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2SC-LSC
Splice Connection Kit Installation Instructions
Description
The 2SC-LSC is a NEMA 4 rated splice connection kit for use with
Raychem 2SC60, 70, 80 (-CT), 2SC/H60, 70, 80 (-CT) and 2SC/F60, 70,
80 (-CR) series heating cables in ­hazardous locations.
This kit may be installed at temperatures as low as –40°F (–40°C).
For easier installation, store above freezing until just before
installation.
For technical support, call Pentair Thermal Management at
(800) 545-6258.
Tools Required
•
•
•
•
•
•
Approvals
Additional Materials Required
Hazardous Locations
-W
(1)
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 2, Groups F, G
Class III
for T-Rating, see design documentation
Diagonal cutters
• Utility knife
Wire strippers
• Adjustable wrench
Disposable towel or rag
• Slotted screwdriver
Solder tool or torch (with small tip)
Thomas & Betts TBM5S crimp tool or equivalent (P/N P000000585)
Thomas & Betts WT2000 crimp tool or equivalent (P/N 273435-000)
Crimp tools can be ordered from Pentair Thermal Management.
Ex e II T
-W
(1)
• Glass cloth tape:
– GT-66 for installation temperature above 40°F (4°C)
– GS-54 for installation temperature above –40°F (–40°C)
WARNING:
This component is an electrical device that must be installed
correctly to ensure proper operation and to ­prevent shock or fire.
Read these important warnings and carefully follow all of the
installation instructions.
• To minimize the danger of fire from sustained electrical arcing
if the heating cable is damaged or improperly installed, and to
comply with the requirements of Pentair Thermal Management,
agency certifications, and national electrical codes, groundfault equipment protection must be used. Arcing may not be
stopped by conventional ­circuit breakers.
• Component approvals and performance are based on the use of
Pentair Thermal Management-specified parts only. Do not use
substitute parts or vinyl electrical tape.
THERMAL MANAGEMENT SOLUTIONS
CAUTION:
• Damaged conductors can overheat or short. Do not break
conductor wire strands when scoring the jacket or removing
insulation.
• Keep components and heating cable ends dry before and during
installation.
• Use only fire-resistant insulation materials, such as fiberglass
wrap or flame-retardant foam.
• Soldering tools or torches can cause fire or explosion in
hazardous areas. Be sure there are no flammable materials or
vapors in the area before using these tools.
• Wrap exposed conductors with supplied tape strips to prevent
shorts.
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Health Hazard: Hot solder can burn eyes and skin. Fumes
during soldering are irritating to eyes and may cause headache
and respiratory system irritation or damage. Prolonged or repeated
exposure to rosin flux fumes during soldering may result in allergic
reaction in a sensitive person, resulting in asthma symptoms.
Consult MSDS VEN0043 for further information.
Silicone rubber compound Part B, may ­generate flammable and
explosive hydrogen gas if it comes in contact with an acidic, basic
or oxidizing ­material. Personal contact with the silicone rubber
­compound may cause slight eye or skin irritation. Consult MSDS
VEN0030 and VEN0031 for further information.
CHEMTREC 24-hour emergency telephone:
(800) 424-9300
Non-emergency health and safety information:
(800) 545-6258.
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KIT cONTENTS
Item qty
Description
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
R
Boxwithcover,gasket,and2screws
Bushings
Grommets
Tapestrips(14required,3extras)
Pipe banding kit
ETL-SPLICE label
Cablelubricants
Bolt,lockwasherandnut
Thomas&Betts#C10-14ringterminals
Coils of Kester® 48 core LF solder for nickel
Silverparallelsplices,spareincluded
Bluecompressionjoints,spareincluded
Browncompressionjoints,spareincluded
KE 1204 silicone rubber potting compound Part A
KE1204siliconerubberpottingcompoundPartB
Stir sticks
MaterialSafetyDataSheets(notshown)
1
2
2
17
1
1
2
1
2
2
3
3
3
1
1
2
2
Heating cable construction
F
A
G
H
I
J
K
L
M
B
C
D
N
E
O
P
1
Heating cable types
2SC60, 70 and 80 (-CT)
2SC/H60, 70 and 80 (-CT)
24 in.
(60 cm)
Outer jacket
2SC/F60, 70 and 80 (-CR)
ea
dh
on
ec
g
tin
le
b
ca
S
Tinned-copper braid
Inner jacket
Conductor insulation
Fiberglass braid (2SC, 2SC/H only)
g
tin
ea
h
st
Fir
le
b
ca
• Allowextraheatingcable
for a service loop.
Plated copper conductor
WARNING: Ensure the cable does not cross over
itself to prevent damage to the jacket and shorting.
2
3
Hex side
of bushing
Narrow end
of grommet
• Foreasierinstallationapplycable
lubricant inside grommet from each end.
• Slidebushingandgrommetontoheating
cable in order and orientation shown.
• Repeatforsecondheatingcable.
THERMAL MANAGEMENT SOLUTIONS
• Positiontheboxonsecondheatingcableasshown.
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4
3 in
(76 mm)
• Lightly score outer jacket around and down as shown.
• Pull braid to same side as small hole in side of box.
• Bend heating cable to break jacket at the score, then peel off
jacket.
•Twist the braid to make a pigtail.
• Use a pointed object to separate the braid from the heating cable.
•Repeat for second heating cable.
5
2 1/2 in
(63 mm)
• Lightly score inner jacket around
and down as shown.
• Bend heating cable to break
jacket at score then peel off jacket.
• Twist the braid to make a pigtail.
6
• Use the Thomas & Betts WT2000
crimp tool to crimp the ring terminal
to the braid.
• Repeat Steps 4 through 6 for second
heating cable.
THERMAL MANAGEMENT SOLUTIONS
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7
8
First Heating cable only
Second Heating cable only
• Cutheatingcableconductorpositionednexttobraidas
shown.
• Cutheatingcableconductorpositioned
farthest from braid as shown.
• Remove3/4-inch(20mm)insulationandfiberglassbraid
toexposebareconductors.
• Remove3/4-inch(20mm)
insulation and fiberglass
braidtoexposebare
conductors.
1-1/2 in
(38 mm)
1-1/2 in
(38 mm)
3/4 in
(20 mm)
Fiberglass
braid
Fiberglass
braid
3/4 in
(20 mm)
9
WARNING: Using the wrong splice can cause overheating.
Use only the splice specified for the cable type.
• Smoothdownanysharpwiresaftercrimpingtoprevent
wires from poking through tape in Step 11.
• Overlapconductorsinsplice.
• Crimpheatingcableconductorstogetherusingtheappropriate
splices and crimp tool (see table).
• WhenusingtheWT2000crimptool,crimpthesplicetwice.
Heating
cable (1)
2SC60-CT
2SC70-CT
2SC80-CT
Thomas & Betts (T&B)
Splice
Splice
catalog no.
description
C10-PS-D
Small
54610
Blue
54620
Brown
crimp
tool
WT2000
TBM5S
TBM5S
crimp
tool die
Non-Insul
Blue
Brown
(1) The
above table is also applicable for 2SC/H60, 70, 80 (-CT) and 2SC/F60, 70, 80
(-CR) heating cables.
For replacement splices call Pentair Thermal Management at (800) 545-6258.
10
WARNING: Fire and Health Hazard
Soldering tools or minitorches can cause fire or explosion in hazardous areas. Be
sure there are no flammable materials or vapors in the area before using these
tools. Follow all site safety guidelines when working in hazardous areas.
Refer to solder material safety data sheet packaged with kit.
Do not overheat or char the conductor insulation. Inhalation of fumes can cause
polymer fume fever, flu-like symptoms, irritation, and difficult breathing.
• Useonlysolderprovidedwithkit.OnlyKester48coreLFhasbeenqualified
with SC cables.
• Heateachspliceusingasolderingtool,orapropaneorMAPPgastorch.
Note:MAPPgasmayberequirediftheconnectionsarebeingsolderedat
temperatures below –4°F (–20°C). Heat the center of the splice until it is hot
enough to melt the solder placed at both ends.
Allow the connection to cool before proceeding to the next step.
THERMAL MANAGEMENT SOLUTIONS
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11
IMpORTANT: To ensure proper electrical insulation, use
the specified high temperature Teflon® tape provided
withthekit.Donotusecommonvinyltapethatdoesnot
haveadequatetemperaturerating.
•Usereleaselinertoguidetapewhilewrappingthetape
stripsaroundtheconnection.Wrapeachconnectionseparately with five strips of tape, covering splice and 1/4-inch
(6mm)ofconductorinsulation(approximatelythreeoverlapped layers).
1/4 in
(6 mm)
Release liner
min.
(remove and discard)
6 in (15 cm)
tape strips
•Wrapeachbraidwithtwostripsoftape.
12
13
IMPORTANT:
Do not damage outer
jacket of heating cable
• Centerconnectionin
thebox.
• Allbraidwiresmustbefully
containedwithinbox.
• Applycablelubricanttotheoutsidesurfaceofthe
grommet, heating cable and end of bushing.
• Slidegrommetsintoendsofboxandseattothebottomofthe
threaded section using a screwdriver or blunt instrument.
•Positionlockwasherandnutonoutsideofbox.Fastenbraid
ring terminals using bolt.
• Removeanyslackincable.
•Pushbraidwiresasfarawayfromtapedconnectionaspossible.
• Slidebushingsintoendsofbox.Screwintothreaded
section and tighten with wrench.
•Positiontapedconnectionsoitiscenteredandnottouching
surfaces of enclosure, braid wires or ground screw.
14
WARNING: Health Hazard
Refer to silicone rubber
material safety data sheet
packaged with kit.
•Openthetwocontainers:onelabeledPartA,andtheother
PartB.
•Useseparatewoodenstickstostirthecontentsofeachcontainer until smooth and homogeneous.
THERMAL MANAGEMENT SOLUTIONS
•PourallthecontentsofthecontainerlabeledPartBintothe
containerlabeledPartAandmixthoroughlyuntilthecoloris
uniform.
EN-Raychem2SCLSC-IM-H57839 03/13
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15
16
Cover
Gasket
• Pourthepottingcompound
mixtureintothebox.
• Securethecoverandgasket
using the two screws provided.
• Pottingcompoundmustfillthe
boxandcoverallconnections.
17
WARNING: Fire and Shock Hazard
To prevent cable damage, do not position pipe
banding over the heating cable.
Ensure the cable does not cross over itself to
prevent damage to the jacket and shorting.
Glass cloth tape
• Usepipeclampbandingandfastenerstosecuresplicetopipe.
• Secureheatingcableserviceloopstopipeusingglassclothtape.
Pipe banding
(under heating cable)
• InstallETL-SPLICElabeloninsulationcladding.
• Leavetheseinstructionswiththeenduserforfuturereference.
WWW.tHerMal.PeNtaIr.COM
NORTH AMERIcA
EUROpE, MIDDLE EAST, AFRIcA
ASIA pAcIFIc
LATIN AMERIcA
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Tel: +55.11.2588.1400
Fax: +55.11.2588.1410
[email protected]
Pentair and SC are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to
change specifications without prior notice.
©2005-2013Pentair.
THERMAL MANAGEMENT SOLUTIONS
PNP000000127
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