F4 Heat Alert System OPERATION & INSTALLATION MANUAL System Serial No.___________________ Table of Contents 1 ) System Features............................................................................................3 2 ) System Components.....................................................................................4 2.1 ) System Control Module...............................................................................................4 2.2 ) Temperature Sensors..................................................................................................4 3 ) System Menu.................................................................................................5 4 ) Product Care and Service..............................................................................5 5 ) Installation......................................................................................................6 5.1 ) Read This First!........................................................................................................... 6 5.2 ) Before installation........................................................................................................6 5.3 ) Installation Kit Parts List..............................................................................................7 5.4 ) Placement of the F4 Module........................................................................................8 5.5 ) System Power Specifications......................................................................................8 5.6 ) Input/Output Specifications..........................................................................................8 5.7 ) Wire Harness Details...................................................................................................9 5.8 ) Temperature Sensor Installation................................................................................10 5.9 ) MD10 F Ray Allen Fan Connection (Optional)...........................................................11 5.10 ) Completing the Installation......................................................................................11 5.11 ) Testing the HEAT ALERT™ System.......................................................................12 5.12 ) Confirming Normal Operation..................................................................................12 6 ) Warranty......................................................................................................13 7 ) Disclaimer....................................................................................................13 Drawing Index Drawing 2.1.1: F4 System Control Module - Front....................................................4 Drawing 2.2.1: Temperature Sensor Diagram...........................................................4 Drawing 3.1: System Menu Diagram.........................................................................5 Drawing 5.7.1: Connector Numbering Diagram ........................................................9 Drawing 5.7.2: Typical Installation.............................................................................9 Table Index Table 5.3.1: Parts List................................................................................................7 Table 5.5.1: Electrical Specifications.........................................................................8 Table 5.6.1: Electrical Specifications.........................................................................8 Table 5.7.1: F4 Wire Harness....................................................................................9 F4 System Manual - Rev 1 Page 2 of 13 1 ) System Features The heat alert system monitors temperature to determine if the K9 is in danger of overheating. Alarm Output: The primary alarm output can be connected to an alarm device such as a strobe or siren. It could also be used to trigger relays in order to roll down windows. When an alert is triggered, this output will become active. The type of active signal can be configured through the menu to fit the application. See 3) System Menu on page 5 for details. Alert Delay: The alert delay postpones the arming of the alert function after system start-up or an alert reset. The duration of the delay is adjustable in the setup menu. See 3) System Menu on page 5 for details. Aux Input: The system is equipped with an auxiliary input. An Aux Input Alert is triggered when this input is activated. See 5.6) Input/Output Specifications on page 8 for details. Aux Power: The auxiliary power output is a switched power output that supplies power to a peripheral device or relay as long as the system is turned on. See 5.6) Input/Output Specifications on page 8 for details. Fan Control: The optional fan is controlled both manually and automatically. The manual fan control is through the right button, but when an alert is triggered, the system will automatically turn the fan on. See 5.6) Input/Output Specifications on page 8 for details. Temp Sensors: The system can utilizes zero to eighteen temperature sensors. Once any one of the sensors is at or over the Alert Temp set in the menu, an alert is triggered. Voltage Monitor: The voltage that is fed to the system is monitored for low voltage conditions. If the voltage drops below a specific level, a Power Alert will be triggered. The voltage must stay below the threshold level for 10 seconds to trigger an alert. This is to minimize false alarms if there are short dips in the power due to an intermittent current draw by other equipment. See 5.6) Input/Output Specifications on page 8 for details. F4 System Manual - Rev 1 Page 3 of 13 2 ) System Components 2.1 ) System Control Module 1 2 12.6V LIGHT 67 71 ARMED SETUP GSM FAN Drawing 2.1.1: F4 System Control Module - Front 2.2 ) Temperature Sensors The temperature sensor assemblies used with this system are designed to be hooked together end to end (daisy-chained). The sensor chip itself is a digital device which is accessed individually using a unique digital address hardcoded into each chip. Temperature sensors are located here Drawing 2.2.1: Temperature Sensor Diagram 2.2.1 ) Replacing a Temperature Sensor If a sensor needs to be replaced, physically replace the damaged or malfunctioning sensor. Then run the “Configure Sensors” routine and press the “Search” button. After returning to the main screen, the new sensor should be working and should be in the same location as the old one. See 5.8.2) Sensor Configuration on page 10 for more information on configuring the temperature sensors. F4 System Manual - Rev 1 Page 4 of 13 3 ) System Menu Access the system setup menu by pressing the center button. To change a setting or enter a sub-menu, select the desired line item with the left and right buttons and then press the center button. The left and right buttons can then be used to change the setting value. Once the setting has been set to the desired value, pressing the center button will apply the setting change and return to the previous setup menu. SETUP ALERT DELAY : 0 – 10 M (2) ALERT TEMP : 70 – 99 ° (85) TEMP UNITS : °F/°C ADVANCED... SAVE & EXIT SETUP►ADVANCED Alert Delay: Sets the initial delay after system start-up or alert reset before heat alert system is armed. Alert Temp: Sets the temperature that any temperature sensor must reach to trigger a heat alert. Temp Units: Sets temperature measurement units to Fahrenheit or Celsius Configure Sensors: Sets up the temperature sensors. ALARM OUTPUT... CONFIGURE SENSORS BACK SETUP►ADV►OUT MODE: OFF/SNGL/PLS/CONT TIME : 1 – 20 SECOND(S) (1) BACK Output Mode: Sets the type of alarm output when an alert is triggered (either a single pulse, continuous pulsing until the alert is reset, or a continuous active output until the alert is reset). Output Time: If 'mode' is set to a single pulse, this sets the duration of the pulse. If set to continuous pulsing, this sets the duration of each pulse (and duration of each break between pulses) or half the period. If 'mode' is set to continuous output, this setting has no effect. Drawing 3.1: System Menu Diagram 4 ) Product Care and Service Your system has been designed to give years of trouble free use. Great effort was given to the selection of the highest quality components and fixtures. Following are tips and suggestions that will help keep your system fully functional. The display can be cleaned with a soft, slightly damp cloth. Do not use abrasive cleansers as they can damage the LCD panel and the housing. F4 System Manual - Rev 1 Page 5 of 13 5 ) Installation 5.1 ) Read This First! Installation of this system should be carried out by qualified persons. It is recommended that the installer(s) have updated wiring diagrams and schematics of the specific vehicle in which the system will be installed or have access to wiring information through a local dealership or other source. If an existing heat alert system is being replaced, remove all previous wiring before beginning installation. This system requires that wiring connections be made as described in this manual - do not connect this to any other system’s pre-existing wires. Any deviation from these instructions that causes damage to any part of the system will void the warranty. 5.2 ) Before installation 1. Confirm all parts and components are included and accounted for by doing a complete inventory of the kit contents. 2. Read this manual to familiarize yourself with the system’s unique requirements for installation. 3. Observe all safety practices. It is the installer’s responsibility to determine, implement, and observe those safety practices. Please note: This system is designed to be directly hard-wired to the vehicle’s 12 volt supply and therefore should not be connected to any device intended to detect vehicle battery drain. Doing so may “power down” this product and/or render it ineffective for its intended use. Do not load the main power supply fuse until all connections have been completed and verified as being correct. We recommend that you meet with the intended user to discuss preferences and installation requirements specific to the system’s application and user comfort. F4 System Manual - Rev 1 Page 6 of 13 5.3 ) Installation Kit Parts List Part Description Kit Qty Part Number F4 Heat Alert Module 1 F4 Temperature Sensor w/ 0 - 18 15ft cable (Grey w/ twopin connector on either end) F4-Temp Electrical Hardware Pack 1 None F4 System Wire Harness (15ft) 1 F4-H1 System Power Fuse Assembly 1 H1F-G2 Table 5.3.1: Parts List F4 System Manual - Rev 1 Page 7 of 13 5.4 ) Placement of the F4 Module Before starting your installation, consider the most appropriate placement of the system. It must be well protected from moisture and dust. Mounting Location Examples: 1. Center console 2. Face of the dash 3. Front panel of the kennel 4. Trunk of the vehicle 5. Trailer cabinet These are just some examples. Keep in mind that the unit must be accessible to turn on and off, reset alerts, and check the status. Note: Take care to route all wires away from excessive heat sources and points of possible abrasion. 5.5 ) System Power Specifications Input Voltage Supply Current (turned on) 6V – 16V 30mA – 50mA Table 5.5.1: Electrical Specifications 5.6 ) Input/Output Specifications Maximum Output Current Fan Output Alarm Output Aux Power Output Power Alarm Voltage Aux Input Minimum Pulse Width 20A 20A 800mA <10V 100ms Table 5.6.1: Electrical Specifications F4 System Manual - Rev 1 Page 8 of 13 5.7 ) Wire Harness Details Pin # Wire Color Signal Name Signal Description 1 Green System Ground Connect directly to vehicle battery negative terminal or good chassis ground 2 Red/Black Aux Power Output Auxiliary switched power output 3 Grey/Black Aux Input Auxiliary alert input 4 Red System Power Connect to direct battery power via the included inline blade fuse holder 5 Blue Fan Output Connect to positive terminal of cooling fan 6 Yellow Alarm Output Configurable alarm output Table 5.7.1: F4 Wire Harness 1 2 3 4 5 6 Drawing 5.7.1: Connector Numbering Diagram (viewed from wire side) F4 System Typical Installation optional Antenna F-GSM Up to 18 temperature sensors ... (RD/BK) ... (GY/BK) ... optional (GR) (Connect to any peripheral device(s) only needing power when the F4 system is turned on) 40A fuse Direct battery power source 1 2 3 4 5 6 Smoke Detector AND/OR (RD) optional optional CO Detector (BL) Fan (BL) (YL) (BK) Siren, strobe, alarm, etc. Drawing 5.7.2: Typical Installation F4 System Manual - Rev 1 Page 9 of 13 5.8 ) Temperature Sensor Installation 5.8.1 ) Sensor Placement The kit includes temperature sensors which are specifically designed to work with this system. Each sensor assembly has 15 feet of cable. See 2.2) Temperature Sensors on page 4 for more details about the sensor assemblies. Care should be taken before deciding where their final mounting point should be. Hook and loop fasteners (Velcro®) are provided to secure the sensors. Consider: • No sensor should be mounted in a position that is subject to direct sunlight nor in close proximity to air conditioning vents or the roof of the vehicle -- Doing so will give incorrect readings of the “true” temperature inside the vehicle. • Be certain the K9 cannot get to the sensors. They are not chew proof. Do not close up access to the temperature sensor connections until after the system is fully configured. 5.8.2 ) Sensor Configuration Given the way these temperature sensors are designed, the sensor chips are electrically indistinguishable to the main controller. The controller distinguishes between them by a digital address that is unique to each chip. As such, there is a process of configuration in order to indicate to the system which sensor is sensor “1”, sensor “2”, etc. If a specific ordering of the sensors is not required, all the sensors can be connected and the “Configure Sensors” routine run. The order of the sensors will be the sequential order of their unique addresses. The same set of sensors will always be ordered the same way so the sensors can now be physically placed logically based on the order given. When it is desirable for the sensors to have a specific order, follow these steps: 1. Connect the first sensor. 2. Press the “Search” button in the “Configure Sensors” routine. 3. Connect the next sensor to the end of the last one connected. 4. Press “Search” again. 5. Repeat steps 3 and 4 until all the sensors are connected. Each time the “Search” button is pressed, the “Sensors Found” number will increase by one indicating that the last sensor added was found and configured. The sensors will be displayed in the order that they were connected. F4 System Manual - Rev 1 Page 10 of 13 5.9 ) MD10 F Ray Allen Fan Connection (Optional) The Ray Allen MD10 F Fan is designed to bolt directly to either side of the front panel on the Ray Allen Cruise Eze™. Hardware for this installation is included with the Fan. When attaching the Fan to the front panel of your Cruise Eze™, it is suggested to insert the bolts and washers from inside of the cage and place the nut on the Fan side as having the nut on the inside of the cage may injure the dog. Also included is the wiring to connect directly to the F4 system. To complete this connection, attach the fan output wire from the F4 wire harness to the blue wire on the fan (butt-splices are included for this connection). Connect the black wire from the fan to a chassis ground. This fan is designed to blow into the Cruise Eze™ unit. If for some reason it is desired for the fan to blow in the opposite direction, simply reverse these wire connections. 5.10 ) Completing the Installation Verify the following before proceeding: • All connections are securely attached to the system module. • The power switch is in the “off” (right) position. • All wire splices and butt connectors are secure and that there is no chance of a short circuit. Once all of the above is completed, load the main system power fuse into the inline blade fuse holder. Power up the system by flipping the power switch to the “on” (left) position. F4 System Manual - Rev 1 Page 11 of 13 5.11 ) Testing the HEAT ALERT™ System Referring to 3) System Menu on page 5 as needed, set the following settings: ALERT DELAY : 1 M ALERT TEMP : 70° TEMP UNITS : °F Set the ALARM OUTPUT options as appropriate for the device(s) wired to the output. If not already, wait for the System Status to read “ARMED” meaning that the ALERT DELAY has expired. If necessary, use the vehicle heater to warm the interior to trigger a heat alert. As soon as any one sensor reads at or above the ALERT TEMP, the system will enter into an alert mode. Heat Alert Sequence: 1. The system status will read “TMP ALERT”. 2. The cooling fan (if installed) will turn on. 3. Any device wired into the alarm output will activate. The HEAT ALERT™ can be cleared by pressing the RESET button. The fan will continue to run but the heat alert will delay re-arming for one (1) minute (the amount of time set as the ALERT DELAY). Note: When this test is completed successfully, we suggest that you reset the ALERT TEMP to 85. 5.12 ) Confirming Normal Operation Once the system is fully tested and operational, verify the following: It shows temps for connected sensors......... System Status is “ARMED”........................... Pressing left button adjusts back-light.......... Pressing right button toggles the fan............ [see 2.1) System Control Module on page 4 for a drawing of the functional display] F4 System Manual - Rev 1 Page 12 of 13 6 ) Warranty Two Year Warranty Ray Allen Manufacturing, LLC guarantees the purchaser that this F Series System will perform without defect in materials and workmanship for a period of two years from date of purchase. Ray Allen Mfg. will replace or repair defective materials at its discretion. Exclusions to this warranty include, but are not limited to, acts of God or nature, vehicle accidents, product misuse or alteration (without the explicit direction of Ray Allen) or improper installation. Warranty does not include cost of removal, installation, labor, or any other cost incurred by purchaser. Ray Allen Manufacturing, LLC assumes no responsibility or liability for installation, use or misuse of the F Series System. This warranty is valid for the original installation of this unit and is voided if the F Series System is removed from the originally installed vehicle and installed into another vehicle. Warranty service requests are to be reported by phone to Ray Allen at (800) 4440404 or sent in writing via e-mail to [email protected]. Requests require the serial # of the System and original sales order number to be processed. To activate your warranty, register your product on the Ray Allen website. Go to the following link to process your registration: www.rayallen.com/fseries/register 7 ) Disclaimer Ray Allen Manufacturing, LLC can, at its discretion and without prejudice, make improvements to these products at any time. These improvements may or may not be made available to previously purchased products. This product is designed for sale and use within the United States of America and its territories. Ray Allen Manufacturing, LLC will assume no liability or responsibility for any use or installation of this system outside of the USA. Such use is the sole responsibility of the purchaser. Caution: changes or modifications not expressly approved by Ray Allen Manufacturing, LLC could void the user’s authority to operate the equipment. F4 System Manual - Rev 1 Page 13 of 13
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