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Light is productive
Enhance operations in industrial facilities
Light is OSRAM
Industrial Strategies
The bottom line to profitability
is savings to your bottom line
You compete today in a global economy. Throughout the North American industrial sector, gaining
a competitive edge is critical to measured success. Cutting overhead costs, which affect bottom line
profits, while continuing to improve worker efficiency and safety is a daily challenge. If your facility hasn’t
evaluated its lighting system in the last 10 years for improvement opportunities, OSRAM SYLVANIA can
help you save on energy consumption as well as provide a better experience for your employees.
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Industrial Strategies
Here are some of the areas where lighting solutions
from OSRAM SYLVANIA can help industrial facilities:
—— Manufacturing and warehousing
– Create a more uniformly lit area
– Reduce energy consumption
– Improve safety and employee alertness
– Improve quality control by reducing human errors
–R
educe overhead maintenance costs associated
with older lighting systems
—— Office and support areas
– Improve general lighting quality
– Improve visual appearance in customer-facing areas
– Reduce energy consumption and maintenance costs
—— Outdoor areas
– Parking lots
– Security areas
– Loading docks and traffic/staging areas
– Signage and wayfinding
Special consideration should be given to the quality of light,
the amount or quantity of light, and the effectiveness of lighting.
—— Appearance of space and luminaires
—— Illuminance (horizontal and vertical)
—— Color appearance and color contrast
—— Glare
—— Lighting controls
– Lamp switching, dimming, daylight sensing, timers
—— Energy management
—— Maintenance programs
Your single source for energy
management solutions
Facility-wide analysis
A thoughtful approach to developing a smart lighting concept
marries energy saving products and the latest in lighting
controls with the operation schedule, task requirements and
an analysis of space utilization. As experts in lighting systems
and applications, we can help your company customize a
solution with the latest technologies to maintain or improve
light quality, reduce energy consumption, and ultimately
save you money.
Life cycle cost and TCO
A modern lighting system will (1) extend the useful life of your
facility, (2) reduce energy consumption and waste, (3) improve
the appearance of your space, and (4) add to your bottom
line profitability.
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Industrial Strategies
Put your facility in the best light
The right lighting is essential to improving the accuracy of your factory or warehouse operation, both inside and
outside. Faced with the need to improve performance, throughput, and safety, facility managers are turning their
attention to the quantity, quality and effectiveness of well-designed lighting as a key component to improved
profit margins. Good lighting design can contribute substantially to the successful operation of any facility.
Lighting and your bottom line
Looks good on your bottom line.
While lighting systems vary considerably in different types of
industrial facilities, improved lighting quality can affect shift
worker performance and accuracy in a variety of activities. Where
current lighting is insufficient or near end of useful life, new lighting
can have a marked improvement on employee safety.
Simply by upgrading to or installing new energy-efficient lighting
systems from OSRAM SYLVANIA, you can achieve energy
savings of up to 50%. And with the implementation of a building
automation and lighting controls strategy, you can save up to
an additional 25%*. You can save money by retrofitting old T12
fluorescent lighting systems with new high performance
SYLVANIA OCTRON® T8 and PENTRON® T5 reduced mercury
lamps. More sustainable products, including Icetron® induction, Metalarc® ceramic metal halide, and ULTRA LED
lamps, will lower energy consumption, extend lamp replacement intervals and reduce your company’s carbon footprint.
*Assumes electrical energy cost of $0.11 per kWh
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U.S. Industrial Facilities by the numbers:
of industrial facilities
350,000Ninumber
the U.S.
$94.4 Annual energy costs
billion for U.S. industrial facilities
30%
ortion of energy in buildings
P
used inefficiently or unnecessarily
greenhouse gas emissions
28% U.S.
generated by industrial facilities
Source: Engergy Star®
Global Care
Global Lighting Leader
For over a century, OSRAM SYLVANIA has maintained its position as a global lighting leader,
introducing innovative products that deliver energy savings, reduce impact on the environment
and provide operational cost savings to end users.
Global Care:
Global Care represents our commitment to social and
environmental responsibility worldwide. As a leader in
innovative lighting solutions, we are dedicated to products
and processes that contribute to solving global sustainability
challenges, address economic needs and protect the
environment for today and for the future.
We are using fewer natural resources, saving energy for our
customers, reducing our carbon footprint, and facilitating the
recycling of lamps and other materials to avoid millions of
pounds of waste in landfills.
U.S. DOE Energy Star® for Industrial Facilities
and Portfolio Manager ® tool
ENERGY STAR is a U.S. Environmental Protection Agency (EPA)
voluntary program that helps businesses and individuals save
money and protect our climate through superior energy efficiency.
Energy management is the first step to minimize environmental
impacts and build sustainability. Hundreds of manufacturing
companies routinely use EPA’s ENERGY STAR resources
to help them manage energy across their operations.
The EPA created ENERGY STAR Portfolio Manager ®, an
online tool you can use to measure and track energy and
water consumption, as well as greenhouse gas emissions.
Use it to benchmark the performance of one building or a
whole portfolio of buildings, all in a secure online environment.
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Application Studies
Distribution Center
With today’s demands for efficient logistics systems, distribution centers are highly automated and often
have round-the-clock operations. Depending on the nature of the goods being housed, space conditioning
requirements may vary. Excellent visibility of labels and identification of products is required for efficient and
accurate pick, pack and ship results.
Challenges
—— Meet corporate sustainability goals
—— Lighting systems are often left on in vacant areas
—— Poor lighting conditions may cause high error rates
—— Lighting systems can stress HVAC loads
Lighting Assessment
—— High color rendering light sources aid in accurate
identification of products
—— Optical distribution of luminaires should match
aisle layout for most uniform vertical illumination
—— Advanced control systems with occupancy sensors
should be used to dim lighting when aisles are vacant
—— Long life lighting systems extend maintenance cycles
and reduce disruption to operations
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Scenario
—— Large, highly automated distribution center
—— Existing 400W metal halide high bay luminaires
Solution
—— High bay LED luminaires with aisle lighting optics
—— Motion sensors dim lighting in unoccupied aisles
—— Lighting control system monitors and reports
luminaire status and energy usage
Results
—— Better color improves picking accuracy
—— Brighter and more uniform vertical illumination
on racks at over 70% less power
—— Monthly lighting energy bills reduced by over 50%
—— A facility of this type can expect to recover their
upgrade investment cost in fewer than 18 months
Application Studies
Cold Storage
The major operating expenditure for cold storage facilities is the cost to maintain a stable thermal environment.
Particularly for sub-zero environments, this presents a unique challenge when it comes to specifying lighting
equipment. For every additional watt of lighting, the cooling system has to extract another 3.412 BTU of energy
per hour to maintain the target temperature.
Challenges
—— Within the food industry, green initiatives like reduction
in carbon footprints are highly regarded and praised to
offset the emissions created during production and
transportation
—— Minimize the cooling burden on the refrigeration system
—— Provide appropriate light quality and illumination levels
for proper identification and evaluation of possible
product spoilage
Lighting Assessment
—— Metal halide, induction and LED technologies are best
suited for lowest temperatures
—— Enclosed luminaires may be used to improve fluorescent
lighting performance
—— Switching or dimming of lighting systems is recommended
in low occupancy areas to save energy
—— Long-life systems are preferred; induction and LED
systems have lifetimes up to 100,000 hours
Scenario
—— Commercial freezer used to distribute frozen
foods to localized grocery stores
—— Minimize thermal impact of lighting on refrigeration
system
—— High CRI sources may be required where
spoilage needs to be visually detected
—— Minimize maintenance costs and downtime
Solution
—— LED luminaire systems are well suited for cold and
freezing environments, use long-life components,
have high efficacy and good color, and are dimmable
—— Induction luminaire systems are well suited to cold
storage due to long-life components, good color
and also have high efficacy
Results
—— Reduction in connected load by 30-60%
—— Dimming system with sensors offers up to
a 50% additional energy savings
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Application Studies
Production & Warehouse
The backbone of American manufacturing is founded on medium-sized facilities producing and packaging
high quality goods. As with most facilities, many tasks occur within the same space and have different
lighting needs. Only recently has it become standard practice to address lighting and controls by task to
optimize efficiency.
Challenges
—— Older lighting systems no longer provide adequate
illumination to support most of the plant functions
—— Typically, lighting is controlled by panel board and
is on for 12-15 hours/day
—— Workers may complain about poor lighting
conditions, and work-related injuries will occur
that may, in part, be attributed to poor lighting
—— Modernized and automated equipment using flat
panel displays requires better lighting for operation
Scenario
—— Medium-sized facility
—— 15-20 year-old existing 400W metal halide
high bay luminaires
Lighting Assessment
—— Existing end-of-life lamps flicker and strobe, which may
create safety issues
—— T8 fluorescent lamp high bays and low bays offer improved
lighting at considerably less energy and better color
Results
—— Visibility improves as illumination levels are
brought to recommended practice; errors may
be reduced, and accidents will be minimized
—— Monthly lighting energy bills reduced by 50%
—— Expected recovery of material and installation
cost outlay in fewer than 20 months
8
Solution
—— Retrofitting to T8 fluorescent industrial luminaires
can create an overall 42% reduction in energy usage
—— Controls added to sweep off lights 20 minutes after
end of shift prevents burn hours during non-work hours
Application Studies
Beverage Processing Plant
High volume, high speed processing is the benchmark of a modern automated beverage processing plant.
Lighting can play an important role to ensure top performance and safety.
Scenario
—— Existing 400W metal halide high bay luminaires
—— Magnetic HID ballasts cause stroboscopic effect
when process machinery operates at high speed,
creating a potentially dangerous situation for workers
—— CRI of existing metal halide lamps does not support
required quality inspection tasks
Solution
—— High color temperature, high color rendering, longlife LED lighting can offer the perfect performance
characteristics for beverage processing plants
—— High frequency electronic LED drivers eliminate
potential illusions related to machinery motion
caused by stroboscopic effect
—— Light may be directed specifically to tasks, providing
adequate illumination levels at all quality inspection
procedures
—— Additional low wattage, dimmable task lighting
may be added for close-up inspection
—— A smart control system can save energy and
maintenance costs, reduce CO2 emissions released
into the atmosphere and help the environment
Challenges
—— Products move through machinery at eye-blurring speeds;
lighting must not cause a strobe effect that would mask the
speed and create a potentially dangerous situation for workers
—— Inspection stations must be well illuminated to spot defects
and lighting can cause veiling reflections that might inhibit
inspectors from achieving their performance goals
—— High color rendering sources may be required to see
the true appearance of products
Results
—— Task-tuned illumination with supplemental taskspecific lighting combined with controls provide the
correct amount of illumination only when required
—— No interruption of machine operating cycles for
lighting maintenance
—— Error detection and quality control metrics can be
vastly improved
—— In a world where buyers respond positively to a
brand’s environmental initiatives, sustainable lighting
has strong customer approval
Lighting Assessment
—— High frequency electronic components in lighting
eliminate any strobe effect that might occur with outdated
lighting systems
—— Lighting system controls can monitor occupancy and
reduce lighting levels during vacancy periods
—— High CRI sources accurately render colors – a key to
better quality control metrics in any food processing
environment
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Application Studies
Clean Room Manufacturing
Clean room applications are contaminant-free environments. These applications employ skilled workers
making small or intricate parts.
Challenges
—— Overhead lighting generates high illumination levels
that create minimal shadows and is glare-free. This
intense environment can be challenging for workers
subjected to it for long exposure times
—— Requires a design strategy to allow workers to adjust
individual lighting needs without affecting adjacent
worker’s environment
—— Reduce eye-strain complaints to improve employee
performance
Lighting Assessment
—— Lighting design should include layers of light:
ambient lighting, accent lighting and task lighting
—— Personal controls are recommended
Scenario
—— A large space with a 9' ceiling height using
lensed troffers provides a shadow-free, uniform
illumination that lacks visual interest
—— This creates an environment that feels flat and lacks
enough visual interest to keep workers energized
during their work shift
Solution
—— Low-cost LED troffers provide uniform lighting at
considerably less energy than traditional fluorescent
troffers
—— Recessed LED downlights along the perimeter
create visual interest
—— Adjustable task luminaires at each work station
provide the required illuminance on assembly tasks
while allowing for ergonomic adjustments by each
worker to tune lighting for comfort
Results
—— Layered lighting approach provides a 50% energy
savings over traditional technologies while adding
the necessary visual interest to the space
—— By varying the ambient illumination level throughout
the day, the space seems more dynamic and
energizing, thus reducing worker errors
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Application Studies
Refinery Operations
Whether oil, natural gas, or mineral, refining operations require a high level of security, which includes
a reliable and efficient lighting system for both interior and exterior applications. Reducing environmental
impact from refining processes through energy savings is good stewardship.
Challenges
—— Offset greenhouse gas emissions
—— Reduce maintenance by using sources with long life
performance and lower energy consumption
—— Maintain a safe and secure facility
—— 24-hour operation, 7 days per week
Lighting Assessment
—— Because of the age of most refineries and refining operations in North America, the most common light sources
are high pressure sodium, metal halide, and fluorescent;
significant energy saving opportunities exists for
modernization
—— Long life sources in both traditional and new lighting technologies reduce maintenance costs by up to 50% or more
—— Lighting controls provide an opportunity for on-demand
illumination only when workers are present; dimming
lights when spaces are unoccupied further reduces
energy loads
Scenario
—— Many facilities consist of multiple buildings where interior
and exterior access to process points is required
—— Lighting maintenance is generally a necessary ‘evil’,
consuming maintenance time and labor that could
be used towards operations instead
Solution
—— Industrial luminaires can be replaced using
fluorescent, LED, or induction sources, or extended
life HPS lamps
—— Occupancy sensors can be used to turn off interior
luminaires when not supporting visually-driven tasks
Results
—— Basic replacement lamp technologies will save
10-20% lighting energy costs
—— Solid state luminaires can save from 30-60% of the
lighting energy costs and extend service life 2-6
times traditional sources
—— Adding controls can save an additional 50% lighting
energy costs
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Lighting Controls
Why install lighting controls?
Lighting controls can turn off the lights when a space is unoccupied, provide flexible light levels
for multi-use spaces and overall comfort, step down or dim down the electric lights when adequate
daylighting is available, thereby reducing the overall demand for lighting energy by up to 70% and
lowering your electric bills.
Lighting Control Strategies:
There are a variety of controls strategies to choose
from depending on your operational goals.
—— Scheduling (10-35% energy savings)
– Time clock based
—— Occupancy sensing (20-70% energy savings)
– L ights automatically turned off when space
is unoccupied
—— Multi-level dimming (10-70% energy savings)
– Alternate lamp switching
– Bi-level dimming (best option)
—— Daylight harvesting (10-70% energy savings)
– Use daylight sensors to automatically adjust
light level based on available daylight
—— Demand response (10-50% energy savings)
– Shed power during peak demand time through
use of building management system and/or
signal from your utility to reduce power.
– Utility incentives
—— Task tuning (20-25% energy savings)
Controls Recommendations
Total Facility Control
and Monitoring
Local Room Controls
Occupancy Sensors
and Photo Sensor
Controllable Ballasts
ENCELIUM ® Energy
Management System (EMS)
with Polaris 3D ® Software
Monitors total energy use, identifies
luminaire outages for maintenance, and
can report on multiple facilities to a
central hub.
ENCELIUM ® Wall Box
Controllers
From simple switching to dimmable
mulit-scene recall, local controls
maximize room flexibility.
OSRAM Occupancy Sensors
For turning off or dimming luminaires
in unoccupied areas of the factory floor,
storage aisles, or other common areas
such as restrooms and breakrooms.
QUICKTRONIC® POWERSENSE®,
QUICKTRONIC QUICKSTEP®,
QUICKTRONIC Outdoor
Dimming MH-HPS Ballasts
and OPTOTRONIC® Power
Supplies
Dimming luminaires through a full range
or in a bi-level fashion will save more
energy and may extend lamp life. Select
compatible electronics for fluorescent,
HID or LED sources.
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OSRAM Daylight Sensors
Daylight sensors detect the contribution
of available sunlight from windows and
skylights and automatically adjust the
output of electric lights accordingly.
Better by Design
A better by design approach
for industrial lighting
Cutting-edge, longer-life lighting technology provides facility managers with a tool to drive down overhead
costs by reducing energy usage and maintenance-related downtime. High color-rendering light sources improve
color accuracy to increase quality control performance. Greater glare control can reduce injuries associated with
poor visibility due to eye-strain and worker fatigue.
Layers of Lighting
—— Ambient lighting
– General pattern – for open areas
– Specific pattern – for aisle lighting applications
– Process specific – aligned with production operations
—— Task lighting
– Individual task needs and inspection areas
More Layers of Lighting
—— Accent lighting
– Highlight artwork & decorative elements
– Product displays
– Add visual interest in lobby/training areas
—— Security lighting
– Interior and exterior entrances
– Added safety and visibility
– Perimeter lighting
—— Wayfinding and illuminated signage
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INDOOR - INDUSTRIAL LIGHTING REPLACEMENT OPTIONS
Systems
Lamp & Ballast
General Ambient Lighting - Industrial
High Bay or Low Bay Luminaire
4' T8 or T12 Fluorescent, Probe-Start Metal Halide or High Pressure Sodium
Extended Life Fluorescent T8
OCTRON ® XP ® XL family, QUICKTRONIC ® ballast
Extended Life Fluorescent T5
PENTRON ® HO XL, QUICKTRONIC ® PROStart ® ballast
Induction Luminaire
ICETRON ® lamp and ballast system
Energy Saving Pulse-Start Metal Halide
METALARC ® PRO-TECH ® PULSE START or POWERBALL® lamp
Enclosed and Gasketed Luminaire
4' T8 or T12 Fluorescent
Extended Life Fluorescent T8
OCTRON XP XL family, QUICKTRONIC ballast
Extended Life Fluorescent T5
PENTRON HO XL famly, QUICKTRONIC PROStart ballast
Linear LED T8 Retrofit Kit
ULTRA HE ™ T8 lamps and power supply
Compatible LED T8 Lamp SubstiTUBE ® IS T8 lamps compatible with instant start fluorescent ballasts
Special Application Areas
High ambient temperature conditions
PENTRON C HO ECOLOGIC ® on QUICKTRONIC PROStart ballast
High impact areas, food processing areas
SAFELINE ® lamps available in PENTRON T5/T5HO and OCTRON T8
Task Lighting
Linear Task Lighting
4' T8 or T12 Fluorescent
Extended Life Fluorescent T8
OCTRON XP XL family, QUICKTRONIC ballast
Extended Life Fluorescent T5
PENTRON HO XL famly, QUICKTRONIC PROStart ballast
IP67-Rated Flexible Linear LED Tape
LINEARlight FLEX® Protect module, OPTOTRONIC ® power supply
Compatible LED T8 Lamp SubstiTUBE IS T8 lamps compatible with instant start fluorescent ballasts
Directional Task Lighting
Standard Halogen PAR38 or Self-Ballasted CFL PAR38
LED PAR Lamp
ULTRA PRO™ and ULTRA PRO HD™ lamps LED MR16 Lamp
ULTRA PRO HD lamps LED Luminaire
KREIOS ® FLx luminaire
Adjustable Arm Standard Halogen PAR38 or Self-Ballasted CFL PAR38
LED PAR Lamp
ULTRA PRO and ULTRA PRO HD lamps
LED Luminaire
KREIOS FLx luminaire
General Ambient Lighting - Office/Other
Recessed Troffer, Parabolic, Wraparound or Strip
4' T8 or T12 Fluorescent
Extended Life Fluorescent T8
OCTRON XP XL family, QUICKTRONIC PROStart ballast
Extended Life Fluorescent T5
PENTRON HO XL famly, QUICKTRONIC PROStart ballast
Linear LED T8 Retrofit Kit
ULTRA HE T8 lamps and power supply
Compatible LED T8 Lamp SubstiTUBE IS T8 lamps compatible with instant start fluorescent ballasts
Downlights - Incandescent
A, BR or PAR Incandescent
LED General Purpose Lamp
ULTRA A lamps
LED PAR Lamp
ULTRA PRO HD lamps
LED Retrofit Kit
ULTRA RT4, ULTRA RT6, ULTRA RT8 downlight kits
LED Luminaire
OSRAM RLD6 Luminaire
Downlights - Compact Fluorescent
2-Pin or 4-Pin Compact Fluorescent
LED Retrofit Kit
ULTRA RT6 HO, ULTRA RT8 downlight kits
Extended Life Energy-Saving Compact Fluorescent Lamps
DULUX® T/E/IN XL SUPERSAVER ® ECOLOGIC
Downlights - Low Voltage Halogen
MR16 Halogen
LED MR16 Lamp
ULTRA PRO HD lamps
Low Voltage Halogen
TRU-AIM ® IR lamps
Accent Lighting
Track Lights with or without dimmer
BR Incandescent or PAR, MR16 Halogen
LED PAR Lamp
ULTRA PRO and ULTRA PRO HD LED PAR lamps
LED MR16 Lamp
ULTRA PRO HD lamps
Low Voltage Halogen
TRU-AIM IR lamps
Cove Lights - Fluorescent
4' T8 or T12 Fluorescent
Linear LED T8 Retrofit Kit
ULTRA HE T8 lamps and power supply
Compatible LED T8 Lamp SubstiTUBE IS T8 lamps compatible with instant start fluorescent ballasts
Flexible Linear LED Tape
LINEARlight FLEX® family, OPTOTRONIC power supply Linear LED luminaire
Traxon Cove Light AC family, Traxon 1PXL Cove Light XR ULTRA PRO HD™ lamps are particularly well-suited to tasks that require improved color performance - high CRI (>90) with a high R9 value.
Energy savings may vary depending on existing conditions, light output expectations, temperature, and the use of controls
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Expected Energy Savings*
Average Rated Life (hours)
up to 40%
up to 84,000 on PRS ballast
up to 40%
up to 75,000 on PRS ballast
up to 30%
100,000
up to 25%
20,000
Area
Manufacturing or Warehouse
up to 40%
up to 84,000 on PRS ballast
up to 40%
up to 75,000 on PRS ballast
up to 45%
60,000 @ L70
up to 60%
50,000 @ L70
--
--
up to 35,000 on PRS ballast
--
up to 40%
up to 84,000 on PRS ballast
up to 40%
up to 75,000 on PRS ballast
up to 30%
50,000 @ L70
up to 60%
50,000 @ L70
Assembly cells
up to 88%
up to 50,000 @ L70
up to 86%
25,000 @ L70
up to 40%
40,000 @ L70
Inspection / Quality control areas
up to 88%
up to 50,000 @ L70
up to 40%
40,000 @ L70
Loading dock
up to 40%
up to 84,000 on PRS ballast
up to 40%
up to 75,000 on PRS ballast
up to 45%
60,000 @ L70
up to 60%
50,000 @ L70
up to 92%
25,000 @ L70
up to 88%
up to 50,000 @ L70
up to 50%
50,000 @ L70
up to 70%
50,000 @ L70
Office & support areas
Lobbies, conference rooms, hallways, restrooms
up to 50%
50,000 @ L70
up to 19%
30,000
up to 86%
25,000 @ L70
30%
5,000
up to 88%
50,000 @ L70
up to 86%
25,000 @ L70
30%
5,000
up to 45%
60,000 @ L70
up to 60%
50,000 @ L70
up to 30%
50,000 @ L70
--
50,000 @ L70
Lobbies, conference rooms, offices
Coves and soffits
15
OUTDOOR - INDUSTRIAL LIGHTING REPLACEMENT OPTIONS
Systems
Lamp & Ballast
Parking and Building Perimeter
Area Light
High Pressure Sodium Extended Life High Pressure Sodium
LUMALUX PLUS ® XL ECOLOGIC ®
Energy-Saving Pulse-Start Metal Halide
METALARC ® PRO-TECH ® PULSE START or POWERBALL®
Induction Luminaire
ICETRON ® lamp and ballast system
Canopy Light - Surface Mounted
Extended Life Compact Fluorescent
Extended Life High Pressure Sodium
Energy-Saving Pulse-Start Metal Halide
Existing Compact Fluorescent, High Pressure Sodium, or Metal Halide
DULUX® S, D, D/E, T, T/E, T/E/IN and L ECOLOGIC
LUMALUX PLUS XL ECOLOGIC
METALARC PRO-TECH PULSE START or POWERBALL
Canopy Light - Recessed
Extended Life Compact Fluorescent
Extended Life High Pressure Sodium
Energy-Saving Pulse-Start Metal Halide
LED Retrofit Kits
Existing Compact Fluorescent, High Pressure Sodium, or Metal Halide
DULUX S, D, D/E, T, T/E, T/E/IN and L ECOLOGIC
LUMALUX PLUS XL ECOLOGIC
METALARC PRO-TECH PULSE START or POWERBALL
ULTRA RT4, ULTRA RT6, ULTRA RT8 downlight kits
Wall Pack
Existing Compact Fluorescent, High Pressure Sodium, or Metal Halide
Extended Life High Pressure Sodium
LUMALUX PLUS XL ECOLOGIC
Energy-Saving Pulse-Start Metal Halide
METALARC PRO-TECH PULSE START or POWERBALL
Extended Life Compact Fluorescent
DULUX S, D, D/E, T, T/E, T/E/IN and L ECOLOGIC
Floodlight
Existing Compact Fluorescent, High Pressure Sodium, or Metal Halide
Extended Life High Pressure Sodium
LUMALUX PLUS XL ECOLOGIC
Energy-Saving Pulse-Start Metal Halide
METALARC PRO-TECH PULSE START or POWERBALL
LED Luminaire
KREIOS ® FLx luminaire
Bollard
Existing Compact Fluorescent, High Pressure Sodium, or Metal Halide
Extended Life Compact Fluorescent
DULUX S, D, D/E, T, T/E, T/E/IN and L ECOLOGIC
Extended Life High Pressure Sodium
LUMALUX PLUS XL ECOLOGIC
Energy-Saving Pulse-Start Metal Halide
METALARC PRO-TECH PULSE START or POWERBALL
Exterior Signage 4' T8 or T12 Fluorescent
Extended Life Fluorescent T8
OCTRON ® XP ® XL family, QUICKTRONIC ® ballast
Extended Life Fluorescent T5
PENTRON ® HO XL famly, QUICKTRONIC PROStart ® ballast
LED Retrofit for Box Signs and Channel Letters
BoxLED ® signage solutions
* Energy savings may vary depending on existing conditions, light output expectations, temperature, and the use of controls
16
Expected Energy Savings*
Average Rated Life (hours)
Area
Parking lots and drive lanes
--80,000
up to 20%
20,000
up to 20%
100,000
Building perimeter, covered walkways
up to 14%
up to 18,000
--
up to 80,000
up to 20%
20,000
up to 14%
up to 18,000
--
80,000
up to 20%
20,000
up to 60%
50,000 @ L70
Buliding perimeter and loading dock
--
80,000
up to 20%
20,000
up to 14%
up to 18,000
Security
--
80,000
up to 20%
20,000
up to 40%
40,000 @ L70
Pathway
up to 14%
up to 18,000
--
80,000
up to 20%
20,000
Signage
up to 40%
up to 84,000 on PRS ballast
up to 40%
up to 75,000 on PRS ballast
up to 60%
50,000 @ L70
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CONTROLS - INDUSTRIAL LIGHTING OPTIONS
ProductDescription
Network Controls
ENCELIUM ® Energy Management System
Complete Lighting Control System
Software
Polaris 3D ®
ENCELIUM software
Advanced Energy Reporting Module
ENCELIUM software
Wall Controllers
Three-Scene Dimming Controller
ENCELIUM wall stations. Three “scene control” buttons with master dim for use with GreenBus II ® network wiring
Three-Zone Controller
ENCELIUM wall stations. Three “zone control” buttons with master dim for use with GreenBus II network wiring
Rocker Switch
ENCELIUM wall stations. Rocker switch for use with GreenBus II network wiring
Industrial Push Button
ENCELIUM wall stations. Industrial push button for use with GreenBus II network wiring
Key Switch
ENCELIUM wall stations. Key switch for use with GreenBus II network wiring
Two Button Wireless Wall station
ENCELIUM wall stations. Two button – ON/DIMUP and OFF/DIMDOWN for use with wireless network
Three-Scene Wireless Wall station
ENCELIUM wall stations. Three “scene control” buttons with ON/OFF and master dim for use with wireless network
Three-Zone Wireless Wall station
ENCELIUM wall stations. Three “zone control” buttons for use with wireless network
Hardware
GreenBus II Network
GreenBus II - Pre-terminated Cable
Energy Control Unit
ENCELIUM - Energy Control Unit - 8 Ports - GreenBus II (LV power to all units)
System Support Unit
ENCELIUM - System Support Unit - 1U Size (Windows), includes SSU Agents (server)
Wireless Manager
ENCELIUM Wireless Manager – controls up to 100 wireless/wired nodes
Interface Controllers
Luminaire Control Module
ENCELIUM LCM - Luminaire Control Module - One relay per luminaire with 0-10V dimming or switching
Sensor Interface Module
ENCELIUM Sensor Interface Module - Analog Input and Sensor Power Supply for GreenBus II, use for Daylight Harvesting or Occupancy Sensor
Accessory Control Module
ENCELIUM Accessory Control Module - One relay with 10V Sourcing Output for GreenBus II Wireless Control Module
ENCELIUM WCM – Wireless Control Module – one per luminaire or sensor – 0-10V, switching or DALI
Controllable Ballasts and LED Drivers
T8 Fluorescent Dimming to 5%
QUICKTRONIC ® POWERSENSE ® dimming ballast 0-10V or power line
T5 Fluorescent Dimming to 1%
QUICKTRONIC POWERSENSE dimming ballast 0-10V or power line
High Efficiency T8 Fluorescent Dimming to 10%
QUICKTRONIC HELIOS™ 10 dimming ballast 0-10V
High Efficiency Outdoor Metal Halide and High Pressure Sodium Dimming QUICKTRONIC QTO Outdoor metal halide and high-pressure sodium dimming ballasts
LED Constant Current Dimming Drivers to 1%
OPTOTRONIC ® Programmable 1%, indoor and outdoor
Sensors
Wall-Mounted Sensors
Passive infrared and/or ultrasonic technology wall-mounted sensor
Wall-Mounted Sensors with Switch
Passive infrared and/or ultrasonic technology wall-mounted sensor with switch for private offices and conference rooms
Ceiling-Mounted Sensors
Passive infrared and/or ultrasonic technology wall-mounted sensor
Ceiling-Mounted Wireless Sensors
ENCELIUM Passive infrared sensor with integral photocell for wireless system
Energy savings may vary depending on existing conditions, light output expectations, temperature, and the use of controls
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Purpose
Energy savings of up to 75% depending on use
Interactive three-dimensional view of a building with easy navigation
to a desired control zone
Reports real energy savings and occupancy data
Default zones provide maximum flexibility for mult-use space
Control multiple areas
Standard lighting switch
Local ON/OFF control
Local ON/OFF control
Standard ON/OFF/DIM controller
Provide maximum flexibility for multi-use space
Control multiple areas
Class 2 communication network that provides low voltage power to all devices
Collects, processes, and distributes lighting control information to ENCELIUM
control modules, wall controllers, and other devices over the GreenBus II ® network
Database server that stores all system settings and parameters, 1 per building
Collects, processes and distributes lighting control information to ENCELIUM Wireless control modules,
wall stations and sensors via a wireless mesh network
Interface between luminaires and GreenBus II network
Interface between sensors and GreenBus II network
Interface between analog dimming devices and GreenBus II network
Interface between luminaires, low voltage sensors and the wireless mesh network
Fluorescent ballast dimming to 5% to control light level and save energy
Fluorescent ballast dimming to 1% to control light level and save energy
Fluorescent ballast dimming to 10% to control light level and save energy
Exterior-rated metal halide or high pressure sodium ballasts for dimming
LED driver dimming to 1% to control light level and save energy
Automatic switching/dimming from environmental input
Automatic and manual switching/dimming replaces wall switch
Automatic switching/dimming from environmental input
Automatic switching/dimming from environmental input
19
www.osram-americas.com
Americas Headquarters
OSRAM SYLVANIA Inc.
100 Endicott Street
Danvers, MA 01923 USA
Phone 1-800-LIGHTBULB (1-800-544-4828)
www.osram-americas.com
BoxLED, ECOLOGIC, ENCELIUM, GreenBus II, HELIOS, ICETRON, LUMALUX, METALARC, METALARC PRO-TECH,
OCTRON, PENTRON, Polaris 3D, POWERSENSE, ProStart, QUICKSTEP, SAFELINE, SUPERSAVER, SYLVANIA, TRU-AIM
and XP are registered trademarks of OSRAM SYLVANIA Inc.
ULTRA HE, ULTRA PRO and ULTRA PRO HD are trademarks of OSRAM SYLVANIA Inc.
DULUX, KREIOS, LINEARlight FLEX, OPTOTRONIC, OSRAM and logo, POWERBALL, QUICKTRONIC and SubstiTUBE
are registered trademarks of OSRAM GmbH.
All other trademarks are property of their respective owners.
© 2015 OSRAM
INDUSTRIAL-Market Segment 4-15