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DYNAMICS WINCHES
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13720 E. ROSECRANS AVE.
SANTA FE SPRINGS, CA. 90670
(213) 921·0421
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Model T·200
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(ELECTRIC)
OWNER'S MANUAL
PARTS DIAGRAM
•
PARTS LIST
LUBRICATION
•
WINCH CABLE INSTALLATION
OPERATING INSTRUCTIONS
•
WARRANTY
WINCHES
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DYNAMICS
Item
Part No. Quantity
~
CONTROL LEAD ASSEMBLY
Description
~8
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
** 19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
** 46
47
48
49
50
51
52
53
54
55
56
105
1
1
102
103
2
100
1
137
3
107
1
108
1
140
1
114-8
1
114-11
1
146
2
147
2
117
1
118
3
135
1
24
123
136
1
132-R
1
148
1
149
2
2
106
128-8
1
128-11
150
151
109
1
152
1
138-2
139
1
1
153
2
127
154
A/R*
155
A/R *
126
1
142
2
143
2
125-R
122
1
144
8
145
11
257
4
234
1
232
2
218
219
231
2
258
2
228
3
229
1
233
1
221
3
222
1
226
1
227
1
237
3
200
230
260
CLUTCH HOUSING
LEVER SCREW
KEY
CLUTCH LEVER
GREASE FITTING
SHIFTER YOKE
YOKE SET SCREW
SET SCREW
DRUM, 8"
DRUM,I1"
DRAG BRAKE
SPRING
GEAR HOUSING
PLUG
GASKET
CAP SCREW
COVER
GEAR, RIGHT HAND
RETAINING RING
BUSHING
BUSHING
SHAFT
SHAFT
THRUST WASHER
RETAINING RING
CLUTCH
SPRING
NAME & SERIAL PLATE
CLUTCH OPERATION PLATE
CAP
SEAL
SHIM
SHIM
CAP
BEARING CUP
BEARING CONE
WORM, RIGHT HAND
CAP
CAP SCREW
WASHER
CAP SCREW, SOCKET HD_
RETAINING RING
TRANSFER GEAR
HOUSING
GASKET
THRUST WASHER
KEY
BEARING
POWER SHAFT
IDLER GEAR
PLUG
COVER
MOTOR DRIVE GEAR
SET SCREW, SQ. HD.
NUT
MOTOR 12 V
KEY
BRACE
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@
~
73
@
bS
®
77
Item
63
64
65
66
67
68
69
70
71
** 72
73
74
75
76
77
78
Part No. Quantity
266
215
203
267
217
216
268
269
270
271
272
211
205
202
212
204
1
1
1
1
1
1
1
1
3
1
4
2
2
8
7b
Description
RELAY ASSEMBLYI
CONTROL LEAD ASSEMBLy2
BRACKET
BATTERY LEAD
SWITCH HANDLE
SWITCH
SWITCH LEAD
CONNECTOR, FEMALE
CONNECTOR, MALE
RELAY LEAD
MOTOR LEAD
COVER
BUSS BAR
RELAY
COVER SCREW
TERMINAL
lincludes items #65,66,71,72,73,74,75,76,77
2includes items #67, 68, 69, 70
*AS REQUIRED
**USED IN WINCHES PRIOR TO SER.NO. 2432 (Oct. 1974)
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A-A
ELECTRIC WINCH Model No. T-200
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B-B
WINCH CABLE
INSTALLATION
1. Unwind coil of cable by rolling it along the floor. This will prevent kinking.
2. Place the end of cable opposite the hook through the rollers and into the hole provided in drum. Secure cable.
3. Wind cable on drum in even layers using power of winch.
MODEL T·200 WINCH OPERATING INSTRUCTIONS:
To payout cable from winch in order to conduct a winching operation,
disengage winch clutch lever by moving to "0 UT" position as indicated by
label on winch clutch housing, and pulling out cable by hand or by vehicle
movement. To commence winching operation after paying out cable and
attaching cable to load to be moved, pulled or lifted, or suitable anchor if
vehicle is to be self winched, re-engage clutch lever by moving lever to
"1 N" position as indicated by label on winch housing. If difficulty in engaging clutch lever is encountered, rotate winch drum by hand while
endeavoring to engage clutch lever until clutch is felt to fully engage.
To payout cable under power or to lower load, depress control button
on winch control switch to "0 UT" position and hold until load is
lowered or desired amount of cable is paid out.
prevent dangerous movement of vehicle and /or load. When self -winching
vehicle, be sure vehicle is free to move when assisted by your 0 ESERT
DYNAMICS winch, and that parking and service brakes are not applied,
also that vehicle is not against an immovable obstruction or encumbrance,
so that no undue dangerous strain or overload is put on your vehicle or
winch .
Your DESERT DYNAMICS winch is of a worm gear type of construction
and is not equipped with any type of sometimes troublesome and unre liable mechanical brake, to hold load when raising or lowering just merely,
release the electric control button thus stopping the winch, and your
DESERT DYNAMICS winch will hold its load in that position until further
actuated by winching-in or paying-out.
It is recommended that most loads be pulled in from a "Straight-Ahead"
position. This will let the cable build up more evenly on the winch drum .
For winching-in operations, be sure winch clutch is fully engaged and
cable is securely and safely fastened to load or anchor before attempting
any winching operation. To winch in, move control switch to "IN" position
and hold until load is lifted or load is pulled to desired position, or
vehicle is freed of its encumbrance_
If the cable is reeled against either side of the drum, or cable guide roller
assembly, it will tend to pile up on that side of the drum, thus limiting the
amount of cable to be used for that particular winching operation.
When winching, pulling, or lifting a load, be sure vehicle's brakes are
applied securely and kept applied throughout winching operation so as to
Your DESERT DYNAMICS winch is a well manufactured and reliable
product. WiTh proper care, usage, and maintenance, your new DESERT
DYNAMICS winch will provide long and troublefree reliable service.
REMEMBER - Take good care of your DESERT DYNAMICS WINCH AND CABLE, and _. _they, in turn, will be ready to take good care of you when it really counts .
LUBRICATION
Lubricate the three grease fittings on the clutch housing and the U-joints on the drive line at regular vehicle
lubrication intervals. Every six months check the oil level in the gear case_ Use a good grade of S.A.E. =140
MUlti -Purpose or Hypoid lubricant. Fill and service transfer case with a good quality S_A_E_ =30 non-detergent
motor oil. Check oil level frequently.
WARRANTY
DESERT DYNAMICS warrants each new winch to be free from defects in material and workmanship for a period of
six (6) months from date of sale. The above warranty does not cover claims for labor or transportation of parts or com ponents required to supplement warranty claims.
All other products not manufactured by DESERT DYNAMICS, but distributed by Desert Dynamics, will be warranted
only by their reSpective manufacturer's warranty.
Cable and cable assemblies are not warranted by Desert Dynamics or by their manufacturers of same .
All claims for warranty of defective parts, materials, or workmanship, will be honored only by authorized Desert Dynamics
appointed dealers.
All claims for warranty of defective parts or components will be honored only after inspection of said defective parts or
components by DESERT DYNAMICS.
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DYNAMICS,
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13720 E. ROSECRANS AVE.
SANTA FE SPRINGS, CA. 90670
(213) 921-0421
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