P/N 9622486 Rev 0 INSTALLATION MANUAL CATWALK TO TOWER CONNECTION “We Engineer Relationships” CHIEF INDUSTRIES, INC. – AGRI/INDUSTRIAL DIVISION Installation Manual Chief Industries, Inc. 4400 East 39th Street • PO Box 848 Kearney, NE 68847 Phone 800.359.7600 CATWALK TO TOWER CONNECTION P/N 9622459 Rev 0 Table of Contents Introduction ............................................................................ 1 Standard Limited Warranty .................................................... 2 General Safety Statement ...................................................... 5 Work Area Safety Statement.................................................. 5 Auxiliary Equipment Safety .................................................... 6 Packaging and Color Coding Information .............................. 7 Diagram of Tower Components ............................................. 8 Individual Tower Components ............................................... 9 Catwalk to Tower Connection Side Weldment ................... 9 Catwalk to Tower Connection Clamp ................................. 9 Catwalk to Tower Connection Mid Angle ............................ 9 Catwalk to Tower Connection Kicker Angle ..................... 10 Catwalk to Tower Connection Kicker Angle Conn. .......... 10 Catwalk to Tower Connection Corner Clamp.................... 10 Catwalk to Tower Connection Corner Side Weldment...... 10 Catwalk to Tower Connection Platform ............................ 11 Catwalk to Tower Connection Hardware Packages ......... 11 90 Degree Catwalk to Tower Connection Hdw Pkg .......... 11 Before You Begin .................................................................. 12 Unloading: ............................................................................. 12 Storage of Materials: ............................................................ 12 Claims for Shortages or Damaged Parts: ............................ 12 Manpower Requirement Estimate: ...................................... 13 Tool and Equipment Requirement Estimate: ....................... 13 Tips and Shortcuts: .............................................................. 13 Strength Staging Layout ...................................................... 14 Bolt Torque ........................................................................... 15 Catwalk to Tower Connection ............................................. 16 Access Bracing ..................................................................... 23 Catwalk Connection ............................................................. 26 90 Degree Catwalk Connection ........................................... 29 Internal Platform ................................................................... 30 Wrap Around Stair System ................................................... 31 Swichback Stair System ...................................................... 33 Summary ............................................................................... 35 CATWALK TO TOWER CONNECTION P/N 9622459 Rev 0 C A T W A L K T O T O W E R C O N N E C T I O N Introduction Thank you for purchasing a Catwalk to Tower Connection. The attached guidelines have been derived from contractors with years of experience with installations of Catwalk to Tower Connection. These guidelines present an easy, safe and effective method of installation, although alternate installation methods may be used. This proprietary information is loaned with the expressed agreement that the drawings and information therein contained are the property of Chief Industries, Inc. and will not be reproduced, copied, or otherwise disposed of, directly or indirectly, and will not be used in whole or in part to assist in making or to furnish any information for the making of drawings, prints or other reproduction hereof, or for the making of additional products or equipment except upon written permission of Chief Industries, Inc. first obtained and specific as to each case. The acceptance of this material will be construed as an acceptance of the foregoing agreement. The technical data contained herein is the most recent available at the time of publication and is subject to modification without notice. Chief Industries, Inc. reserves the right to modify the construction and method of operation of their products at any time without any obligation on their part to modify any equipment previously sold and delivered. Chief Industries, Inc. 800-359-7600 Page 1 C A T W A L K T O T O W E R C O N N E C T I O N Standard Limited Warranty 1. What is covered by this standard limited warranty? If you are the original retail purchaser of Chief Manufactured Catwalk and Tower System, Chief Industries, Inc. expressly warrants to you that the components manufactured by Chief Industries, Inc. were, on the date of delivery to you, free from defects in the composition of material, Chief workmanship, and design. 2. Duration of this standard limited warranty and notice requirements. This standard limited warranty is applicable under normal use and service to defects which become evident within a period of one (1) year from the date of delivery of your Chief Catwalk and Tower System to you and which are reported in writing to Chief Industries, Inc. within thirty (30) days of discovery of the defect. In any event, Chief’s obligations under this standard limited warranty shall expire thirteen (13) months from the invoice date. In order to obtain warranty service, simply contact Chief Industries, Inc. in writing with the following information: Your name Location of the product Dealer name Description of problem Any pertinent information Date of purchase No claim will be processes until all of this information has been received in writing by Chief Industries, Inc. For warranty service, contact: Chief Industries, Inc. Agri / Industrial Division – Customer Service Department P.O. Box 848 Kearney, NE 68848 3. Chief’s Obligations By purchasing your Chief Catwalk and Tower System subject to this standard limited warranty, you and Chief Industries, Inc. expressly agree to an allocation of the risks of product failure between you and Chief Industries, Inc. This allocation is recognized by both parties and is reflected in the price of the Chief Catwalk and Tower System. 4. Remedies Available From Chief If a defect in your Chief Catwalk and Tower System is covered by this standard limited warranty, Chief Industries, Inc. will supply replacement parts F.O.B. Chief Industries, Inc., Kearney, Nebraska. In addition, during the first year of the warranty, Chief Industries, Inc. will supply the labor necessary to make repairs in your Chief Catwalk and Tower System made necessary by such defect or faults. Chief Industries, Inc. will request at least two competitive bids for labor, as shall in the judgment of Chief Industries, Inc. be the most competitive remedy for the failure covered by this warranty. Of course, Chief Industries, Inc. reserves the right to reject all such bids and to obtain additional bids. Upon acceptance of a bid by Chief Industries, Inc., Chief Industries, Inc. will authorize the necessary repair. Chief Industries, Inc. 800-359-7600 Page 2 C A T W A L K T O T O W E R C O N N E C T I O N 5. Remedies Not Available From Chief The obligations stated in the preceding paragraph are the sole and exclusive remedies available from Chief Industries, Inc. in the event of problems with your Chief Catwalk and Tower System. Chief Industries, Inc. will not be liable for the costs of dismantling defect parts or installing replacement parts, including labor costs, after the first year, and Chief Industries, Inc. will not be liable for any special, incidental pr consequential damages based upon breach of warranty, breach of contract negligence, strict tort, or any other legal theory. 6. What is Not Covered by this Standard Limited Warranty a) Chief manufactured product not sold as part of the catwalk and tower system. b) Products, components, equipment accessories, or parts manufactured by someone other than Chief Industries, Inc. c) Accessories, Temporary grain storage bins, or bins designed for storage of products other than whole grain storage. d) Damage or loss during shipment of the Chief Catwalk and Tower Systems. e) Damage or loss caused by the acts or omissions of the erector or his agents. f) Damage or loss caused, in whole or in part, by inadequate or improper site selection, inadequate or improper site preparation, inadequate or improper foundation, or any other failure to provide a suitable installation or installation environment for a suitable installation or installation of the Chief Catwalk and Tower System, or any product, component, equipment, accessories, parts used in conjunction with the Chief Catwalk and Tower System. g) Damage or loss caused, in whole or in part, by the use of the Chief Catwalk and Tower System for purposes other than those for which it was designed. h) Damage or loss caused, in whole or in part by unauthorized attachments, modifications, or alterations of the Chief Catwalk and Tower System. i) Damage or loss caused, in whole or in part, by improper or inadequate maintenance, misuse, or abuse of the Chief Catwalk and Tower System. 7. No Other Warranties a) Complete and exclusive agreement: i. This agreement is the complete and exclusive agreement between you and Chief Industries, Inc. concerning the allocation of the risks of damage or loss arising from manufactured component failure. It supersedes all prior agreements, whether written or oral, and all other communications between you and Chief concerning the allocation of those risks. No employee of Chief Industries, Inc. or any other person, including authorized dealers and any other person authorized to sell a Chief Catwalk and Tower System, has any authority to make representations, promises, or warranties in addition to those contained herein. b) This standard limited warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. 8. Allocation of Risks Chief Industries, Inc. 800-359-7600 Page 3 C A T W A L K T O T O W E R C O N N E C T I O N This agreement allocates the risks of damage or loss arising from product failure between Chief Industries, Inc. and purchaser. This allocation is recognized by both parties and was reflected in the purchase price of the goods. As purchaser of a Chief Catwalk and Tower System and this standard limited warranty, I acknowledge that I have read the foregoing agreement, understand its provisions and agree to be bound by its terms. Chief Industries, Inc. Agri / Industrial Division P.O. Box 848 Kearney, NE 68848 By:____________________________________________________________ Date:__________________________________________________________ Purchaser’s Signature:____________________________________________ Date Signed:____________________________________________________ Purchaser’s Name:_______________________________________________ Purchaser’s Address:_____________________________________________ Invoice Date:___________________________________________________ Invoice Number:________________________________________________ Dealer:________________________________________________________ Customer:_____________________________________________________ Customer Address:______________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ Chief Industries, Inc. 800-359-7600 Page 4 C A T W A L K T O T O W E R C O N N E C T I O N General Safety Statement Your safety and the safety of others is a primary concern to Chief Industries, Inc. This manual was written to assist in the safe installation of the Catwalk to Tower Connection. It is your responsibility as the owner, builder, operator, or supervisor to know what specific requirements, precautions and hazards exist and to make these known to all personnel working with equipment or on the jobsite so that they can take any necessary safety precautions. All personnel, including the installation crew, must read and understand the information contained in this manual before starting construction. Chief Industries, Inc. is not responsible or liable for the misuse of equipment or operation of personnel or equipment in an unsafe manner. Chief Industries, Inc. assumes no liability with respect to proper construction and inspection, assembly, or use of its products established under applicable laws, all of which is the sole responsibility of the purchaser and those authorized for the installation. Follow all local and federal safety laws and regulations. Make certain that all equipment and personnel conform to any applicable OSHA regulations. Work Area Safety Statement To ensure the safety of all individuals in the work area, only authorized and trained persons shall install, maintain and use the Catwalk to Tower Connection. Under no circumstances should unauthorized individuals be allowed to trespass or be present in the work area. It shall be the duty of all operators to verify that the work area is clean, organized and kept free of all debris and tools that might cause an accidental tripping or falling hazard. Special care should be taken when working from unsafe heights. Common sense dictates that when conditions such as rain or wind prohibit the safe use of equipment, the installation be discontinued. Chief Industries, Inc. strongly recommends that equipment meeting the current OSHA / ANSI specifications be used, whether the individual operator is required by law to do so or not. Properly climbing equipment and secured safety belts should be used at all times when performing operations work, installation or maintenance. Field modifications without the authorization of the manufacturer may present unknown dangers to the operator and must be avoided. Chief Industries, Inc. 800-359-7600 Page 5 C A T W A L K T O T O W E R C O N N E C T I O N Auxiliary Equipment Safety You may decide to purchase and install “auxiliary equipment” made by other manufacturers. Chief Industries, Inc. has no control over the design and manufacture of this equipment. In view of this, at a minimum, we suggest you do the following: 1. Obtain, read and understand the instructions and cautions of the auxiliary equipment manufacturer. Be certain that all equipment is installed in agreement with those instructions. 2. Check with Chief Industries, Inc. to make sure that your bin system is designed to support any additional loads supplied by the auxiliary equipment. 3. Obtain any applicable safety decals from the manufacturer and make certain they are displayed in a visible location. 4. Make certain that all electrical equipment is properly installed and grounded by a qualified electrician. 5. Check availability and operation of electrical lock out and emergency stop systems. 6. Be certain that all guards and shields are securely in place. 7. Store all operation / maintenance manuals in a safe place for future use. Chief Industries, Inc. 800-359-7600 Page 6 C A T W A L K T O T O W E R C O N N E C T I O N Packaging and Color Coding Information For your convenience in storing part and installation of the Catwalk to Tower Connection, all packages will be color coded, individual items labeled with an appropriate part number, and packages labeled. Example Label for Shipments: Project Number (28599) Detail List of Quantities and Part Numbers: Qty Chief Part Number 20 20 10 9621019 9621010 9621007 Hardware, including bolts, nuts, screws and other small clips/brackets may be divided into smaller packages for ease of use and identification. Where applicable component parts will be marked with the following color codes: 8 Gage 9 Gage Green 10 Gage 11 Gage 12 Gage 13 Gage 14 Gage 16 Gage Red Light Black Pink Dark Blue Brown Yellow Green Chief Industries, Inc. 800-359-7600 Page 7 C A T W A L K T O T O W E R C O N N E C T I O N Diagram of Tower Components To save time and assist as a quick reference guide, the main component parts and the main assemblies created from these specific components will be shown on the following pages. Take note of the orientation of these parts in the top level assemblies to help reduce time and errors during the installation process. Access Bracing Horizontal Bracing Clamp Catwalk to Tower Conn. Side Mid Angle Diagonal Bracing Clamp Mid Angle Clamp Platform Mid Angle Post Weldment Kicker Angle Corner Clamp Corner Clamp Kicker Angle Conn. Kicker Angle Conn. Chief Industries, Inc. 800-359-7600 Page 8 C A T W A L K T O T O W E R C O N N E C T I O N Individual Tower Components Catwalk to Tower Connection Side Weldment Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622385 9622398 Catwalk to Tower Connection Clamp Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622390 9622428 Catwalk to Tower Connection Mid Angle Width Stage 0-3 6’ 8’ 10’ 12’ 14’ 16’ 9622423 9622391 9622424 9622425 9622426 9622427 Stage 4-6 Catwalk to Tower Connection Mid Angle Clamp Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622475 Chief Industries, Inc. 800-359-7600 Page 9 C A T W A L K T O T O W E R C O N N E C T I O N Catwalk to Tower Connection Kicker Angle Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622392 9622402 Catwalk to Tower Connection Kicker Angle Connection Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622393 9622403 Catwalk to Tower Connection Corner Clamp Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622461 Catwalk to Tower Connection Corner Side Weldment Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622472 Chief Industries, Inc. 800-359-7600 Page 10 C A T W A L K T O T O W E R C O N N E C T I O N Catwalk to Tower Connection Platform Width 6’ 8’ 10’ 12’ 14’ 16’ 9622412 9622408 9622414 9622416 9622418 9622420 Catwalk to Tower Connection Hardware Package Stage 0-3 (4” Post) Stage 4-6 (6” Post) 9622422 90 Degree Catwalk to Tower Connection Hardware Package Stage 0-3 (4” Post) Stage 4-6 (6” Post) Chief Industries, Inc. 800-359-7600 Page 11 C A T W A L K T O T O W E R C O N N E C T I O N Before You Begin Read the entire installation manual and study the standard detail drawings supplied with shipment. Check the packing list for parts received and make sure you have everything listed before signing off on the packing list or bill of lading. Chief Industries, Inc. must be contacted within (7) seven days after delivery if there is a shortage of parts. Unloading: When unloading the truck, layout various components according to the number identification and accessibility to the construction site. The following describes the basic order in which the components will be assembled. 1. 2. 3. 4. 5. 6. 7. Stage components for current bay Posts Diagonal Bracing Horizontal Bracing Internal Cross Bracing / Access Bracing Stairs and Platforms Proceed in similar fashion for bay at next elevation Storage of Materials: All galvanized items should be protected from weather and moisture condensation to prevent the formation of white rust. Small parts, such as bolts, nuts, washers, etc., are just as important to an installation as the large ones. Make certain these are located and checked before disposing of containers or packing. Ideally, these items should be stored in their shipping containers until ready for use on the project. They have been packaged to protect against moisture and each container is identified as to its content. Sheet steel should be stored with one end low to prevent moisture condensation. Chief Industries, Inc. shall not be held responsible for materials that are not protected or stored properly after delivery. Claims for Shortages or Damaged Parts: All claims for shortages or damaged parts must be indicated at the time of delivery. An authorized representative of the contractor must be responsible for checking the material as it is unloaded from the truck. If material is unloaded at the building site, and the installation is subcontracted, we recommend that the contractor be informed of his responsibilities. Signing the packing list is your confirmation of complete shipment. If delivery is incomplete or damaged you should promptly file a claim with the delivering carrier. For shortages determined upon receipt of shipment, a back order will be immediately issued and priority given for earliest possible delivery. Shortages determined after acceptance of materials will be handled as a special house order and will be given priority for earliest possible delivery. The customer will be charged for these materials. If he receives an allowance from Chief Industries, Inc., his account will be credited. Chief Industries, Inc. liability in regard to shortages is limited to supplying the missing materials Chief Industries, Inc. 800-359-7600 Page 12 C A T W A L K T O T O W E R C O N N E C T I O N including freight charges by a commercial carrier. Claims for lost time or completion penalties will not be honored. Manpower Requirement Estimate: Please note that the size of crew will vary depending upon the size and complexity of the project and familiarity with installation procedures. When appropriate your crew should consist of the following to ensure the project is completed in the time frame allowed. 1 worker familiar with components and drawings, Ground Level 1 worker to unload and stage parts, Top Level 2 workers installing parts & setting fasteners 1 supervisor Tool and Equipment Requirement Estimate: Please note that this is a partial list of the tools and equipment needed for installation. Individual installations may vary. Appropriately rated crane Open end wrenches and sockets Impact wrenches with sockets Standard drift pins, 9/16” tapered shank Tips and Shortcuts: The parts are packaged to reduce cost. For the most efficient construction of the complete project please consider the following: 1. Unbundle and sort all components into stacks of similar parts. 2. Layout all parts as shown in the staging layout and directions in the manual. 3. Chief Industries, Inc. ships a minimal amount of hardware and fasteners. Collect all dropped fasteners to ensure you have enough to complete the project. 4. Verify that you use the correct components in each Tower section before proceeding to the next. Chief Industries, Inc. 800-359-7600 Page 13 C A T W A L K T O T O W E R C O N N E C T I O N Strength Staging Layout All tower components such as posts, diagonals and horizontal braces are strength staged according to six (6) different stages. As a result, each tower component has a different designation. You must build your tower according to the directions supplied and stage the components as specified. A components stage designation determines where that specific component will be positioned. The higher stage numbers indicate higher strength and will be assembled at the tower base. The lower stage numbers will be assembled at the tower top. The rest of the components are assembled in stage numerical order in between. Posts, diagonal bracing and horizontal bracing are staged separately from each other. Before you start refer to the staging layout drawing attached with shipment and sort the tower components according to type and stage, in the order they will be used during construction. Shown below is an example of a staging layout. This is an example only – you must follow the staging layout custom supplied with your order. Tower Height = 65’ Post stage = 0 Diagonal stage = 0 5’ Post 5’ Diagonal Tower Height = 60’ Post stage = 0 Diagonal stage = 0 10’ Post 10’ Diagonal Tower Height = 50’ Post stage = 0 Diagonal stage = 0 10’ Post 10’ Diagonal Tower Height = 40’ Post stage = 1 Diagonal stage = 1 10’ Post 10’ Diagonal Tower Height = 30’ Post stage = 1 Diagonal stage = 1 10’ Post 10’ Diagonal Tower Height = 20’ Post stage = 2 Diagonal stage = 2 10’ Post 10’ Diagonal Tower Height = 10’ Post stage = 2 Diagonal stage = 2 10’ Post 10’ Diagonal Tower Height = 0’ Post stage = 3 Diagonal stage = 3 10’ Base Post 10’ Diagonal Chief Industries, Inc. 800-359-7600 Note: Tower Height indicates the tower height at the top of each tower section. Example: A rise in height of 5’ from the previous section height indicates a 5’ post and 5’ diagonal bracing. Post Stage is indicated by the number of weld dots near each post end. Common Post stages can be shipped in 10’ or 20’ lengths, according to purchase order specifications. Diagonal stage indicates the section diagonal bracing stage. Page 14 C A T W A L K T O T O W E R C O N N E C T I O N Bolt Torque The correct bolts and bolt torque values as specified and provided by Chief Industries, Inc. must be used throughout the entire assembly of this Tower System. Failure to follow these instructions could result in structural damage and/or failure of the Tower System. Chief Industries, Inc. 800-359-7600 Page 15 C A T W A L K T O T O W E R C O N N E C T I O N Catwalk to Tower Connection Before starting make sure you have a copy of the packing list, this will assist you in identifying the correct part numbers required for your system. All local, state and federal safety regulations and requirements must be strictly observed and enforced. Installation is largely a matter of individual choice and experience. The following general outline is provided for reference only. Note: Leave all hardware (bolts, nuts, washers) loose until all components in a single bay have been added. This will allow you to square and plumb each bay and ensure that tolerances do not accumulate. Note: Bolt heads are to be installed inside of the Tower bay. Verify the correct tower type / style by looking at the weld dots located near the end of the Tower posts. 1. Clamp the side weldments to the tower posts top and bottom with the supplied clamps as shown in the following illustrations. These connections will require (8) 3/4” x 2” Grade 5 bolts with lock washer and nut. Side Weldment (4) ¾” x 2” Bolts Clamp Tower Post Chief Industries, Inc. 800-359-7600 Page 16 C A T W A L K T O T O W E R C O N N E C T I O N 2. Bolt the mid angles to the side weldments and mid angle clamps to the tower diagonals as shown in the following illustrations. The diagonal spacer will be removed and the mid angles will replace it. These connections will require (4) 3/4” x 2” Grade 5 bolts with lock washer and nut. Side Weldment Mid Angle ¾” x 2” Bolt Mid Angle ¾” x 2” Bolt Mid Angle ¾” x 2” Bolts Mid Angle Clamp 3. The platform height will need to be located to determine the kicker angle locations (Option A or Option B). The platform height will also determine the orientation of the access bracing as well. See illustrations in following pages. Chief Industries, Inc. 800-359-7600 Page 17 C A T W A L K T O T O W E R C O N N E C T I O N Access Bracing Platform Kicker Angles Corner Clamp Corner Clamp Kicker Angle Conn. Kicker Angle Conn. Platform Height Positions (Option A) Chief Industries, Inc. 800-359-7600 Page 18 C A T W A L K T O T O W E R C O N N E C T I O N Platform Access Bracing Kicker Angles Platform Height Positions (Option B) Chief Industries, Inc. 800-359-7600 Page 19 C A T W A L K Chief Industries, Inc. 800-359-7600 T O T O W E R C O N N E C T I O N Page 20 C A T W A L K T O T O W E R C O N N E C T I O N 4. Once the platform height has been determined, bolt the platform to the side weldments as shown in the following illustrations. These connections will require (4) 3/4” x 2” Grade 5 bolts with lock washer and nut. Platform Side Weldment (2) ¾” x 2” Bolts 5. Measure the distance from the bottom hole of the platform to the bottom hole of the side weldment (Option A), or the hole on the kicker angle connector (Option B) as shown. This will be the hole to hole dimension to determine the kicker angle length. Cut kicker angles as needed. Kicker Angle Cut Kicker Angles as required Kicker Angle Chief Industries, Inc. 800-359-7600 Page 21 C A T W A L K T O T O W E R C O N N E C T I O N 6. Once the kicker angle lengths have been determined, bolt them to the platform and the side weldments (Option A), or kicker angle connector (Option B) as shown. These connections will require (4) 3/4” x 2-1/2” Grade 5 bolts with lock washer and nut. ¾” x 2-½” Bolts Kicker Angles Kicker Angles ¾” x 2-½” Bolts Chief Industries, Inc. 800-359-7600 Page 22 C A T W A L K T O T O W E R C O N N E C T I O N Access Bracing The catwalk to tower connection can be used with access bracing (purchased separately). Access braces are installed in a tower whenever equipment is installed through the tower, or when the diagonal bracing may interfere with the proper placement of spouting or other equipment. Access bracing may also be installed for personnel access to specific areas of the tower. A-access bracing shown but Zaccess bracing available as well. Note: Caution should be exercised when installing access bracing. Only remove existing bracing on one side of a tower bay when installing access bracing. 1. Bolt both ends of horizontal access brace. These connections will require (4) 3/4” x 2-1/2” Grade 8 bolts with lock washer and nut. Bolt one end of both the diagonal bracing pieces to the center ear of the horizontal access brace. These connections will require (4) 3/4” x 2-1/2” Grade 8 bolts with lock washer and nut. Bolts used inside the adjustable slot require (2) 3/4” flat washers, installed one each side of the ear plate. Bolt the other end of the diagonal bracing to the standard post ears on the tower bay. These connections will require (4) 3/4” x 2-1/2” Grade 8 bolts with lock washer and nut. Bolts used inside the adjustable slot require (2) 3/4” flat washers, installed one each side of the ear plate. 2. Torque bolts to required specifications. Chief Industries, Inc. 800-359-7600 Page 23 C A T W A L K T O T O W E R C O N N E C T I O N If access bracing is required, the tower diagonal bracing and horizontal brace will need to be removed as shown. Tower Diagonal Bracing Tower Horizontal Bracing Chief Industries, Inc. 800-359-7600 Page 24 C A T W A L K T O T O W E R C O N N E C T I O N The access bracing will be installed in the orientation that best fits the situation. Steps for installing access bracing are in the access bracing section of this manual. Access Bracing Chief Industries, Inc. 800-359-7600 Page 25 C A T W A L K T O T O W E R C O N N E C T I O N Catwalk Connection After the support tower structure has been assembled and secured in place the catwalk can be installed. 1. Lift the assembled catwalk into place using rigging with appropriate support for the catwalk as specified previously. 2. Locate the catwalk as desired over the tower support system. 3. Install catwalk support beams to catwalk cross braces. a. Catwalk support beams must span two cross braces. b. Support beams must contact the cross braces only and cannot be supported by or be welded to the wind diagonal bracing. c. Support beams must be fully welded at all contact points with 1/4” fillet weld. 4. Install the catwalk support beams to the catwalk to tower connection platform. a. Catwalk support beams cannot be welded directly to the tower horizontal bracing or be supported by any part of the tower. Catwalk support beams must contact the catwalk to tower connection platform only. b. Catwalk support beams must be located directly under the catwalk truss sides. c. Support beams must be fully welded at all contact points with 1/4” fillet weld. 5. Repeat the above steps till all catwalk sections are installed to the appropriate support structures. Chief Industries, Inc. 800-359-7600 Page 26 C A T W A L K T O T O W E R C O N N E C T I O N Catwalk Support Beams Fillet weld at all contact points Platform Height Positions (Option A) Chief Industries, Inc. 800-359-7600 Page 27 C A T W A L K T O T O W E R C O N N E C T I O N Catwalk Support Beams Fillet weld at all contact points Platform Height Positions (Option B) Chief Industries, Inc. 800-359-7600 Page 28 C A T W A L K T O T O W E R C O N N E C T I O N 90 Degree Catwalk Connection The catwalk to tower connection can be used in a 90 degree condition by using a corner weldment (purchased separately). Clamp the corner weldment to the tower post top and bottom with the supplied clamps as shown in the following illustration. These connections will require (8) 3/4” x 2” Grade 5 bolts with lock washer and nut. Corner Clamp Corner Weldment Chief Industries, Inc. 800-359-7600 Corner Weldment Page 29 C A T W A L K T O T O W E R C O N N E C T I O N Internal Platform The catwalk to tower connection can be used in concert with the internal platform (purchased separately). See internal platform manual for assembly instructions. Internal Platform Chief Industries, Inc. 800-359-7600 Page 30 C A T W A L K T O T O W E R C O N N E C T I O N Wrap Around Stair System The catwalk to tower connection can be used in concert with the wrap around stair system (purchased separately). Wrap Around Stair System Chief Industries, Inc. 800-359-7600 Page 31 C A T W A L K T O T O W E R C O N N E C T I O N If used with the wrap around tower stairs, two bolt-on bracing brackets will have to be used. The bolt-on bracing brackets will be bolted to the side weldments as shown in the following illustrations. These connections will require (2) 1/2” x 2” Grade 5 bolts with lock washer and nut. The bracing angle connections require (3) 1/2” x 1-1/2” Grade 5 bolts with lock washer and nut. (2) ½” x 2” Bolts Bracing Bracket #3 ½” x 1-½” Bolts Bracing Bracket #4 Chief Industries, Inc. 800-359-7600 Page 32 C A T W A L K T O T O W E R C O N N E C T I O N Switchback Stair System The catwalk to tower connection can be used in concert with the switchback stair system (purchased separately). When used with the switchback system, it cannot be used on the same side as the stairs. Switchback Stair System Chief Industries, Inc. 800-359-7600 Page 33 C A T W A L K T O T O W E R C O N N E C T I O N If used with the switchback tower stairs, two bolt-on bracing brackets will have to be used. The bolt-on bracing brackets will be bolted to the side weldments as shown in the following illustrations. These connections will require (2) 1/2” x 2” Grade 5 bolts with lock washer and nut. The bracing angle connections require (3) 1/2” x 1-1/2” Grade 5 bolts with lock washer and nut. (2) ½” x 2” Bolts Bracing Bracket #1 ½” x 1-½” Bolts Bracing Bracket #2 Chief Industries, Inc. 800-359-7600 Page 34 C A T W A L K T O T O W E R C O N N E C T I O N Summary While we do not intend to suggest that the preceding assembly instructions are the only way to install Tower Systems, experienced contractors indicate that we have described the quickest, safest, and most cost-effective method. Separate assembly instructions and installation information is provided when required for accessory items. Unless stated in the quotation, Chief Industries Inc. is not responsible for the design of any equipment locations, external interference, required loadings, and/or additional attachments that may be placed upon Tower System products. Common sense safety precautions should always be observed. Chief Industries Inc. will accept no liability arising from the misuse of equipment. Always Work Safely! Chief Industries, Inc. 800-359-7600 Page 35 C A T W A L K T O T O W E R C O N N E C T I O N Should you have any questions concerning assembly instructions, parts or drawings, please feel free to contact us at any of the following. Chief Industries, Inc. 4400 East 39th Street • PO Box 848 Kearney, NE 68847 Phone 800.359.7600 For more information about Chief Industries, Inc. and additional products or services visit our website www.agri.chiefind.com Chief Industries, Inc. 800-359-7600 Page 36
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