Lean Management: What is it? Sean Jackson, DMA Chief Information Officer University of Virginia School of Medicine & University Physicians Group [email protected] What is Lean? The relentless pursuit of value through the strategic elimination of waste. Two Foundations of Lean • Respect for People • Continuous Improvement – Deliver Value – Eliminate Waste How Lean Aligns with our Values • • • • Respect: To recognize the dignity of every person Integrity: To be honest, fair and trustworthy Stewardship: To manage resources responsibly Excellence: To work at the highest level of performance, with a commitment to continuous improvement Pursuing Value Value is specified by a Customer and is created by a Producer. Successful Producers solve Customer problems by providing – – – – – – what customers want when they want it where they want it at an appropriate and acceptable level quality cost effectively and do so while improving safety, quality, delivery, and cost continuously Three Behaviors • • • Go see (Go to the Gemba): Go to where the work is done to see things with your own eyes. Visit the point where value is actually being created; verify the situation. Ask why: What is the problem? What are possible countermeasures? Why is one countermeasure the best? Show respect: Assign clear responsibility for every process & problem– ask questions about people’s work. Three Classes of Waste • MURA, unevenness • MURI, overburden • MUDA, wasteful activity How the wastes interact Muri Overburden Muda Wasteful Activity Capacity (Excess Capacity) Demand Over Time Types of Muda Transportation Inventory Motion Waiting Harm Confusion Over processing Overproduction Defects Unused Employee Creativity Value Stream Map Special type of flow chart that depicts the flow of: – Inventory – Information (and Decisions) In a way that allows you to identify waste and helps you to eliminate it. Value Stream Mapping 4 1 Customer Analyze Value Specification 2 Process 1 Process N … in out tasks Work Backwards Putting it all Together • • • • • Identify the customer(s) Work with the customer(s) to specify value Set context, Start/End Points Make the work visible Go to where value is created • • • • • Observe directly and ask questions with respect Map the value stream Identify, prioritize, and remove waste Design the Future State Automate, Optimize, Leverage Partnerships Thank you!
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