again deployed in our new premium sports car – the XK range launched in 2006. PRINT CONTENTS PREVIOUS >> >> 5.0 A D V A N C E D E N G I N E T E C H N O L O G Y – NEW FOR 2009 For the 2010 model year Jaguar is adding an all-new generation of advanced Jaguar petrol and diesel engines to its already impressive line-up. They deliver fully competitive fuel consumption and CO2 emission levels (and in several cases best-in-class or near best-in class figures), while retaining the design, performance and luxury attributes expected of a Jaguar. A J -V 8 G e n I I I The all-new AJ-V8 Gen III petrol engines are Jaguar’s most efficient V8 engines ever. Currently offered in the lightweight XK sports car range and award winning XF saloon range, they offer class-leading efficiency. • New Direct Injection V8 optimises fuel efficiency and refinement • Industry first torque-actuated dual independent variable cam timing for improved efficiency • Stage V emissions delivered in advance of regulation • New benchmarks for friction and combustion efficiency in this type of engine • Lower fuel consumption and emissions than their predecessors A J -V 6 D G e n I I I The all-new AJ-V6D Gen III diesel engines expand on Jaguar’s legendary performance lineage by optimising power and efficiency to create the most refined and responsive performance diesels in their class. • Outstanding CO2 emissions for this class of 179g/km with fuel economy of 42 mpg – a 17% improvement versus the previous S-TYPE 2.7 litre diesel model • Parallel sequential turbocharger configuration that optimises the efficiency of the two turbochargers via a dual mode boosting system • Choice of two impressive outputs with class leading refinement and best-in-class torque delivery – 240PS with 500Nm torque and 275PS with 600Nm torque • 6HP 28 transmission upgraded to improve shift refinement & fuel economy • Stage V emissions delivered in advance of regulation. PRINT CONTENTS PREVIOUS >> >> 6.0 J A G U A R E X T E N D S S U S TA I N A B I L I T Y B E YO N D I T S C A R S S U S T A I N A B L E M A N U FA C T U R I N G The detailed thought and care that goes into making our cars extends into finding ways to minimise the environmental impact from the manufacturing and final disposal of our cars. Reducing energy consumption, material use and waste – lean manufacturing - enables our operations to be economically and environmentally more efficient. We encourage our suppliers to apply these principles to the processes they use to assemble the components we purchase from them. Improving the environmental performance of our production facilities began in the early 1990s. We have been certified to the international environmental management standard, ISO14001 since 1998. We have made considerable reductions in energy consumption, in water use and waste, and plan several more environmental programmes to continue this trend. Energy Waste We are committed to achieving our share of reducing energy consumption and have already cut our total energy use by 57% in the six years to 2007. We have installed combined heat and power facilities at our factories that reduce CO2 emissions and are evaluating renewable energy opportunities. The UK is home to approximately 60 million people in a relatively small geographic area. Finding environmentally sound ways to dispose of the country’s domestic and industrial waste has become a serious challenge. Water Use At first glance, water supply doesn’t seem a critical issue in the UK compared with hotter, drier parts of the world. However, winters with below average rainfall and concentrated populations in certain parts of the country, mean that water usage can have significant environmental impacts. Waste reduction, and even elimination, has to play a large role in tackling the waste problem. By working closely with our waste management contractors, we reduced our total waste by 65% in the six years to 2007, and recycled as much as possible of the remainder. We recognise we can do considerably more and are investigating new waste reduction opportunities going forward. At Jaguar, our main use of water is during the painting process and veneer manufacturing. In the six years to 2007, we reduced our total water use by over two thirds. PRINT CONTENTS PREVIOUS >> >> 7. 0 E N V I R O N M E N TA L I N I T I AT I V E S In 2001 Jaguar began to work with the National Forest on an ecological project in the UK. The result is the Jaguar Walnut Wood located at Lount in the heart of Leicestershire, less than 30 miles from Jaguar’s UK HQ. It was first planted on former farmland, but there are now more than 13,000 walnut trees and 70,000 other trees in a scenic 80-hectare woodland. Within it is a 27-hectare experimental zone researching the growth of different varieties of walnut tree for use as a hardwood timber and as a source of nuts. PRINT CONTENTS PREVIOUS >> >> 8.0 O P T I M I S I N G T H E S U P P LY A N D D I S T R I B U T I O N C H A I N We aim to encourage environmentally sound practices in our supply chain and work with a range of partners, including universities and local government bodies to provide environmental support to our suppliers, so that they too can improve efficiency and reduce their environmental footprint. The bulk of our supplies are the parts needed to assemble our cars. Within the UK we encourage our suppliers to deliver by rail to our railheads at Castle Bromwich and Halewood. We expect over 60m 70% truck miles Around of our finished vehicles are transported by rail to ports for export across the world. to transfer from the roads to the rail network over a 10 year period (from 2003), reducing CO2 emissions and road congestion. PRINT CONTENTS PREVIOUS >> >> 9.0 CO2 OFFSETTING ruary 009 March 2009 April M 2009 2 In April 2009 Jaguar will be introducing a programme to offset the CO2 emitted during the assembly of all vehicles produced at our two manufacturing plants in the UK. Working with carbon offset experts, ClimateCare, we will invest in projects that focus on three actions; switching from fossil fuels to renewable energy, promoting renewable technology and improving energy efficiency within communities and industry alike. Simultaneously, Jaguar will be launching a voluntary programme that will allow owners to offset the CO2 emissions of their vehicle (both new and pre-owned). Owners who elect to do this will receive a certificate from ClimateCare and the facility to see on their website the projects that their contribution will support. PRINT CONTENTS PREVIOUS >> >> FLEET AVERAGE CO2 EMISSIONS (g/km) JAGUAR IN EUROPE 10.0 310 Jaguar’s commitment to making its range of cars as environmentally efficient as possible has been recognised by key environmental industry groups. 209 We have introduced more economical diesel versions of most of our cars, with the result that the proportion of diesels in our production mix increased from 11% in 2003 to 71% in 2008 for cars sold in those markets where we sell diesels. In Europe, our fleet average CO2 emissions have reduced by 33% since 1995. 30.2 2003 2007 FLEET AVERAGE FUEL CONSUMPTION (mpg) 37.8 JAGUAR IN THE UK FLEET AVERAGE FUEL CONSUMPTION (mpg) 1995 2007 JAGUAR WORLDWIDE E N V I R O N M E N TA L A W A R D S 32.1 28.4 In 2008 the British Government teamed up with consumer magazine What Car? to rank the top ten cars in each class with the lowest average CO2 emissions. The XJ 2.7 litre diesel holds a leadership position in its category, while the X-TYPE 2.0 litre diesel features in the top ten of compact executive cars. (source: www.dft.gov.uk/ActOnCO2.) Jaguar was awarded the Luxury Sector Category in the UK’s Environmental Transport Association’s (ETA) guide in 2006, 2007 and 2008. This award recognises Jaguar’s commitment to delivering CO2 and fuel consumption advantages to customers with the development of its industry-leading diesel engines and application of advanced lightweight aluminium vehicle architectures. The ETA guide lists 2,500 new cars and provides a star-based ranking system that gives consumers an overview of any vehicle’s performance against the following categories; power, CO2 emissions, fuel consumption, noise and safety. The XJ beat off strong competition from other luxury car brands to claim this award in 2007 and 2008 – following the X-TYPE, which previously won the category in 2006. 2003 2007 This is the latest in a long line of awards for Jaguar’s flagship XJ model, which demonstrated its fuel economy credentials in 2007 by covering 1000.2 miles on a single tank of fuel – with an average fuel consumption of 53.5 mpg, equating to 139g/km of CO2. PRINT CONTENTS PREVIOUS >> >> 11.0 C O M M I T T E D T O C O L L A B O R AT I N G IN FUTURE SOLUTIONS In addition to the significant efficiencies achieved in designing our cars and manufacturing facilities of today we are investing heavily in the future. Jaguar engineers, with our sister brand Land Rover, are at the forefront of developing new, sustainable technology and as a business we are investing £800m on projects specifically aimed at reducing CO2 emissions. This investment is in addition to the recently announced UK Government funding of an additional £70m through the Technology Strategy Board. We support the Government’s continued restructuring of the UK economy in favour of high value, knowledge-based design, manufacturing and services. We are a designated Key Technology Area for the development of technologies that will significantly reduce CO2 emissions through the Low Carbon Vehicles Integrated Delivery Programme. This will assist Jaguar (and other UK vehicle manufacturers and their suppliers) to accelerate and widen programmes to achieve even more substantial CO2 improvements for vehicles. Jaguar’s collaboration within the UK Motor Industry and Government partnership aims to deliver a global premium vehicle demonstrating a 25-30% reduction in CO2 emissions with no loss of performance using an innovative, significantly smaller petrol engine with two-stroke/four-stroke switching technology. We will continue to investigate the potential implementation in Jaguar products of advanced technologies including hybrid powertrains. PRINT CONTENTS PREVIOUS >> >> 12.0 KEY TECHNOLOGY PROJECTS We are involved in a number of projects through collaborations with government agencies, universities and suppliers. To date four key projects are currently being progressed with support from the Technology Strategy Board (TSB) and the Department of Transport. LIMO-GREEN CONCEPT Jaguar’s class leading lightweight aluminium body structures will be used as a basis for testing the concept of a large luxury vehicle with an advanced hybrid electric driveline, consisting of an advanced drive motor, small battery pack and a small auxiliary power generator for sustained cruising. This will demonstrate a vehicle with sub 120g/km CO2 whilst maintaining the premium quality of the vehicle. FLYWHEEL HYBRID SYSTEM FOR PREMIUM VEHICLES To design and develop a mechanical hybrid (flywheel and variable drive system), kinetic energy recovery system (KERS) for use in premium segment passenger vehicle as an alternative, cost competitive solution to other hybrid systems. RANGE EXTENDED ELECTRIC VEHICLE (REHEV) LOWER COST, LIGHTWEIGHT VEHICLES BY INCREASING THE USE OF RE-CYCLED ALUMINIUM To develop a modular electric and electric/ diesel powertrain, suitable for several different vehicle types. This will be tested on a large premium sport utility platform delivering 120-130g/km CO2 and a zero emissions range of at least 12 miles. The project will also investigate range extension and plug-in charging. To demonstrate, within 5 years, the feasibility of a mass producible, lightweight car based on a body structure built using sustainable aluminium sheet derived in part from low cost energy efficient recycled post consumer scrap. This will be a key enabler for the mass production in the UK of lower CO2 emitting premium cars. PRINT CONTENTS PREVIOUS >> >> 13.0 C O M M I T T E D T O A S U S TA I N A B L E F U T U R E We strive to achieve a sustainable business approach by balancing our economic, social and environmental responsibilities. We develop and operate efficient business processes, taking a holistic view of our economic, social and environmental impacts. We assess these impacts, target performance improvement, and report on our performance. Fundamental to our business is the commitment to continuous improvement, and to meet or exceed legal and regulatory requirements in all of our activities. The manufacturing data in this brochure covers the 2007 calendar year and relates to Jaguar operations at our UK sites in Whitley, Halewood and Castle Bromwich. Because Halewood produces both Jaguar and Land Rover vehicles, environmental data reported here is calculated according to vehicle production volumes. If you would like more information about Jaguar and the environment, or would like to give us feedback on this brochure or our environmental programmes, please contact: Group Environment Department Jaguar Cars Limited Banbury Road Gaydon WARWICK CV35 0XJ England Email: [email protected] PRINT CONTENTS PREVIOUS >>
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