shipyards our unique capability is your solution your solution is Royal Haskoning Royal Haskoning is a world renowned engineering consultancy specialising in the design, development and operation of shipyards, ports, docks, terminals and associated maritime facilities. We work closely with our clients to provide the solutions they need to create sustainable maritime developments around the globe. Since acquiring maritime specialist First Marine International the extent of the service we offer encompasses every aspect of shipyard consultancy. The fusing of our capabilities provides a complete shipyard solution. The scope of services we offer includes: l Market research, strategic planning and product mix optimisation l Site selection, feasibility studies and master planning l Conceptual, preliminary and detailed design l Specifications and procurement advice l Construction processes and facility start up l Shipyard modernisation and revitalisation l Facility and process benchmarking l Performance improvement programmes and implementation support l Pre-production and production process optimisation l Production engineering and design for production systems and training l Operational support and training Whatever the purpose of your shipyard, whether for shipbuilding, ship repair or ship breaking, in the commercial, naval, offshore or leisure sectors, the combined experience and expertise of our consultants and engineers gives you exactly the right people with the right skills to help you make the right decision at every stage from concept to completion, or at any point within the shipyard development cycle. This brochure outlines our unique capability and your shipyard solution. Image: By kind permission of the Common User Facility at Techport, for the Government of South Australia >> 2 your requirement is our expertise At all stages of the shipyard life cycle, we bring each element of our shipyard development capability to life through our industry experts. These experts help you navigate your journey through market research, feasibility, design, procurement, construction and facility start up, and – if you’re upgrading existing facilities and technology – modernisation, revitalisation and performance improvement. We have the skills and expertise you require – every step of the way. Performance & Operational Improvement Market Research & Strategic Planning Feasibility Studies Benchmarking & Competitiveness Conceptual Designs & Masterplan Construction Process Designs & Specifications >> 3 market research and strategic planning 5.0 280 4.5 260 japan 2.0 140 120 south china year our industry knowledge – your view over the horizon One of the leading forecasters of maritime activity, we specialise in market research and marine industry studies. Our experts have developed innovative approaches to monitoring and analysing the shipbuilding and ship repair markets and continually survey factors that impact shipyard development. Our strategic planning service extends to the revitalisation of existing shipyards and we have extensive experience in carrying out strategic planning for shipyards and equipment suppliers. Our service includes: l Market research, competitor analysis and customer targeting l Product mix definition and target revenue l International competitiveness and global market economics l Identification of target markets, throughput and performance levels l Cost structure review and business strategy l Rationalisation and restructuring Our expertise – your peace of mind paul stott shipyard market research Paul Stott, a chartered engineer, naval architect and member of the Chartered Institute of Marketing is a principal consultant and has over 20 years experience in marine market research. A worldwide expert on shipyard development strategies, market research, product mix, feasibility and forecasting, Paul has worked in more than 40 countries. tim walters shipyard market research Tim Walters, a marketing professional, has over 10 years experience in liner shipping and financial services. Tim has lived and worked on numerous assignments across the Far East, Indian subcontinent and Middle East, focusing primarily on marketing, research, capacity management, forecasting and business change consultancy. >> 4 200 9 200 7 200 8 200 6 200 5 200 4 200 1 200 2 200 3 199 9 200 0 199 7 199 8 199 5 199 6 100 199 4 0.0 180 160 south korea 1.0 0.5 200 199 3 1.5 220 199 2 2.5 europe 240 199 1 3.0 rest of world Ma r-05 Ma y-0 5 Jul05 Sep -05 Nov -05 Jan -06 Ma r-06 Ma y-0 6 Jul06 Sep -06 Nov -06 Jan -07 Ma r-07 Ma y-0 7 Jul07 Sep -07 Nov -07 Jan -08 Ma r-08 Ma y-0 8 Jul08 Sep t-08 Nov -08 Jan -09 M CGT 3.5 index (1987=100) 4.0 benchmarking and competitiveness applying global best practice to your new yard Our competitiveness studies have established the correlation between the use of best practice, output performance and profitability. To achieve the desired performance, a shipyard must be correctly configured and employ appropriate processes and practices for its product mix and cost base. Our shipyard benchmarking system and our cost structure and capacity models determine the overall characteristics of new and redeveloped shipyards. We specify the processes and practices required to achieve market success through optimising the facilities, the production technology and in particular the pre-production technologies employed. applying global best practice to your existing yard Our benchmarking system is used to compare the existing yard’s processes and practices to international best practice. This identifies performance improvement priorities. The system has been applied in over 150 shipyards worldwide and is applicable to commercial and naval shipbuilding, ship repair, and naval support. The system has also formed the foundation of major industry-wide performance improvement projects for the European Commission, the US Department of Defense and the UK Ministry of Defence. Our expertise – your peace of mind damien bloor shipyard performance improvement Damien Bloor, a chartered engineer and naval architect, has held senior operational management positions with shipyards in the UK and North America. Damien has experience in the full range of services we offer but has particular expertise in performance improvement, benchmarking and ship cost structure analysis. He has specialist knowledge of the acquisition, construction and support of naval vessels, super-yachts and high performance craft. max van someren shipyard performance improvement Max van Someren, a naval architect, has international experience in both shipyard management and consultancy. Max has worked as lead naval architect on the design of high speed vehicle ferries and warships. He is a specialist in the overall ship design processes, ship structural design, and shipyard benchmarking and performance improvement. >> 5 feasibility studies our feasibility studies – balancing the factors in your favour Our in-house experts specialise in carrying out feasibility studies for new and existing shipyard facilities, balancing the factors that will help you make the most of your proposed business model and costs. They include: l Market availability l Layout and design l Capital costs l Operating costs l Labour availability and accessibility l Financial viability We have the right people with the right skills including: >> 6 l Market researchers and business planners l Geotechnical and civil engineers l Environmental scientists l Shipbuilding and ship repair industry experts l Shipyard planners and designers l Wave and sedimentation analysts l Navigational safety analysts our site selection – your location Choosing the right location for your shipyard is important in delivering the long term economic viability of your shipyard business. Access to markets, accessibility for shipping, depth of surrounding waters, suitability of land surface and the marine environment are all factors to be considered and are crucial to the success of your shipyard development project. We explore and advise on the following site selection criteria: l Shipping traffic pattern analysis l Topographic, bathymetric and ground studies l Environmental impact l Ancillary industry and labour availability Our expertise – your peace of mind john craggs feasibility studies – shipyard production processes John Craggs, a naval architect, chartered engineer and fellow of the Royal Institution of Naval Architects, has 40 years experience of shipyard management, shipbuilding and ship repair consultancy. John has managed international shipyard development projects, worked extensively on benchmarking, competitiveness, shipyard design, development and cost structures. John is the director of the First Marine International centre of excellence within Royal Haskoning. david greenhalgh site selection – shipyard infrastructure A Fellow of the Institution of Civil Engineers, David Greenhalgh has over 40 years experience in the design and construction of shipyard infrastructure projects and has worked on and visited more than 100 shipyards worldwide. This experience has given David a world class expertise in identifying and balancing the constraints and opportunities of site locations particularly in terms of capital and maintenance costs. >> 7 conceptual design & masterplan our designs – bringing your shipyard to life The financial success of the shipyard depends on decisions made at the design stage. Our capability includes process design and the necessary civil, structural, mechanical and electrical systems design. Infrastructure facilities may include: dry docks including dock gates, ship lifts, floating docks, ship launch systems, piers, quays, breakwaters, dredging, fabrication halls, offices. The size of our shipyard design team means that our multi-disciplinary project teams can be assembled to provide their combined experience to all detailed shipyard infrastructure design requirements, improving performance and reducing construction and maintenance costs. our informed concepts – your design selection Our initial concept designs will help you to make informed decisions before committing to the cost of final detailed facility design. The design concepts components are often interchangeable, which means you can combine attributes from two or more concepts to arrive at the concept of your choice. The preferred concept design derivation: >> 8 l Layout plan showing major facilities such as docking facilities, quays, piers, workshops and lay-down areas. l Sizing of production areas l Sizing, arrangement and type of workshop buildings l Sizing and locating docking facilities including structural arrangements l Routing of services and location of substations and compressor houses l Overall manning levels l Overall layout of the shipyard workflows l Order of magnitude costs The masterplan includes: l Final location and sizes of production work areas and waterfront l Production workshop layouts, levels of technology and operations l Pre-production operations l Equipment lists l Manpower distribution and organisation l Civil and structural engineering and M&E services arrangements l Final budget estimates for facility development and equipment l Shipyard operating cost estimate l Overall programme for development Our expertise – your peace of mind malcolm bell pre-production organisation, shipyard design Malcolm Bell has over 35 years global experience developing and introducing new shipyard technology. Malcolm has been central to the implementation and development of advanced production engineering practices and productivity improvements across the globe. adrian arnold multidiscipline, shipyard infrastructure Adrian Arnold, a Chartered Civil Engineer and Fellow of the Institution of Shipbuilders and Engineers in Scotland, has over 30 years of maritime civil and structural experience with particular expertise in the optimum integration of the full breadth of the multidisciplinary needs of shipyard projects. This is based on the numerous projects for clients on both greenfield sites and upgrading of existing shipyard sites to maintain international competitiveness. >> 9 design and specification The strength of Royal Haskoning’s shipyard design capability means that multi-disciplinary teams can be easily drawn together to tackle any problem. Royal Haskoning experts use their combined experience to provide the optimum solution to all shipyard infrastructure requirements, improving performance and reducing construction and maintenance costs. process design The detailed designs include: >> 10 l Equipment specification l Detailed layouts of individual workshops and open production areas l Specialised jigs, manipulators, access towers and services catenaries l Production workstation operations l Ship production process strategy and methodology l Civil and structural engineering and M&E services details infrastructure design Civil, structural, mechanical and electrical design of all infrastructure facilities: l Dry docks including dock gates l Shiplifts l Floating docks l Ship launch systems l Piers and quays l Breakwaters l Dredging l Assembly and construction halls l Workshops and stores l Offices and amenities Our expertise – your peace of mind stephen davies infrastructure design expert Stephen Davies, a Chartered Civil Engineer, has extensive experience in the design of all types of maritime civil engineering structures in both steel and concrete, with particular emphasis on the design of specialist shipyard infrastructure such as shiplifts. He is familiar with the varied worldwide forms of construction and practices. peter mills industrial process facilities expert Peter Mills has over 35 years experience in major industrial process building design. He has worked closely with contractors and overseas in the Middle East. He has extensive experience of major manufacturing process based and industrial projects, leading and co-ordinating multi-discipline design teams on complex fast track construction projects. His most recent major project is all landside buildings infrastructure for the Nakilat Shipyard, Ras Laffan. >> 11 shipyard construction process supplier selection – the best people for your project Obtaining the wide range of specialist suppliers needed for the construction of your shipyard is complex. Involving tender and selection processes, price negotiation and contractual engagement, the successful delivery of your shipyard development – on schedule and to budget – depends on the right suppliers capable of delivering. Our experience in the procurement of equipment and construction services is second to none and our inhouse quantity surveyors and contract experts provide contractual advice, prepare bills of quantities, tender documents and provide technical evaluation of tenders and financial evaluations. our on-site engineers – representing your interests The successful construction of a shipyard demands excellent site supervision to confront and resolve technical and contractual issues. Working on-site, our team of highly qualified engineers are retained to look after your interests. Experienced in managing supervision teams, monitoring workmanship and construction progress our site engineers will be on hand to clarify drawings and specifications and confirm the valuation of the work completed by the contractor. Our construction supervision service includes: >> 12 l Client representation l On-site construction supervision l Recruitment and training of management and technical staff l Establishing supply chain agreements Our expertise – your peace of mind gary courtnadge procurement project management Gary Courtnadge is a chartered civil engineer with over 30 years experience in civil and structural engineering, particularly in managing the shipyard procurement and construction process for clients. He has worked extensively on maritime projects throughout the UK and overseas. He has worked extensively on naval base and dockyard facilities, working on numerous projects for the UK Ministry of Defence. andrew cook contracts and cost control Andrew Cook, a Chartered Surveyor with an MSc Construction Law and Dispute Resolution, has broad experience of the construction industry as a professional Quantity Surveyor. His hands-on project experience includes international shipyard maritime procurement contracts, from writing the base documents through to managing the cost control process for clients flowing from those contracts. His skills include formal dispute resolution procedures. david punchard construction contract site supervision David Punchard is a chartered civil engineer specialising in site supervision of major shipyard construction contracts for clients for over 30 years. His experience includes the third dry dock at Keppel Tuas Shipyard in Singapore and more recently the Nakilat Shipyard in Qatar. >> 13 performance & operational improvement our recipe for change – your fresh start In order to stay competitive in the increasingly demanding commercial, military and leisure markets, shipyards must continuously improve their overall performance and productivity. Our approach to shipyard design and development ensures that the facilities, processes and practices will allow the yard to achieve the level of performance required for market success. We use the same tools to analyse existing yards and to assist them develop effective performance improvement programmes. Our internationally acclaimed shipyard benchmarking system (see page 5) allows the processes and practices employed in shipbuilding, ship repair and naval vessel support to be quickly analysed, compared to international best practice and the performance improvement priorities identified. But efficient analysis is just the beginning. Our experts will assist you to develop every aspect of your performance improvement programme, transfer the necessary technology and, if required, provide training and operational assistance. We can also help find experienced people to join your team full time. We place particular emphasis on optimising the strategy and approach prior to recommending expenditure on expensive facilities and equipment. Our service includes: >> 14 l Cost structure review, financial analysis and business strategy development l Industry benchmarking and technology profiling l Operational benchmarking and identification of technology gaps l Development and implementation of performance improvement programmes l Implementation of modern shipbuilding and repair technology l Management and staff retraining programmes Our expertise – your peace of mind frank bywater performance improvement Frank Bywater, a naval architect and MBA, is an FMI principal consultant and has over 20 years experience in senior management positions with leading European shipyards. Frank is an expert in performance improvement, organisation, planning and material control, and has undertaken performance related assignments for shipyards around the globe. julie scott shipyard process environmental consents Julie Scott, a maritime environmental scientist and industrial waste specialist, has a track record in obtaining environmental statutory permits for organisations to change their business activities. This capability includes the needs of the developing industry of environmentally safe ship recycling for which Royal Haskoning has a significant track record. andrew pate yard improvement strategies Andrew Pate, a mechanical and production engineer, is a specialist in shipyard production engineering, shipyard layout and facilities design, benchmarking and process improvement. Prior to joining FMI Andrew worked in a leading naval shipyard where he has substantially improved production efficiency on a number of high profile projects. >> 15 With its headquarters in the Netherlands, Royal Haskoning has 60 offices worldwide, housing 4,400 employees. We offer a personal, effective and local consultancy service, whilst utilising a comprehensive range of experience, knowledge and skills acquired through worldwide activity. Our expertise reaches every corner of the globe, covering Europe, Africa, the Middle East, Asia, North and South America and the Caribbean. our unique capability is your solution Adrian Arnold – General Shipyard Enquiries [email protected] David Greenhalgh – Shipyard Infrastructure Enquiries [email protected] John Craggs – Shipyard Planning Enquiries [email protected] Paul Stott – Shipyard Market Research [email protected] Damien Bloor – Shipyard Productivity Improvement [email protected] www.royalhaskoning.co.uk RHS/10-09 | Photography: Royal Haskoning | © Royal Haskoning, 2009 Get in touch
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