AIRCART & TOOLBAR 2016 OPERATOR’S MANUAL Table of Contents 1.0 INTRODUCTION 1 1.1 Description of the Machine.......................................................................... 2 1.2 Illustration of the Machine............................................................................ 2 1.3 Machine Serial Number................................................................................. 3 2.0 SAFETY 5 2.1 Safety Alert Symbol....................................................................................... 5 2.1.1 Signal Words............................................................................................. 5 2.2 Operator Responsibility................................................................................ 6 2.2.1 Key safety reminders................................................................................ 6 2.3 General Safety Practices.............................................................................. 7 2.3.1 Hand Signals............................................................................................ 8 2.4 Maintenance Safety..................................................................................... 10 2.5 Hydraulic Safety.......................................................................................... 11 2.6 Electrical Safety........................................................................................... 11 2.7 Transport Safety.......................................................................................... 12 2.8 Storage Safety............................................................................................. 12 2.9 Tire safety..................................................................................................... 12 2.10 Safety Signs............................................................................................... 13 2.10.1 Location of Safety Signs on Aircart....................................................... 13 2.10.2 Location of Safety Signs on Toolbar..................................................... 15 2.11 Applied Safety Signs................................................................................. 16 2.11.1 Safety Sign Information......................................................................... 24 3.0 SPECIFICATIONS 27 3.1 Hardware Torque......................................................................................... 27 3.1.1 SAE......................................................................................................... 27 3.1.2 Metric...................................................................................................... 27 3.1.3 Flare-Type Tube Fittings......................................................................... 28 3.2 Tire Hub Torque........................................................................................... 28 3.2.1 Aircart...................................................................................................... 28 3.2.2 45 Series................................................................................................. 28 3.2.3 XL Series................................................................................................ 29 3.3 Tire Pressure................................................................................................ 29 3.3.1 Aircart...................................................................................................... 29 3.3.2 45 Series................................................................................................. 30 3.3.3 XL Series................................................................................................ 30 3.4 Hydraulic Circuit Requirements................................................................. 30 3.4.1 500 & 660 Aircart.................................................................................... 30 3.4.2 800 & 980 Aircart.................................................................................... 31 3.4.3 45 & XL Series........................................................................................ 31 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL i 3.4.4 Tractor Hydraulic Requirements............................................................. 31 3.5 Implement Dimensions............................................................................... 32 3.5.1 Aircart...................................................................................................... 32 3.5.2 45 Series................................................................................................. 36 3.5.3 XL Series................................................................................................ 39 3.6 Openers........................................................................................................ 42 3.6.1 Quick Pin Opener................................................................................... 42 3.6.2 Seed Depth............................................................................................. 43 4.0 AIRCART OPERATION 45 4.1 Hydraulic Connections............................................................................... 45 4.1.1 Tractor Hookup....................................................................................... 46 4.1.2 Case Drain Lines.................................................................................... 47 4.2 Lodar Wireless Remote............................................................................... 47 4.2.1 Labeled Lodar Remote Diagram............................................................. 47 4.2.2 Labeled Lodar Receiver Diagram........................................................... 48 4.2.3 Pairing the Remote................................................................................. 49 4.3 Auger & Conveyor/Fill System Operation................................................. 50 4.3.1 Position for Filling Aircart........................................................................ 50 4.3.1.1 Auger & Conveyor (500 & 660 Aircarts)........................................... 50 4.3.1.2 Auger & Conveyor (800 & 980 Aircarts)........................................... 52 4.3.2 Operating the Conveyor.......................................................................... 54 4.3.3 Operating the Auger................................................................................ 54 4.3.4 Auger & Conveyor Position for Transport............................................... 55 4.4 Bag Lift......................................................................................................... 56 4.5 iConTM Metering Roller................................................................................ 57 4.5.1 iCon Meter Roller Types......................................................................... 57 4.5.2 Meter Roller Selection Guide.................................................................. 58 4.5.3 iCon Roller Changing Procedure............................................................ 58 4.6 Diverting Airstreams................................................................................... 59 4.7 Fans.............................................................................................................. 60 4.8 Calibrating Fan Speed................................................................................ 61 5.0 TOOLBAR OPERATION 63 5.1 Hydraulic Hose Hook Up............................................................................ 63 5.1.1 TBH......................................................................................................... 63 5.1.2 TBT......................................................................................................... 64 5.2 Tractor Hookup ........................................................................................... 65 5.2.1 Opener Lift & Lower................................................................................ 65 5.2.2 Wing Up & Down.................................................................................... 65 5.2.3 Case Drain(s).......................................................................................... 65 5.3 Pre-Operation Checklist............................................................................. 66 5.4 Winging Down Toolbars.............................................................................. 67 5.5 Winging Up Toolbars................................................................................... 67 ii SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.5.1 iCon Opener Shank Operation............................................................... 68 5.6 SBR Hitch Operation................................................................................... 69 5.6.1 Requirements......................................................................................... 69 5.6.2 Operation................................................................................................ 69 6.9 Primary Operating Variables......................................................................70 6.9.1 Field Travel Speed..................................................................................70 6.9.2 Packing & Trip Pressure.........................................................................70 6.9.3 Mud Scraper Adjustment........................................................................71 6.9.4 Furrow Depth & Width............................................................................71 6.9.5 Knife Lateral Separation.........................................................................72 6.9.6 Cornering................................................................................................72 6.10 Crop Residue Considerations..................................................................73 6.11 Seed Hawk Packer Tire.............................................................................74 6.11.1 Loose Soil Conditions...........................................................................74 6.11.2 Muddy Soil Conditions..........................................................................75 6.11.3 Operating Curves & Corners.................................................................75 6.12 Twin Wing...................................................................................................75 6.13 Side Banding with Anhydrous Ammonia................................................76 6.14 Drop Tube Extension with NH3.................................................................76 6.0 iCon OPERATION 79 6.1 System Component Overview....................................................................79 6.2 Operating the iPad......................................................................................80 6.3 Connecting the iPad....................................................................................82 6.4 Powerskid & Control Panel Operation......................................................83 6.5 Display..........................................................................................................84 6.5.1 Heads Up Display (HUD)........................................................................84 6.5.2 Page Selection........................................................................................85 6.5.3 Buttons....................................................................................................86 6.5.4 Operating Screens..................................................................................87 6.5.4.1 Blockages Screen............................................................................87 6.5.4.2 Messages Screen............................................................................87 6.5.4.3 Settings Screen................................................................................88 6.6 Calibration....................................................................................................94 6.6.1 In-Field Calibration..................................................................................94 6.6.2 Static Calibration.....................................................................................95 6.6.3 Product Lookahead Calibration..............................................................98 6.7 Mapping......................................................................................................100 6.7.1 Mapped Information..............................................................................100 6.7.2 Map Views............................................................................................102 6.7.2.1 Viewing Load Cell Data..................................................................102 6.7.3 Modify Packing Pressure......................................................................103 6.7.4 Switchbox Operation.............................................................................103 6.7.5 Master & Slave iPad.............................................................................104 6.8 Starting a New Job....................................................................................105 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL iii 6.8.1 New Job Profile.....................................................................................105 6.8.2 Product Configuration...........................................................................106 6.8.2.1 Product Profiles..............................................................................106 6.8.3 Tank Pairing..........................................................................................107 6.8.4 Setting Headlands................................................................................109 6.8.5 Creating Field Boundary.......................................................................109 6.8.5.1 Defining Field Boundary (Headland First)...................................... 110 6.8.5.2 Defining Field Boundary (Headland Last)...................................... 110 6.8.5.3 Editing Headlands.......................................................................... 111 6.8.6 Creating Obstacles............................................................................... 113 6.8.7 Fit To FieldTM......................................................................................... 114 6.9 The Cloud...................................................................................................115 6.9.1 Finishing Jobs....................................................................................... 115 6.9.2 Syncing With the Cloud........................................................................ 116 6.10 GPS...........................................................................................................118 7.0 MAINTENANCE 119 7.1 Maintenance Schedule.............................................................................. 119 7.1.1 Aircart Maintenance.............................................................................. 119 7.1.2 Toolbar Maintenance............................................................................. 120 7.2 Hydraulic Cartridges................................................................................. 121 7.3 Hydraulic Cylinders................................................................................... 121 7.3.1 Hydraulic Hoses.................................................................................... 122 7.4 Mainframe Castors & Wing Hinges ......................................................... 123 7.4.1 Mainframe Wheel Hubs & Castor Plates.............................................. 123 7.4.2 Wheel Hubs.......................................................................................... 123 7.4.3 Wing Hinge Points................................................................................ 124 7.4.4 Seed & Fertilizer Knives....................................................................... 124 7.5 Replacement Parts & Aftermarket Options............................................. 125 7.5.1 Standard Knife Configuration................................................................ 125 7.5.1.1 Knife Options.................................................................................. 125 7.5.2 Acoustic Blockage Sensor.................................................................... 126 7.5.3 NH3 Kit with PM4.................................................................................. 126 7.6 Storage....................................................................................................... 127 8.0 TROUBLESHOOTING 129 8.1 Wireless Connections...............................................................................129 8.2 Troubleshooting Toolbars........................................................................132 8.3 Troubleshooting Lodar Remote...............................................................134 8.4 iCon Error Codes.......................................................................................135 8.5 PM4 & LC3 Replacement..........................................................................154 iv SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.0 WIRING HARNESSES 157 9.1 Aircart Wiring Harnesses.......................................................................... 157 9.1.1 500 Aircart............................................................................................. 157 9.1.2 660 Aircart............................................................................................. 159 9.1.3 800 TBH Aircart..................................................................................... 161 9.1.4 980 TBH Aircart..................................................................................... 162 9.2 PM4 Layout................................................................................................ 163 9.2.1 3-Bin 4-Section.................................................................................... 163 9.2.2 3-Bin 5-Section.................................................................................... 165 9.2.3 3-Bin 6-Section.................................................................................... 167 9.2.4 3-Bin 7-Section.................................................................................... 169 9.2.5 3-Bin 8-Section.................................................................................... 171 9.2.6 4-Bin 4-Section.................................................................................... 173 9.2.7 4-Bin 5-Section.................................................................................... 175 9.2.8 4-Bin 6-Section.................................................................................... 177 9.2.9 4-Bin 7-Section.................................................................................... 179 9.2.10 4-Bin 8-Section.................................................................................. 181 9.3 Control Panel............................................................................................. 183 9.4 Toolbar Wiring Harnesses........................................................................ 184 9.4.1 45 Series............................................................................................... 184 9.4.1.1 40' Toolbar...................................................................................... 184 9.4.1.2 50' Toolbar...................................................................................... 186 9.4.1.3 60' Toolbar...................................................................................... 188 9.4.2 XL Series.............................................................................................. 190 9.4.2.1 70' Toolbar...................................................................................... 190 9.4.2.2 80' Toolbar...................................................................................... 192 9.4.2.3 84'/85' Toolbar................................................................................ 194 10.0 INDEX 197 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL v vi SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 1.0 Introduction Congratulations on your choice of a Seed Hawk Aircart and Toolbar to complement your farming operation. This implement has been designed and manufactured to meet the agricultural industry’s need for precise direct seeding. Seed Hawk Aircarts and Toolbars now carry the Carbon Trust CO2 measured certification. This certification denotes that Seed Hawk controls the amount of energy required to build these implements. In addition to reduced CO2 emissions during production, the Seed Hawk no-till system also reduces the amount of CO2 released during use by reducing the amount of field passes needed to seed and causing less soil disturbance, which keeps CO2 and organic matter within the soil. All persons authorized to operate this implement should read and understand the contents of this Operator’s Manual, especially the Safety Section. The owner or operator should seek assistance from the dealer, distributor or Seed Hawk Inc. for any information not fully understood regarding the safe operation, adjustment, maintenance or repair of this implement. Keep this Operator’s Manual in a clean, dry place that is easily accessible for reference when more detailed information is required to perform tasks related to the operation, adjustment, maintenance or repair of this implement. It is further recommended that the contents of this Operator’s Manual be reviewed at least annually by persons operating, adjusting, maintaining or repairing this Seed Hawk Aircart and Toolbar, and any time a new person is assigned to any of the above mentioned tasks. Any information in this Operator’s Manual that is not fully understood should be clarified by contacting the dealer, distributor or manufacturer and requesting assistance. The contents of this Operator’s Manual are accurate up to the time of printing. Seed Hawk reserves the right to make design changes without notice to the end user. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 1 1.1 Description of the Machine The Seed Hawk iConTM Aircarts are designed to complement the SCT® system with its new iCon meters that control seed and product more precisely. The meters are designed to utilize each compartment for high efficiency by being able to divert the product into either the seed or fertilizer air stream. Multiple rollers are available for each meter which gives the meter the capability of accurately dispensing every type of product, from low amounts of canola to high rates of fertilizer. 500 and 660 bushel tanks are tow behind (TBH) and tow between (TBT) configurable. The 800 and 980 bushel tanks are only available in tow behind configuration 1.2 Illustration of the Machine Model 660 Aircart shown in with a 10" fill auger, with a 60' 45 Series Toolbar with 12" row spacing in a TBT configuration. IMPORTANT! All references to “LEFT” or “RIGHT”, as used throughout this Operator’s Manual, are determined by facing the direction of the machine’s normal forward travel when in use. WARNING! Some pictures in this Operator’s Manual show the machine with shields removed to better show the subject of the picture. The Seed Hawk Aircart and Toolbar must NEVER be operated with any of the shields either opened or removed. Ensure that ALL shields are attached, closed and in good working condition prior to operating the Seed Hawk Aircart and Toolbar. 2 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 1.3 Machine Serial Number The serial number plate is located on the cradle near the front of the Aircart and over the left mainframe castor on the Toolbar. Record the machine Model and Serial Number in the spaces provided below. Use these numbers when contacting the dealer for repair parts, warranty or service assistance. Aircart Toolbar Model #: _________________ Model #: _________________ Serial #: _________________ Serial #: _________________ SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 3 4 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2.0 Safety 2.1 Safety Alert Symbol The Safety Alert Symbol is intended to capture the attention of the machine operator of important safety information both published in the Operator’s Manual and applied to the machine. Any time a Safety Alert Symbol is seen, it means that associated information is provided for recognizing, appropriately responding to and avoiding potentially hazardous situations. An equilateral triangle surrounding an exclamation point indicates a potential hazardous situation. Information included on a safety sign or printed in the Operator’s Manual describes the hazardous situation and indicates appropriate response and/or avoidance procedures. This Safety Alert Symbols Means: ATTENTION! BE ALERT! 2.1.1 Signal Words DANGER indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury if proper precautions are not taken. WARNING indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury if proper precautions are not taken. CAUTION indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury if proper practices are not taken, or, serves as a reminder to follow appropriate safety practices. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5 2.2 Operator Responsibility Remember, YOU, the operator, are responsible for the safe operation, adjustment, maintenance and repair of this machine. It is the responsibility of the owner, or authorized person in charge, to ensure all persons who operate, adjust, maintain and/or repair this implement be familiar with the information provided in this operator’s manual before performing any of the tasks listed above. A safe operator is the key to safety. Good safety practices not only protect you, but also persons who may be in the vicinity of the implement. Make good safety practices a part of your farming operation. Ensure that all persons operating, adjusting, maintaining and/or repairing this implement are familiar with the procedures recommended in this Operator’s Manual. Always read safety warnings and follow recommended safety precautions to avoid hazardous situations. Do not risk personal injury or death by ignoring safety warnings and safety precautions. 2.2.1 Key Safety Reminders The most important safety device is a safe and qualified operator. A safe and qualified operator is one who has read and understood the contents of the Operator’s Manual prior to performing any tasks related to the machine. Owners have a responsibility to provide training to persons who may operate, adjust, maintain and/or repair the implement prior to performing any of these tasks. Do not perform any unauthorized modifications to the implement or use the implement for any purpose other than what is described in the contents of this Operator’s Manual. Plan tasks and work schedules to reduce exposure to unnecessary stress and fatigue. Observe all workplace safety and health requirements. 6 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2.3 General Safety Practices Read and understand the contents of this Operator’s Manual prior to operating, adjusting, maintaining and/or repairing the implement. Locate, read and understand all safety signs applied to the implement before performing any tasks. Review the contents of this Operator’s Manual at least annually, and, any time a new person is assigned to perform any task with the implement. Ensure that all bystanders, especially small children, are kept at a safe distance while performing any tasks with the implement. Do not allow riders on any part of the implement. Ensure all guards and shields are intact and in place prior to operating the implement. Keep hands, feet, hair and loose clothing away from moving and/or rotating parts. Stop the engine, lower the implement, set the parking brake, remove the ignition key, and allow time for moving parts to stop prior to adjusting, maintaining or repairing the implement. Ensure that all implement lighting and marking is intact, clean and operating properly prior to traveling on public roads. Check with local highway authorities to confirm implement is properly equipped for highway travel. Provide a fully stocked First-Aid kit in a highly visible and easily accessible location. Keep a fully charged fire extinguisher in a highly visible and easily accessible location. Ensure that implement is securely blocked and supported prior to working underneath. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 7 2.3.1 Hand Signals Hand signals are an important means of communication on farms where noise levels and distance can hinder regular communication between workers. These 11 hand signals were created so that two or more persons can communicate effectively and safely. Many of these hand signals are used in construction and other industries where noise or distance precludes the use of voice communication. THIS FAR TO GO Place palms at ear level facing head and move laterally inward to indicate remaining distance to go. COME TO ME Raise the arm vertically overhead, a palm to the front, and rotate in large horizontal circles. MOVE TOWARD ME/FOLLOW ME Point toward person(s), vehicle(s), or unit(s), beckon by holding the arm horizontally to the front, palm up, and motioning toward the body. MOVE-OUT/TAKE OFF Face the desired direction of movement; hold the arm extended to the rear; swing it overhead and forward in the direction of desired movement until it is horizontal, palm down. STOP Raise hand upward to the full extent of the arm, palm to the front. Hold that position until the signal is understood. SPEED IT UP/ INCREASE SPEED Raise the hand to the shoulder, fist closed; thrust the fist upward to the full extent of the arm and back to the shoulder rapidly several times. 8 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL SLOW IT DOWN/ DECREASE SPEED Extend the arm horizontally sideward, palm down, and wave arm downward 45 degree minimum several times, keeping the arm straight. Do not move arm above horizontal. START THE ENGINE Simulate cranking of vehicles by moving arm in a circular motion at waist level. LOWER EQUIPMENT Make circular motion with either hand pointing to the ground. RAISE EQUIPMENT Make circular motion with either hand at head level. STOP THE ENGINE Draw right hand, palm down, across the neck in a ‘‘throat cutting’’ motion from left to right. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9 2.4 Maintenance Safety Read and understand all information provided in this Operator’s Manual covering operation, adjustment, maintenance and repair prior to performing any of these tasks. Plan work to ensure proper tools, equipment and personal protective equipment is available prior to working on implement. Wear appropriate clothing when performing tasks around the implement. Ill-fitting and/or frayed clothing as well as loose or dangling items should not be worn when working near the implement. Stop the engine, lower the implement, set the parking brake, remove the ignition key, and allow time for moving parts to stop prior to adjusting, maintaining or repairing the implement. Ensure that all moving parts have come to a complete stop before performing adjustments, maintenance or repairs. Ensure that hydraulic oil pressure in hoses, lines and components is fully relieved prior to performing maintenance or repairs to the hydraulic system. Ensure that wings are either fully lowered or fully raised and secured with their safety chains or securely block the wings if raised to perform adjustments, maintenance or repairs. Securely block main frame and/or wings if adjustment, maintenance or repair is required for wheels and tires. Wear personal protective equipment, such as gloves, eye protection, etc. when inspecting hydraulic system for leaks. Use a small piece of cardboard or wood to detect leaks. Ensure that all guards and shields are intact and in place after performing adjustment, maintenance or repairs prior to operating implement. Store flammable fluids in approved containers and store out of access by unauthorized persons, especially children. 10 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2.5 Hydraulic Safety Ensure that all hydraulic system components are kept clean and in proper working condition. Use a piece of cardboard or wood to check for hydraulic leaks. Wear appropriate personal protective equipment when unsure if residual pressure may exist in hydraulic components during trouble-shooting and or making repairs. Check hydraulic hoses regularly for wear and replace as needed. Contact your dealer to purchase replacement hoses specified by Seed Hawk. DO NOT mix and match hydraulic hoses from different brands as they are tested and specified to different failure thresholds. When replacing hoses always route hoses the same as the one being replaced to ensure that the part is not subjected to wear, rubbing, kinking etc... Make repairs following instructions provided by Seed Hawk. Ensure all fittings, couplings and other hydraulic connections are intact and properly tightened before operating implement hydraulic system. DO NOT touch pressurized hose assemblies with any part of your body. If fluid punctures the skin, seek medical attention immediately. Hydraulic fluids are highly flammable. Always keep open flames and ignition sources away from hydraulic fluids. 2.6 Electrical Safety Ensure that the machinery is shut off prior to working on any electrical systems or components. Ensure all live components are not receiving power. Check electrical wires regularly for wear related to usage and weathering. Replace any damaged wires or components immediately. Use insulated tools whenever performing service to any electrical and always wear proper protective equipment. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 11 2.7 Transport Safety Ensure that Aircart and Toolbar is attached to tractor properly. Ensure drawbar hitch pin retainer is in place and functioning properly. Ensure safety tow chain is securely attached. Ensure all lighting and implement marking devices are intact and visible. Ensure implement is properly marked according to local road regulations. Read all local road traffic regulations. EMPTY TANKS BEFORE TRANSPORT. Tires are not rated to carry heavy loads on public roads. Do not exceed 32 km/h (20 mph). Tires are not rated for speeds higher than 32 km/h (20 mph). The axles, castors and wheel hubs are not designed for high speed use. 2.8 Storage Safety Store the implement away from areas of human activity. Do not allow children to play on or around implement. Store the implement on a firm, stable and level surface. Empty out all compartments of product to minimize any premature wear of meter components. Ensure that case drain is not plugged during storage. 2.9 Tire Safety Ensure tire inflation pressure is maintained per specifications. Follow proper procedures for tire repairs, especially when mounting tire to rim. Seek assistance from a trained person for tire repairs or mounting, especially if special equipment is required. 12 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2.10 Safety Signs 2.10.1 Location of Safety Signs on Aircart 500 Tank with Fill Auger SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 13 800 Tank with Fill Conveyor 14 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2.10.2 Location of Safety Signs on Toolbar 45 Series XL Series SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 15 2.11 Applied Safety Signs Aircart WARNING! MOVING PART HAZARD. Rotating Fan blades. DO NOT service or make adjustments without first: Stopping power Source. Ensuring bystanders are at least 100 ft (30 m) away from machine. DANGER! ELECTROCUTION HAZARD. The powerskid produces enough power to cause serious injury. Never attempt to service powerskid while electrical system is live. WARNING! ENTANGLEMENT HAZARD. Powerskid drive belts can cause serious injury. Never remove protective casing or attempt to service while belt is running. 16 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL CAUTION! AGITATOR ENTANGLEMENT HAZARD. Before climbing into The tanks, ensure that The electrical power is off and agitator shaft has stopped turning. WARNING! CRUSH HAZARD. Use caution when positioning the auger or conveyor, and ensure that no persons are standing in it's path when swung into position. WARNING! PRESSURIZED COMPARTMENTS. Contents of tank are under pressure. Ensure fans are powered down before attempting to open tank lids. Lids may swing open rapidly if tank is pressurized while opening. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 17 WARNING! CRUSH HAZARD. Exercise caution when positioning auger or conveyor in transport mount and while locking to avoid injury. CAUTION! HEAD BUMP HAZARD. While operating the auger/ conveyor levers, be aware of the auger/conveyor overhead. Exercise caution while standing to avoid a head bump on the low hanging object. CAUTION! HEARING PROTECTION REQUIRED. Noise from running fans may cause hearing damage. Always wear hearing protection when working around running fans. 18 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL CAUTION! NO STEP. Tank lids may be slippery, even in good conditions. DO NOT step on tank lids. CAUTION! FALLING HAZARD. Tank grates will not support the weight of a person. DO NOT attempt to stand on tank grates. 800 & 980 Aircarts CAUTION! PINCH/CRUSH HAZARD. Keep fingers and hands clear of moving parts on retractable staircase. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 19 Aircart & Toolbar CAUTION! READ OPERATOR’S MANUAL before operating machine. Heed all instructions. WARNING! HIGH PRESSURE FLUID HAZARD. Relieve pressure on hydraulic system before disconnecting, repairing or adjusting. Wear proper hand and eye protection when searching for leaks. Keep all components in good repair. Toolbar WARNING! FALLING WING HAZARD. DO NOT stand underneath wings raising, lowering or while wings are in transport position. Hydraulic leaks may cause wings to fall unexpectedly. Keep others away. 20 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL DANGER! ELECTROCUTION HAZARD Stay away from power lines when transporting, extending or folding implement. Electrocution can occur without contacting power lines. Bag Lift CAUTION! NO RIDERS IN BAG LIFT. DO NOT allow riders in the bag lift. Always stand clear of bag lift during operation. WARNING! DO NOT EXCEED MAXIMUM LOAD CAPACITY. DO NOT place more than 500lbs. (225 kg) in bag lift when loading. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 21 Conveyor & Auger WARNING! UPENDING HAZARD The intake end of the conveyor/auger must always have downward weight. Take the necessary precautions to properly weight the conveyor/auger. DANGER! MOVING PART HAZARD. Keep Hands and loose clothing away from moving parts. Never operate without guards in place. CAUTION! Read and understand the operator's manual before operating the conveyor/ auger. WARNING! HIGH PRESSURE FLUID HAZARD. Relieve pressure on hydraulic system before servicing. DANGER! ELECTROCUTION HAZARD Stay away from power lines when transporting or positioning conveyor/ auger. Electrocution can occur without direct contact to power lines. 22 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL WARNING! FALLING HAZARD. DO NOT use downspout for balance while filling the machine. Conveyor WARNING! ENTANGLEMENT HAZARD. Conveyor drive belts can cause serious injury. Never remove protective casing or attempt to service while belt is running. Always stay clear of belts during operation. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 23 Auger DANGER! ENTANGLEMENT HAZARD. Keep hands, feet and loose clothing away from auger flighting during operation. Never operate auger without the intake guard in place. 2.11.1 Safety Sign Information Safety Sign Legibility: All safety signs applied to the implement must be visible and legible. Keep dust and dirt cleared from safety signs and ensure that visibility is not obscured. Safety Sign Replacement: Replacement safety signs may be ordered through your dealer or distributor. Contact Seed Hawk Inc. If unable to obtain replacement safety signs from a dealer or distributor. Damaged or Deteriorated Safety Signs: Remove and replace any safety signs that have either been damaged or show signs of deterioration. Safety Signs on Replacement Parts: Ensure that parts or components that are replaced on the implement that had a safety sign attached originally include a safety sign. 24 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL Affixing Safety Signs to Implement 1. Ensure proper position and orientation before installing. 2. Ensure installation area is clean and dry. 3. Ensure ambient temperature is above 10˚C (50˚F). 4. Remove backing material to expose label adhesive. 5. Place one edge of label to machine surface. 6. Slowly press the label onto the surface. 7. Ensure no air pockets become under surface of label. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 25 26 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 3.0 Specifications ATTENTION! DO NOT use the values in the Bolt Torque Charts if a different torque value or tightening procedure is given for a specific application. 3.1 Hardware Torque 3.1.1 SAE Bolt Diameter Inches ¼” 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” Bolt Torque SAE 5 N•m (lb-ft) 11 (8) 23 (17) 41 (30) 68 (50) 110 (80) 149 (110) 203 (150) 366 (270) 536 (395) 800 (590) SAE 8 N•m (lb-ft) 16 (12) 33 (24) 61 (45) 95 (70) 155 (115) 210 (155) 285 (210) 508 (375) 827 (610) 1234 (910) 3.1.2 Metric Bolt Diameter mm M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 Bolt Torque 8.8 N•m (lb-ft) 0.5 (0.4) 3 (2.2) 6 (4) 10 (7) 25 (18) 50 (37) 90 (66) 140 (103) 225 (166) 435 (324) 750 (555) 1495 (1103) 2600 (1917) 10.9 N•m (lb-ft) 1.8 (1.3) 4.5 (3.3) 9 (7) 15 (11) 35 (26) 70 (52) 125 (92) 200 (148) 310 (229) 610 (450) 1050 (774) 2100 (1550) 3675 (2710) SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 27 3.1.3 Flare-Type Tube Fittings Tube Size OD Inches 3/16” ¼” 5/16” 3/8” ½” 5/8” ¾” 7/8” Nut Size across flats Inches 7/16” 9/16” 5/8” 11/16” 7/8” 1” 1-¼” 1-3/8” Torque N•m (lb-ft) 8 (6) 12 (9) 16 (12) 24 (18) 46 (34) 62 (46) 102 (75) 122 (90) Recommended # Turns (after finger tightening) turns (flats) 1/6 (1) 1/6 (1) 1/6 (1) 1/6(1) 1/6 (1) 1/6 (1) 1/8 (0.75) 1/8 (0.75) 3.2 Tire Hub Torque 3.2.1 Aircart Description Tire Size Rear Axle Tire 30.5 L 32 SAT (Single) 30.5 L 32 SAT (Dual) 800/70R38 (Single) Torque N•m (lb-ft) 626 (462) 626 (462) 997 (735) Front Axle Tire 800/70R38 (Dual) 1250/50R32 (Single) 800/70R38 (Single) 997 (735) 997 (735) 997 (735) Tire Size Torque N•m (lb-ft) 11 L 15 SL 203 (150) 19.0 / 45 x 17 203 (150) 500 / 45 x 22.5 30.5 L 32 SAT (Single) 30.5 L 32 SAT (Inner Dual) 30.5 L 32 SAT (Outer Dual) 271 (200) 475 (350) 475 (350) 475 (350) 3.2.2 45 Series Description Wing Castor (Front and Rear) Main Frame Castor (Front) Rear Axle Tire Rear Axle Tire Rear Axle Tire Rear Axle Tire 28 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 3.2.3 XL Series Tire Size Torque N•m (lb-ft) 11 L 15 SL 203 (150) 19.0 / 45 x 17 203 (150) 500 / 45 x 22.5 30.5 L 32 SAT (Single) 30.5 L 32 SAT (Inner Dual) 30.5 L 32 SAT (Outer Dual) 271 (200) 475 (350) 475 (350) 475 (350) Description Wing Castor (Front and Rear) Main Frame Castor (Front) Rear Axle Tire Rear Axle Tire Rear Axle Tire Rear Axle Tire 3.3 Tire Pressure NOTE The pressure ratings are provided by our tire supplier and are recommended inflation values for each tire size. Proper inflation of tire pressure contributes to longer tire life and proper flotation for field operations. Tire inflation pressures listed are recommended initial settings. Some soil conditions and operating environments may dictate deviation (on Pneumatic Packer Tires Only) from the recommended settings. 3.3.1 Aircart Description 500 Rear Axle Tire 660 Rear Axle Tire 800 Front Axle Tire 800 Rear Axle Tire 980 Front Axle Tire 980 Rear Axle Tire Tire Size 30.5L32 30.5L32 (Dual) 800/70R38 1250/50R32 30.5L32 (Dual) 800/70R38 800/70R38 (Dual) 1250/50R32 800/70R38 800/70R38 (Dual) 1250/50R32 psi Rating 28 psi 28 psi 35 psi 10 psi 28 psi 15 psi 15 psi 24 psi 22 psi 17 psi 30 psi WARNING! Road transport with full load at these pressures is not permitted. WARNING! Road transport with full load at these pressures is not permitted. WARNING! Road transport with full load at these pressures is not permitted. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 29 3.3.2 45 Series Description Wing Castor (Front and Rear) Main Frame Castor (Front) Rear Axle Tire Rear Axle Tire Rear Axle Tire Rear Axle Tire Tire Size psi Rating 11 L 15 SL 58 psi 19.0 / 45 x 17 58 psi 500 / 45 x 22.5 30.5 L 32 SAT (Single) 30.5 L 32 SAT (Inner Dual) 30.5 L 32 SAT (Outer Dual) 52 psi 26 psi 26 psi 16 psi Tire Size psi Rating 11 L 15 SL 58 psi 19.0 / 45 x 17 58 psi 500 / 45 x 22.5 30.5 L 32 SAT (Single) 30.5 L 32 SAT (Inner Dual) 30.5 L 32 SAT (Outer Dual) 52 psi 26 psi 26 psi 16 psi 3.3.3 XL Series Description Wing Castor (Front and Rear) Main Frame Castor (Front) Rear Axle Tire Rear Axle Tire Rear Axle Tire Rear Axle Tire 3.4 Hydraulic Circuit Requirements 3.4.1 500 & 660 Aircart 30 Circuit Circuit #3 (Fan 1) Circuit #4 (Fan 2) Low Pressure Return Line(s) Circuit #1 Powerskid Flow Rate (Continuous - Seeding) 18 US-gal/min (53.0 L/min) (Max) 18 US-gal/min (53.0 L/min) (Max) 3-5 US-gal/min (11.3-18.9 L/min) 5.6 US-gal/min (21.2 L/min) Circuit Flow Rate (Continuous - Filling) Circuit #3 (Auger) Circuit #3 (Conveyor) 30 US-gal/min (113.6 L/min) (Max) 14.5 US-gal/min (54.9 L/min) (Max) SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 3.4.2 800 & 980 Aircart Circuit Circuit #3 (Fan 1) Circuit #4 (Fan 2) Low Pressure Return Line(s) Circuit #1 Powerskid Flow Rate (Continuous - Seeding) 22 US-gal/min (83.2 L/min) (Max) 22 US-gal/min (83.2 L/min) (Max) 3-5 US-gal/min (11.3-18.9 L/min) 5.6 US-gal/min (21.2 L/min) Circuit Flow Rate (Continuous - Filling) Circuit #3 (Auger) Circuit #3 (Conveyor) 30 US-gal/min (113.6 L/min) (Max) 14.5 US-gal/min (54.9 L/min) (Max) 3.4.3 45 & XL Series Toolbars Circuit Circuit #1 (Shank) SCT Block Flow Rate (Intermittent) 26-32 US-gal/min (98.4-121.1 L/min) Circuit Circuit #2 (Wing) Circuit #2 SBR Hitch (option) Low Pressure Return Line(s) Flow Rate (Continuous) 3-4 US-gal/min (11.3-18.9 L/min) 2-3 US-gal/min (7.6-11.3 L/min) 3-5 US-gal/min (11.3-18.9 L/min) IMPORTANT! MAX hydraulic system pressure should not exceed 3000 psi. Contact dealer if tractor exceeds 3000 psi. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 31 3.5 Implement Dimensions 3.5.1 Aircart 1 2 3 15'9" (4.80m) 500 TBH & TBT 31'3" TBT (9.53m) 31'8" TBH (9.65m) 33'4" WITH AUGER (10.16m) 14'3" (4.34m) SINGLE 30.5 TIRES Aircart Info Total Weight (without Fill System) Total Weight (with Auger) Total Weight (with Bag Lift) Vertical Tongue Load (Max) Tank 1 Capacity Tank 2 Capacity Tank 3 Capacity 32 20'0" (6.10m) DUAL 30.5 TIRES Dimension 16 448 lbs. (7 461 kg) Single 30.5 Tires 19 330 lbs. (8 768 kg) Dual 30.5 Tires 18 408 lbs. (8350 kg) Single 30.5 Tires 21 290 lbs. (9 657 kg) Dual 30.5 Tires 17 078 lbs. (7 747 kg) Single 30.5 Tires 19 960 lbs. (9 054 kg) Dual 30.5 Tires 8 314 lbs. (3 771 kg) 40 bu. 300 bu. 160 bu. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 1 2 3 4 15'9" (4.80m) 660 TBH & TBT 36'2" TBT (11.02m) 36'7" TBH (11.15m) AUGER DOES NOT IMPACT TOTAL LENGTH; USE APPROPRIATE TBT OR TBH LENGTH 1 2 3 4 CONVEYOR DOES NOT IMPACT TOTAL LENGTH; USE APPROPRIATE TBT OR TBH LENGTH 20'0" (6.10m) 16'9" (5.11m) DUAL 30.5 TIRES SINGLE 800 TIRES Aircart Info Total Weight (without Fill System) Total Weight (with Auger) Total Weight (with Conveyor) Total Weight (with Bag Lift) Vertical Tongue Load (Max) Tank 1 Capacity Tank 2 Capacity Tank 3 Capacity Tank 4 Capacity 17'3" (5.26m) SINGLE 1250 TIRES Dimension 22 189 lbs. (10 065 kg) Dual 30.5 Tires 20 556 lbs. (9 324 kg) Single 800 Tires 20 522 lbs. (9 309 kg) Single 1250 Tires 24 149 lbs. (10 954 kg) Dual 30.5 Tires 22 516 lbs. (10 213 kg) Single 800 Tires 22 482 lbs. (10 198 kg) Single 1250 Tires 24 549 lbs. (11 136 kg) Dual 30.5 Tires 22 916 lbs. (10 395 kg) Single 800 Tires 22 882 lbs. (10 380 kg) Single 1250 Tires 22 819 lbs. (10 351 kg) Dual 30.5 Tires 21 186 lbs. (9 610 kg) Single 800 Tires 21 152 lbs. (9 595 kg) Single 1250 Tires 8 508 lbs. (3 859 kg) 40 bu. 160 bu. 160 bu. 300 bu. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 33 2 1 3 4 15'10" (4.83m) 800 TBH 44'0" (13.41m) 44'1" WITH AUGER (13.51m) 1 2 45'4" (13.82m) 17'2" (5.23m) SINGLE 1250 TIRES Aircart Info Total Weight (without Fill System) Total Weight (with Auger) Total Weight (with Conveyor) Total Weight (with Bag Lift) Tank 1 Capacity Tank 2 Capacity Tank 3 Capacity Tank 4 Capacity 34 3 4 WITH CONVEYOR 20'5" (6.22m) DUAL 800 TIRES Dimension 27 634 lbs. (12 535 kg) Single 1250 Tires 31 405 lbs. (14 245 kg) Dual 800 Tires 29 719 lbs. (13 481 kg) Single 1250 Tires 33 490 lbs. (15 191 kg) Dual 800 Tires 30 199 lbs. (13 698 kg) Single 1250 Tires 33 890 lbs. (15 373 kg) Dual 800 Tires 28 264 lbs. (12 821 kg) Single 1250 Tires 32 035 lbs. (14 531 kg) Dual 800 Tires 40 bu. 300 bu. 300 bu. 160 bu. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2 1 3 4 3 4 15'10" (4.83m) 980 TBH 50'4" (15.34m) 51'7" WITH AUGER (15.72m) 1 2 52'10" (16.10m) 17'2" (5.23m) SINGLE 1250 TIRES Aircart Info Total Weight (without Fill System) Total Weight (with Auger) Total Weight (with Conveyor) Total Weight (with Bag Lift) Tank 1 Capacity Tank 2 Capacity Tank 3 Capacity Tank 4 Capacity WITH CONVEYOR 20'5" (6.22m) DUAL 800 TIRES Dimension 30 141 lbs. (13 672 kg) Single 1250 Tires 33 912 lbs. (15 383 kg) Dual 800 Tires 32 226 lbs. (14 618 kg) Single 1250 Tires 35 997 lbs. (16 328 kg) Dual 800 Tires 32 501 lbs. (14 743 kg) Single 1250 Tires 36 272 lbs. (16 453 kg) Dual 800 Tires 30 771 lbs. (13 958 kg) Single 1250 Tires 34 542 lbs. (15 668 kg) Dual 800 Tires 40 bu. 480 bu. 300 bu. 160 bu. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 35 3.5.2 45 Series 45 Series 40' 14'7" (4.46m) 40' (12.19m) 15'11" (4.85m) Seed Row Spacing 10" (254 mm) 12" (305 mm) 15" (381 mm) 36 34'4" (10.47m) Number of Seed Rows 33 40 48 Number of Plexes 5 5 5 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE The term "Plex" refers to the number of folding sections on the Toolbar chassis. 45 Series Toolbars are all 5 plex models, meaning the Toolbar chassis has five folding sections. 45 Series 50' 14'7" (4.46m) 50' (15.24m) 15'11" (4.85m) Seed Row Spacing 10" (254 mm) 12" (305 mm) 15" (381 mm) 34'4" (10.47m) Number of Seed Rows 60 50 40 Number of Plexes 5 5 5 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 37 45 Series 60' 16'8" (5.08m) 60' (18.29m) 15'11" (4.85m) Seed Row Spacing 10" (254 mm) 12" (305 mm) 15" (381 mm) 38 34'4" (10.47m) Number of Seed Rows 72 60 49 Number of Plexes 5 5 5 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 3.5.3 XL Series XL Series 70' 17'10" (5.45m) 70' (21.29m) 28'4" (8.64m) NOTE The term "Plex" refers to the number of folding Sections on the toolbar chassis. XL Series Toolbars are all 7 plex models, meaning the Toolbar chassis has five folding Sections. Seed Row Spacing 10" (254 mm) 12" (305 mm) 15" (381 mm) 35'8" (10.87m) Number of Seed Rows 84 70 56 Number of Plexes 7 7 7 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 39 XL Series 80' (24.38m) 17'10" (5.45m) 80' (24.38m) 28'4" (8.64m) Seed Row Spacing 10" (254 mm) 12" (305 mm) 15" (381 mm) 40 35'8' (10.87m) Number of Seed Rows 96 80 64 Number of Plexes 7 7 7 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL XL Series 84/85' 17'11" (5.46m) 85' (25.60m) 35'8" (10.87m) 28'8 (8.74m) Seed Row Spacing 12" (305 mm) 15" (381 mm) Number of Seed Rows 84 68 Number of Plexes 7 7 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 41 3.6 Openers 3.6.1 Quick Pin Opener 140 lb-ft (190 N•m) 180 lb-ft (244 N•m) 120 lb-ft (162 N•m) 5 NOTE Always inspect all opener knife bolts for loose hardware and tighten before operation. Loose bolts can cause lost knives during operation. 180 lb-ft (244 N•m) 65 lb-ft (88 N•m) 8 7 4 6 3 9 50 lb-ft (67 N•m) 2 1 80 lb-ft (108 N•m) Item 1 2 3 4 5 6 7 8 9 42 Description ½” thick, includes stainless steel clip and Seed Knife rubber drop tube ½” thick, includes stainless steel clip and Fertilizer Knife rubber drop tube Packer Tire (Pneumatic or The packer/gauge wheel. 5 bolt hub for Semi-Pneumatic) tapered hub and bearing Packer Arm Improved mud clearance Main Shank Arm 5/8” thick Hydraulic pressure applied to the rod end Shank Cylinder of the cylinder The relationship of seed to fertilizer placeDepth Adjustment pivot point ment will always stay the same with the pivot point at this location A positive pin setting. Provides easy Quick Pin depth setting device adjustment to obtain optimum seed and fertilizer depth A visual from the tractor cab to use as a Chain reference to the proper packing and penetration forces needed per field SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Seed and fertilizer depth are always measured down from the packed surface of the furrow. The seed and fertilizer knives are mounted at a fixed distance apart on the opener arm assembly. The knives are also offset laterally to place seed and fertilizer in adjacent, yet separate, furrows. The packer/gauge wheel packs the soil around the complete disturbed areas of the furrows to ensure optimum seed/soil contact and fertilizer placement as well as maintaining available soil moisture. Hydraulic pressure to the main arm assemblies is controlled and adjusted from the tractor. ATTENTION! It is the responsibility of the operator to check the seed depth across the Toolbar at every field. 3.6.2 Seed Depth Placing the seed at the proper depth and keeping the depth setting consistent are critical to achieving optimum germination. The packer wheels are factory set to place seed at a depth of ¾ in. (19mm) below the packed surface of the soil. Fertilizer is placed approximately ¾ in. (19mm) below and 1-½ in. (38mm) to the side of the seed. To adjust seed depth: 3 1. Remove retaining pin from the quick pin. 2. Remove quick pin from opener shank. 3. Rotate the packer arm gear using a ¾” wrench, and align the corresponding pin hole with the desired depth setting (marked on the decal). 4. Replace the quick pin and the retaining pin. NOTE The seed depth settings are affected by ground conditions, it is the operator's responsibility to check seed depth after adjustment and throughout seeding to ensure proper seed depth is maintained. 1-¼" (31.7mm) 1-½" (38.1mm) 1 2 Less than 3/8” (9.5mm) 3 4 3/8" (9.5mm) ½" (12.7mm) 5/8" (15.9mm) ¾" (19mm) 1" (25.4mm) SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 43 44 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 4.0 Aircart Operation 4.1 Hydraulic Connections Tow Between Aircart Decal 1 Connection between rear of Aircart and front of Toolbar Opener Up Wing Up Not Used Not Used Not Used Toolbar Dump Tow Between Aircart Decal 2 Not Used Wing Down Tow Behind Aircart Decal 1 Connection between rear of Toolbar and front of Aircart Fan 1 Pressure Fan 2 Pressure Powerskid Pressure Not Used Powerskid Return Fan Dump Tow Behind Aircart Decal 2 Fan 1 Return Fan 2 Return SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 45 4.1.1 Tractor Hook up The picture below is for representation only. Hydraulic hose hook up will vary depending on tractor and Toolbar configuration. Wing Down Toolbar Dump Fan Dump Fan 1 Return Fan 2 Pressure Wing Up Opener Up Powerskid Return 46 Fan 2 Return Fan 1 Pressure SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 4.1.2 Case Drain Lines The user must also connect the case drain lines (two ½” hoses, one with a yellow band) to return hydraulic fluid back to the tractor reservoir. One case drain line is a ½” (13mm) line from the fan. The other case drain line is a ½” (13mm) line from the hydraulic manifold. The case drain line(s) MUST return to the tractor UNRESTRICTED. Failure to do so can cause damage to the hydraulic cylinders or fan motor and will void manufacturer’s warranty. 4.2.1 Labeled Lodar Remote Diagram NOTE As a safety feature, the Transmitter automatically transmits a STOP signal after 30 minutes; this deactivates the receiver and the transmitter keypad. The Stop button switches off the receiver and keypad functions The Reset button activates the receiver and keypad function buttons The LED Blinks when transmitter and receiver are active. The LED’s ON when a transmitter button is pressed. The Function buttons control the angle and extension of the conveyor support arms. Auger Remote SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 47 4.2.2 Labeled Lodar Receiver Diagram LED marked “FAULT” Indicates an overload is present; the System cannot be RESET until overload is removed. This LED blinks for 20 seconds when the Receiver is initially powered. A replacement Transmitter has to be registered during this 20 second period. LED marked “SET” indicates system is active. F1 F2 F3 F5 F4 M F6 LED marked “5V” indicates power supply for control circuits is OK. LED’s marked “F1-F2-F3-F4-F5-F6 and M” indicate an output to that function when ON. Voltage Working Range: 12 Volts to 36 Volts DC. Limits: 8 Volts minimum to 40 Volts absolute max. NOTE: 42 Volt System (48 Volt Max is currently Special Order.) 48 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 4.2.3 Pairing the Remote The remote should arrive ready for the customer to use, but if it becomes unpaired from the receiver or a replacement remote is purchased, it is necessary to register the remote with the receiver. NOTE A second person may be required to disconnect and reconnect power at tractor to ensure 20 second window does not time out. 1. Switch off or disconnect the power to the receiver by following the wires from the receiver, back to the harness and disconnecting, OR disconnecting and reconnecting harness at tractor. 2. Switch on or reconnect the power to the receiver. This opens a 20 second registration window in the receiver. If you are looking at the receiver circuit board, the fault LED flashes. 3. Immediately press and hold the Reset Button (green button) for a minimum of 10 seconds during this 20 second window. When the Transmitter is registered the fault LED goes out, and the set LED comes on. 4.The transmitter can now communicate with the receiver, and a light on the receiver flashes with each button press on the transmitter CAUTION! Be sure to stand clear of the fill auger or conveyor when using the remote. An unexpected button press could swing the implement into the operator or a bystander causing bodily harm. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 49 4.3 Auger & Conveyor Operation 4.3.1 Position for Filling Aircart 4.3.1.1 Auger & Conveyor (500 & 660 Aircarts) NOTE Aircart lids must be closed and sealed for accurate metering. If metering is erratic, ensure tank lids are closed properly. DANGER! Use extreme caution when moving the auger, especially near power lines. It is not necessary to come into direct contact with an overhead power line for electrocution to occur. Serious injury or death will result. WARNING! Keep arms, hands and legs away from auger intake. Wear appropriate fitting clothing when working in the vicinity of an auger. Keep all guards and shield in place and inspect to ensure they are properly attached and intact. Serious injury or death could result. WARNING! Never open Aircart lids when fans are running. The tank is pressurized and injury to eyes and/or skin could occur. 50 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 1. Ensure that the fan circuit is engaged, and the ball valve located near the hydraulic lever box is closed, shutting off flow to the fans. NOTE If remote does not operate properly use manual levers provided as backup control. NOTE Ensure that the area in the vicinity of auger operation is free of obstructions and that all bystanders, especially children, are kept at a safe distance before positioning or operating the auger. NOTE If remote does not operate properly use manual levers provided as backup control 2. Remove locking pin from the forward resting yoke. Using the hydraulic lever block (below the support), lower the yoke using the lever labeled LOCK. 3.To raise the top of the auger/conveyor from the rear support, use the remote to tilt the hopper end down 4. Use the remote to extend the inner and outer arms when positioning the auger/conveyor. 5. Unfold the auger-conveyor and position it where filling the Aircart is optimal. 6. Allow hopper to come into contact with the ground before final positioning by using the tilt cylinder. 7. Hydraulic cylinder will hold the auger’s position so it will not move if positioned on level ground. WARNING! If the Aircart is empty, NEVER fill the rear tanks first on 500 and 660 models. The weight of the product could cause the Aircart to tip backwards. Always fill front tanks first. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 51 4.3.1.2 Auger & Conveyor (800 & 980 Aircarts) NOTE Aircart lids must be closed and sealed for accurate metering. If metering is erratic, ensure tank lids are closed properly. DANGER! Use extreme caution when moving the conveyor, especially near power lines. It is not necessary to come into direct contact with an overhead power line for electrocution to occur. Serious injury or death will result. WARNING! Keep arms, hands and legs away from conveyor intake. Wear appropriate fitting clothing when working in the vicinity of a conveyor. Keep all guards and shield in place and inspect to ensure they are properly attached and intact. Serious injury or death could result. WARNING! Never open Aircart lids when fans are running. The tank is pressurized and injury to eyes and/or skin could occur. 52 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Ensure that the area in the vicinity of conveyor operation is free of obstructions and that all bystanders, especially children, are kept at a safe distance before positioning or operating the conveyor. NOTE Fill auger should always be secured for transport, no matter how short the distance. Clean out auger prior to transport or storage. 1. Ensure that the fan circuit is engaged, and the ball valve located near the hydraulic lever box is closed, shutting off flow to the fans. 2. Remove pin from outer arm locking mechanism and unlatch. 3. Remove pin from rear locking arm, swing out handle, and release conveyor. 4. Maneuver conveyor, using tilt cylinder first to lift conveyor out of the front saddle. 5. Move the outer arm and then the inner arm to position conveyor where filling or emptying the Aircart is optimal. Unlatch and unfold the conveyor hopper. NOTE If remote does not operate properly use manual levers provided as backup control 6. Hydraulic cylinders will hold the position so conveyor will not move even if placed on uneven terrain. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 53 4.3.2 Operating the Conveyor 1. Ensure that all screens and shrouds are in place and that cleanout gate on each meter is closed. 2. Activate tractor hydraulic circuit #4, and shut the ball valves that cut off the fan's hydraulic flow. 3. Use either of the switches located at the top and bottom of the conveyor to start and stop the conveyor. NOTE When filling the Aircart, the conveyor/auger performs at its highest capacity when product is falling directly into the flighting/belt. NOTE The Conveyor only drives in one direction, there is no reverse gear. 4.3.3 Operating the Auger 1. Ensure that all screens and shrouds are in place and that cleanout gate on each meter is closed. 2. Activate tractor hydraulic circuit #4, and shut the ball valves that cut off the fan's hydraulic flow. 3. Use either lever located at the top and bottom of the auger to start and stop the auger. The lever will allow the auger to operate in forward and reverse directions. 54 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE When filling the Aircart, the conveyor/auger performs at its highest capacity when product is falling directly into the flighting/belt. 4.3.4 Conveyor/Auger Position for Transport NOTE Fill conveyor should always be secured for transport, no matter how short the distance. Clean out conveyor prior to transport or storage. When positioning the conveyor/auger for transport repeat the steps in reverse to set the fill system in the correct transport position. 1. Position the top of the conveyor/auger over the rear saddle. 2. Tilt the conveyor/auger so that it is resting in the rear saddle. 3. Raise the locking mechanism at the front of the Aircart using the hydraulic lever block. 4. Ensure to place pin back into locking mechanism so that it cannot disengage during transportation. 5. Open the ball valve to the fans. Using the hydraulic lever block below the locking yoke, move hydraulics in both directions to relieve pressure. This relieves the tilt cylinder so that it is not applying unnecessary force on the support arms. 6. Replace locking pin in the on the locking mechanism to ensure the conveyor/ auger is supported during transport. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 55 4.4 Bag Lift If equipped, the optional bag lift can be used for transporting bagged agricultural product from the ground to the top of the air cart. The bag lift has a maximum capacity of 500 lbs. or ten bags of canola (50 lb. bags). The bag lift runs off the same hydraulic circuit as the auger or conveyor. To operate the bag lift, the diverter valve must be switched to the auger or conveyor setting. After loading the bag lift use the valves located at the front of the cart to operate the hydraulic cylinders. Operating the bag lift: 1. Set the diverter valve to the auger or conveyor setting. Remove the locking pin from the base of the bag lift. 2. Using the forward lever, lift and lower the bag lift. Using the rear lever, Swing the bag lift up to 90 degrees for convenient loading. 3. When finished return the bag lift to its upright position, replace the locking pin and open the ball valve to the fans. Move hydraulic levers in both directions to relieve pressure. This relieves the cylinder so that it is not applying unnecessary force during transport. WARNING! Do not transport people using the bag lift, serious injury may occur. 56 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 4.5 iCon Metering Roller NOTE Ensure roller gate is reopened to commence seeding. All 2016 Aircarts are now equipped with Seed Hawk's revolutionary iCon modular meters to better complement the SCT system. Each meter housing supplies product to a ten-foot section of openers. These meter sections are designed to be easier to replace when changing rollers, switching products or removing foriegn objects, without the need for tools. The bulk shutoff above the rollers can be closed to facilitate changing without emptying the tank. The meter roller can then be removed and replaced quickly, without product spillage. 4.5.1 iCon Meter Roller Types There are three different roller section types with high, medium and low displacement flutes. The helical roller section is designed to accommodate the majority of seeding products including cereals and granular fertilizer. This flute design is available in meduim and high displacement. Medium displacement is designed for products with lower application rates. The straight fluted low displacement roller is used for small pulses and granular fertilizer. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 57 4.5.2 Meter Roller Selection Guide Low Displacement Roller Product Medium Displacement Roller High Displacement Roller Fertilizer Canola Barley Oats Large Beans Flax Wheat Inoculants 4.5.3 iCon Roller Changing Procedure CAUTION! Before performing any maintenance on the meters, always ensure that power to the meters is OFF. If the rollers start turning during maintenance operations, clothes may become entangled. Always ensure the bulk shutoff above the meter is closed before removing the rollers to ensure that there is no unnecessary loss of product. 1. Remove the motor by turning it counter-clockwise 1/3 turn to release it from the detent clips. 58 2. Pull out motor and roller assembly. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE When re-inserting the medium and low displacement rollers, ensure that the key on the roller sleeve is aligned with the notch in the meter housing. To re-assemble the meter, repeat the steps in reverse: insert roller into meter box, turn clockwise to lock in place and plug into electrical system. After the meter is re assembled, open the cleanout gate. 3. Pull the roller and motor apart, and replace with new roller. 4.6 Diverting Airstreams With the Seed Hawk pressurized metering system product can be diverted to either air stream. This gives the Aircart ultimate flexibility by allowing the option of diverting any product to either the seed knife or the fertilizer knife. NOTE The Symbols on the cleanout gate allow for the easy identification of which airstream is currently being used. Grain and seed streams are marked , and fertilizer and innoculants are marked The symbol that is on the driver side of the cart indicates which airstream is being used. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 59 To divert airstreams: 1. Close bulk shutoff by turning the lever to the horizontal position. 2. Unlatch the mounting plate, and remove the cleanout gate from the bottom of the airstream tubes. 3. Rotate the cleanout gate 180 degrees and place it on the mounting plate. 4. Secure the cleanout gate with the mounting plate latch and carefully secure, while making sure that the airstream tubes are seated properly in the meter housing. NOTE Ensure there is no debris around the sealing faces of the cleanout inserts. 5. Once the retaining latch is secured, turn the bulk shutoff lever to the vertical position to allow product to fall into the meters. 4.7 Fans Connect the pair of ¾” hydraulic lines (fan one has a blue band, fan two has a red band) to supply the hydraulically driven fan motor. This tractor lever is locked in full pressure position while seeding. Fans are driven by hydraulic motors with speed controlled by the tractor hydraulic flow system. Fan speed is indicated on the HUD in the iCon app. Set fan speed to effectively transport the seed. Higher fan speeds will increase seed bounce, and possibly damage the seed. Higher fan speeds also require more power input from the tractor. To calibrate the proper fan speed, follow the instructions In the next section. IMPORTANT! Recommended fan speeds are based on multiple variables. The user should always perform a product flow check to accurately calibrate fan speeds for every product. 60 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Fan Speed is dependent on implement size and tractor hydraulic output. 4.8 Calibrating Fan Speed The test procedure outlined below serves as a guideline for ensuring proper fan speed for effective delivery of product: 1. Remove hose(s) from an outside opener and temporarily attach to the frame of the seeder with the hose looping no more than 12 in. (300mm) below the frame. 2. Begin seeding at normal field speed and observe distance product discharges from hose(s) attached to the frame. All product should discharge within a range of 12-24 in. (300-600mm). 3. Adjust fan speed, if necessary, to ensure optimum air flow for product discharge. DO NOT set fan speed above 4000 rpm. Excessive fan speed will damage the fan drive motor and requires more power from the tractor hydraulic system. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 61 62 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.0 Toolbar Operation IMPORTANT! After the first 10-20 hours of operation, change the tractor’s hydraulic filter when first using a new Toolbar. Changing the filter will remove debris, and prevent damage to tractor and seeder components. 5.1 Hydraulic Connections Tow Between Aircart Decal 1 Connection between rear of Aircart and front of Toolbar Opener Up Wing Up Not Used Not Used Not Used Toolbar Dump Tow Between Aircart Decal 2 Not Used Wing Down Tow Behind Aircart Decal 1 Connection between rear of Toolbar and front of Aircart Fan 1 Pressure Fan 2 Pressure Powerskid Pressure Not Used Powerskid Return Fan Dump Tow Behind Aircart Decal 2 Fan 1 Return Fan 2 Return SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 63 5.1.2 Tractor Hook up The picture below is for representation only. Hydraulic hose hook up will vary depending on tractor and Toolbar configuration. Wing Down Toolbar Dump Fan Dump Fan 1 Return Fan 2 Pressure Wing Up Opener Up Powerskid Return 64 Fan 2 Return Fan 1 Pressure SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.2 Tractor Hook up 5.2.1 Opener Lift & Lower Connect the ½” hydraulic line to activate the opener lift/lower. The opener lift/ lower line is marked with a wide red band. The opener lock-up ball valves must be open in order to lower the shanks. Both the opener line and lock-up ball valves are located at the hydraulic manifold. NOTE Do not tee the manifold and case drain dump lines together, unless the junction is placed right at the tractor reservoir. It is very important that the hydraulic fluid dump (yellow band) lines return UNRESTRICTED back to the tractor hydraulic reservoir. There are male and female pioneer quick couplers with the flow restrictors removed supplied with the Seed Hawk. Be sure to use these sets of couplers for the case drains. NOTE Some newer tractors cannot return to the hydraulic reservoir. Refer to specific tractor Operator's Manual and/or consult your dealer for tractor requirements Any alterations or restrictions in this line will cause damage to the implement that will NOT be covered by warranty. 5.2.2 Wing Up & Down Connect the other pair of ½” hydraulic lines to activate the wing up and down (green bands), and the standby supply to the shank and wing cylinders. The manifold supply line is marked with a narrow green band, and the return line is marked with a wide green band. This tractor lever is locked in full pressure position while seeding. 5.2.3 Case Drain(s) NOTE DO NOT plug the case drain line during storage; damage to the gauges and manifold may occur. Always connect the case drain line (yellow band) to return hydraulic fluid back to the tractor reservoir. The case drain line is a ¾” (19 mm) line from the hydraulic manifold. The case drain line(s) MUST return to the tractor UNRESTRICTED. Failure to do so can cause damage to the hydraulic cylinders or fan motor and will void Manufacturer’s Warranty. The case drain(s) must be connected even when lowering the wings. Seed Hawk recommends that the case drain(s) have their own port into the tractor’s reservoir. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 65 5.3 Pre-Operation Checklist Inspect tires,check tire inflation pressure. Adjust if necessary. Inspect wheel hub fasteners. Adjust torque to proper setting, if necessary. Always check wheel hub fasteners before traveling on public highways. Check depth setting of packer wheel arms. Adjust, if necessary. Check depth setting of fertilizer knives. Adjust if necessary. Check tractor hydraulic reservoir level. Add hydraulic fluid if level is low (Refer to tractor Operator’s Manual). Inspect all hydraulic lines, hoses, fittings and couplers. Use a clean cloth to wipe any accumulated dirt from the implement and tractor couplers prior to connecting the hydraulic system. Inspect seed and dry fertilizer distribution system. 66 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.4 Winging Down Toolbars Ensure your unrestricted case drain YELLOW banded hose(s) are connected to the tractor circuit which is plumbed directly to the reservoir first. IMPORTANT! Engage the tractor hydraulics lever that the RED banded hose (opener circuit) is connected to. Failure to do so will result in damage to the implement. 1. Engage the lever in the tractor cab that the GREEN banded hoses are connected to (which lowers your main wings), tap and hold the Unfold Wings button until all wings are on the ground. Refer to Section 6.5.4.3 Settings Screen for the location of the wing folding button. Ensure the case drain(s) gauge on hydraulic block never exceeds 100 psi, excessive amounts of pressure will damage the gauge. 2. Release the button and leave the lever (that your GREEN banded hoses are hooked to) in working position NOT float. 5.5 Winging Up Toolbars Ensure that the ball valves on the back of the opener hydraulic block are locked. On Toolbar's, the ball valves are located on the main bridle. 1. Ensure all opener shanks are up. 2. Reverse the lever direction in the tractor cab that the GREEN banded hoses are connected to, this will allow the wings to fold up into transport position. 2000 bar psi bar psi 00 40 100 1000 1000 200 50 250 275 This gauge displays hydraulic system pressure while winging up 2000 150 150 200 50 250 bar psi 275 00 250 275 00 40 40 2000 150 100 3000 1000 50 100 3000 200 3000 150 3000 1000 2000 100 200 50 bar psi 250 300 275 00 40 20 200 100 400 30 10 bar psi 500 40 600 300 20 20 500 40 bar psi 600 400 200 30 10 0 300 400 200 100 30 10 100 500 40 0 bar psi 600 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 67 5.5.1 iCon Opener Shank Operation 1. Ensure that the iPad is powered on and connected to the gateway, and that the ball valves on the back of opener hydraulic manifold are open. 2. Engage the tractor hydraulics lever that the RED and YELLOW banded hose (opener circuit) is connected to. 3. Lock the tractor hydraulics lever that the GREEN banded hoses (wing circuit) are connected to. The full tractor pressure is shown on the top right (4000 psi gauge) of the hydraulic manifold block. PRV Pressure 4. Moving in a forward direction, use the switchbox to engage opener sections and meters. 5. The User can adjust the packing pressure by tapping the Packing Pressure panel on the Heads Up Display (HUD). Refer to Section 6.7.3 Modify Packing Pressure. When the proper amount of packing pressure is applied to the shank, the chain that connects the seed and fertilizer knives will be pulled taught. Once the chain is tight, take note of the packing pressure gauge reading. In optimal conditions, an additional 200 psi of packing pressure is recommended. In wet conditions reduce the pressure accordingly to avoid over-compaction of soil, especially with canola and other small seeds. Maximum Packing Pressure is 1500 psi. 6. Use the switchbox to disengage the opener shanks. Refer to Section 6.7.4 Switchbox Operation. 68 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE The PRV (pressure reducing valve) limits the max hydraulic pressure inside the opener block. 5.6 SBR Hitch Operation 5.6.1 Requirements • • • Field must be seeded with GPS auto-steer and same row spacing the year before. Must seed in exactly the same direction as the previous year. The sensing arm must follow between the two rows of stubble 4”-6” above the ground. 5.6.2 Operation NOTE: Before operation of the SBR, make sure the Toolbar is folded down in the working position and Wing circuit pressure is engaged. 1. Lower the SBR arm into field working position by removing locking pin. The SBR must be in the down position to function properly. 2. Adjust paddle height by using the adjustment bolt at the top of the SBR arm shown in, so paddle will run between the stubble rows. 3. Before seeding ensure that SBR is enabled in the iCon settings Refer to Section 6.5.4.3 Settings Screen. 5. After seeding, lift the SBR arm into lock position and insert locking pin. SBR Adjustment Bolt Locking Pin SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 69 5.7 Primary Operation Variables The Seed Hawk system is the leading design in crop emergence, which allows growers to reap the benefits of quick and effective germination throughout the growing season. Positive soil to seed contact is essential for optimum seed germination. Soil type, extent of tillage or disruption and moisture content all influence germination percentages. IMPORTANT! There are six primary variables that affect the quality of soil packing. As with any field adjustment procedure, make only one change to a variable, operate the implement for a short distance and observe any difference, and whether the difference was positive or negative in outcome. 5.7.1 Field Travel Speed Select a field travel speed that will allow productivity, but will not compromise accurate seed and fertilizer placement. Higher field travel speeds tend to cause excessive soil disturbance and can throw soil into adjacent furrows resulting in deeper seed depths. Seeding too fast reduces the effect of soil packing by reducing packing pressure. 5.7.2 Packing & Trip Pressure Determining and setting the most effective packing and shank trip pressure allows for optimum soil to seed contact for quick, even germination. It is important to set the pressure high enough to ensure the packer/gauge wheels are following the ground properly so that the seed is placed at the right depth. Once the seed depth and travel speed is set, make a pass in a dry area of the field (It is best to test in drier parts of the field to ensure those areas are properly packed.) Stop and check the furrows made, it is important that the packer wheel makes a smooth track in the soil. If there is no track made increase the pressure and try again, if the track is smooth, but too hard decrease the pressure and try again. Setting the packing pressure too high may result in: more rocks being pulled out, higher wear on shanks and opener parts. Setting the pressure too low may result in: uneven seed depth, and germination. It may be desirable to increase packing pressure in drier and sandier soils. 70 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Seeding at higher speeds than recommended affects seed depth and will negatively affect emergence. 5.7.3 Mud Scraper Adjustment NOTE Any damages sustained to packer tires as a result of improper adjustment or maintenance of scraper is NOT covered by warranty. NOTE Mud Scrapers may cause packer tires to skid if packing pressure is not set high enough. Ensure that the pneumatic packer tire has a pressure of 10-15 lbs. There is no adjustment to the semi-pneumatic since there is no air pressure. Also ensure the gap between the packer tire and the mud scraper is minimal. Be sure to check mud scraper setting before seeding and yearly to ensure proper gap between packer tire and mud scraper. For optimal mud clearance set the mud scraper between 1/16 in. and 1/8 in. from the packer tire. 5.7.4 Furrow Depth & Width The knives are designed to place fertilizer ¾ in. (19mm) below and 1-½ in. (38mm) to the side of the seed. Be sure to install, adjust and maintain knives properly, in order to maintain these dimensions. To adjust the depth of the fertilizer knife in relation to the seed knife: 1. Loosen hardware 2. Raise or lower fertilizer knife accordingly. 3. Tighten hardware. 20-7/8" (530mm) A SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 71 5.7.5 Knife Lateral Separation Confirm knife lateral separation, 1 in. (25.4mm) between blades, especially after replacing knives, to avoid seed damage when applying high rates of fertilizer. 1” (25.4mm) 5.7.6 Cornering Ideally, the most effective seeding, fertilizer banding and soil packing occurs when the implement is pulled in a straight line. Some field conditions will not allow all of the seeding to occur in a straight line. It is important to remember that as the packer tire is following a curved path, it will tend to ride up on one side of the furrow. Seed and fertilizer placement, as well as, packing performance are all compromised. 72 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.8 Crop Residue Considerations Seeding into fields with heavy residue is challenging, but residue cover is essential to the success of a zero-till cropping system. Ideally, the straw height from the previous year will be less than or equal to the width of the Seed Hawk Toolbar row spacing. For optimum results, the combine harvester should chop the straw and spread the straw and chaff evenly across the entire swath width. If the chaff spread is not ideal, harrowing on a sunny autumn day can improve residue flow considerably. The fertilizer and seed knives will catch and drag small amounts of crop residue while seeding. Some small clumps of straw may be deposited along the seed row making the finished seed bed appear rough, however there is very little soil in the clumps. so they are quite soft and should not affect germination or other field operations, so they are quite soft and should not affect germination or other field operations. IMPORTANT! Avoid harrowing after seeding with the Seed Hawk Toolbar. Harrowing after seeding can drastically alter seed depth. Although tempting to harrow to smooth out straw clumps, these clumps will smooth out over time and exposure to the weather. Increased humidity will reduce the ease with which the straw will flow around the knives. Increased humidity near the soil surface is more common during the first few years of zero-till. This is due to lower soil porosity and infiltration rates. With time, the soil porosity and infiltration rates will rise, and the humidity will decrease. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 73 5.9 Seed Hawk Packer Tire The packer tire bulges slightly to provide uniform packing over the seed and fertilizer furrows. This leaves the seed ¾ in. (19mm) below the curved path left by the packer wheel. The seed is placed on a firm seed bed, in an ideal environment: moisture will be channeled into the path of the packer tire; fertilizer is placed in the optimum position for seed growth; and the seed knives leave a dark strip, which warms more quickly than the surrounding residue covered soil. Packer Tire Seed Knife Fertilizer Knife Final Packed Surface Loose Soil and Straw Original Ground Level Seed Fertilizer X Y Z Item X Y Z Dimension ¾ in. (19mm) ¾ in. (19mm) 1-½ in. (38mm) Description Seed Depth Seed to Fertilizer Depth Seed to Fertilizer Separation 5.9.1 Loose Soil Conditions If the soil is too loose before seeding, the final packed surface will be excessively below the loose soil that is thrown to the sides. This increases the likelihood of soil falling, blowing or washing back into the closed and packed furrow. The result is an altered seed depth. The solution to this is to ensure that the soil is not too loose before seeding. It may be necessary to pack the soil before seeding. The Seed Hawk Toolbar will cover adjacent rows if: • The soil is conventionally tilled leaving it loose. • Straw and/or chaff is poorly spread, wet or in large clumps. • Field travel speed is excessive. May affect above listed items. 74 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.9.2 Muddy Soil Conditions Seeding depth may be altered if mud sticks to the packer tire. If mud is only 1/4 in.-3/8 in. (6-10mm) thick, then this is not usually a concern. Assuming good soil moisture, the reduced seed depth is still adequate. Air-inflated packer tires should be deflated slightly to allow the tire to bulge slightly and shed any mud build up. If the mud thickness is uniform, the seed depth, also, will be uniform, but shallower than the initial depth setting. It may be desirable to set the seed depth deeper to compensate for mud build up. 5.9.3 Operating Curves & Corners When seeding around curves and corners the packer wheel moves out of the furrow and rides up on the hard, undisturbed furrow shoulders. Packing force is concentrated more so on the shoulder and the packing on the seedbed is reduced. In addition to reduced packing action, fertilizer placement is also adversely affected. Optimum performance, of course, is seeding in a straight path as much as possible. It is also important to turn right as much as possible to keep the fertilizer out of the seed row. When turning, the configuration of the fertilizer sideband is less likely to cause seed burn when turning in a right-hand arc. 5.10 Twin Wing The Twin Wing Seed opener creates a dual row, resulting in higher seedbed utilization. The furrow, however, maintains the ideal seed and fertilizer placement as the original single sideband opener. Packer Tire Seed X Y Z Item X Y Z Dimension ¾ in. (19mm) ¾ in. (19mm) 1-½ in. (38mm) Fertilizer Description Seed Depth Seed to Fertilizer Depth Seed to Fertilizer Separation Most Twin Wing openers are on 12 in. spacing. The grower can achieve 9 in. spacing due to the 3 in. seed separation. With Single Side Band configuration, 10 in. spacing is the narrowest spacing that Seed Hawk offers. What Twin Wing achieves is two rows of seed ¾ in. above and 1-½ in. to both SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 75 sides of the fertilizer band. The 1-½ in. separation to the side of the fertilizer band is identical separation as the Single Side Band seed opener. 5.11 Side Banding with Anhydrous Ammonia WARNING! Use extreme caution when applying anhydrous ammonia fertilizer. Inhalation, skin and/or eye contact, or skin penetration can cause serious health problems. Seek medical attention immediately if coming into contact with anhydrous ammonia. Extreme caution must be exercised when side banding with anhydrous ammonia (NH3). If the separation distance between the seed and the NH3 is not sufficient, the germinating seedling can be damaged. Several factors affect how far from the point of injection in the soil NH3 will move: • NH3 will move farther in dry soils than wet soils. Hilltops tend to have lower soil moisture content and are therefore more susceptible to NH3 travel. • NH3 will move farther in light textured soils (e.g., sandy soils) than in heavier textured soils (e.g., clay soils). • NH3 will move farther in soils with low organic matter. • If the soil is lumpy or not closing behind the knives, NH3 can move more quickly through the cracks or between the lumps of soil. • Higher concentrations of NH3 will cause the product to move farther in the soil. Other Factors to Consider: • Some crops are more sensitive to NH3 burn. Generally, oilseed and pulse crops are more sensitive than cereal crops. • Turning, while seeding, can vary the relative position of the seed and fertilizer knives. This results in a larger separation of seed and NH3. • When the fertilizer knife trips, it raises the injection point of the NH3 and may affect the separation of the seed and NH3. 5.12 Drop Tube Extension with NH3 The delivery drop tube should extend ½ in (13 mm) past the stainless steel clips. This usually prevents mud from freezing to the fertilizer knife. IMPORTANT! Seed Hawk assumes no responsibility for any seedling damage caused by anhydrous ammonia burn. The operator is responsible for checking and setting the seeder in all field conditions. 76 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5.13 Placing Fertilizer with Seed IMPORTANT! For the fastest and most even germination, Seed Hawk recommends that growers should not place any fertilizer with the seed. • • • • • Fertilizer placed directly with the seed will compete for moisture causing slower germination and reduced plant counts (especially with pulses and oilseeds). The only exception to this is liquid forms of phosphate. The Seed Hawk opener allows roots to grow into the fertilizer band very quickly (within days of germination) so starter fertilizer is not necessary. When fertilizer is placed with the seed, blockage monitors will not sense a problem with the seed flow. Our agronomists at Seed Hawk have carefully reviewed the Canola Growers Manual and other research. The have also seen evidence in fields, field scale trials and their own trials, which indicates that placing fertilizer directly with the seed a very risky practice. Many field agronomists recommend a starter fertilizer be placed directly with the seed, however Seed Hawk's narrow ½" knives and wide row spacing result in a higher concentration than other seeders. We recommend that your field agronomist call our Seed Hawk Agronomists before giving recommendations to place ANY fertilizer with the seed on a Seed Hawk. The Seed Hawk Twin Wing system is designed to place seed away from the complete blend of fertilizer. However, if anhydrous ammonia or liquid nitrogen is applied, there may be a temptation to blend dry or granular fertilizer with the seed. High levels of phosphate fertilizer placed in close proximity to the seed will cause seedling damage. Oilseeds and pulse crops are the most sensitive to phosphate burn. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 77 78 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 6.0 iCon Operation The iCon System is an exclusive control system for Seed Hawk’s Aircarts and Toolbars. iCon allows the user to control the entire machine through one operating system and receive real-time information on machine performance. This allows the user to perform in field calibrations, and seed with more information and better control. In addition, meters can be individually adjusted to achieve optimal application rates. The gateway stores recommended product feed rates, previous job profiles and machine statistics, and uploads them to a Seed Hawk Account. The iCon system utilizes the newest technology to increase seeding efficiency through better communication between the machine and the user. 6.1 System Component Overview The iCon system employs wireless devices to communicate with intelligent electronics in order to consolidate information from components all over the machine onto the iPad. iPad: The Apple iPad is used as the monitor for the iCon System. It allows for all the controls needed for seeding to be accessible with the use of a touch screen interface. It eliminates the need for auxiliary switchboxes and allows for a simpler user experience. Additional iPads can be added to the system. Gateway: The iPad connects wirelessly to the gateway. The gateway has wired connections to all the components on the Aircart and Toolbar. This allows the user to move freely around the machine, without the use of wires. Wireless Repeater: The Wi-Fi signal from the gateway is strengthened by the wireless repeater to provide umbrella coverage for the machine and limited dead zones in the Wi-Fi coverage, ensuring that the machine maintains a strong connection with the iPad. PM4’s: Each PM4 is an independent controller which can control motor speeds, operate solenoids and power/receive values from sensors. The gateway sends Commands to the PM4 and the PM4 will carry out those commands and provide feedback on its abilities to carry out the commands. Modular Meters: Each 10’ section of openers is fed by an individual, electrically driven motor. Each motor is controlled by a PM4. There are three product roller types that cater to different ranges of product. This gives the user maximum control of application rates. Wireless Blockage and Flow Monitors (WBM): The acoustic blockage sensors use a drum-like sensor to measure the flow of product to the drop tubes by measuring time intervals between individual seeds striking an acoustic surface as they exit the manifold. The blockage sensors relay the acoustic readings to SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 79 central ECU’s located on the Toolbar. The ECU’s then relay the information wirelessly to the iPad for blockage monitoring. Powerskid: The powerskid is a belt-driven alternator that runs off the tractor’s hydraulic system, creating electrical power for the electronic components listed above. Seed Hawk claims no responsibility for any damage to the wiring harness or electronic components due to the addition of electronic components to the powerskid. Refer to Section 9.0 Wiring Harness for component locations on Aircart and Toolbar 6.2 Operating the iPad Wireless Network Indicator Battery Charge Indicator Time On/Off Sleep/Wake Silent Volume Buttons Home Button Using the iPad The iCon system works exclusively with iPads. The iPad is a tablet computer with a touch-screen interface, meaning that no external mouse or keyboard is required; simply tap the on-screen buttons to interact with the app. Powering On/Powering Off the iPad To power off the iPad, press the power button for 3 to 5 seconds and slide the 80 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Additional Lighting must not exceed more than 10A current draw on the system. Seed Hawk recommends using LED type lighting. red arrow, which appears on the iPad screen after the power button is held, to the right. Press the power button again for 3 to 5 seconds to power on the iPad again. When the iPad is powered on, you can press the power button to turn the screen off and put it in sleep mode. Press the power button again, or press the Home button, to exit sleep mode. The battery charge indicator, located on the top right corner of the iPad screen, indicates the current battery charge and whether the iPad is currently charging. Viewing the iPad Home Screen NOTE For safety, If the user remains in the iPad home screen for 5 seconds the app will disconnect from the gateway, and will have to boot up when opened again. If you would like to return to the iPad’s home screen while the iCon screen is open, press the iPad’s Home button. This will close the iCon app screen; however, it will remain open in the background. Managing iPad Wi-Fi Settings To connect to a Wi-Fi network, tap the Settings icon to manage all iPad preferences. Tap the Airplane Mode switch at the top left and ensure that the virtual toggle switch is not green. This ensures that the iPad is able to connect with other devices. The Wi-Fi tab will indicate whether or not the iPad is connected to a network, and specify to which network it is connected. Tap the Wi-Fi tab to edit the settings. All available networks will be displayed. Tap the desired network to connect. Refer to Section 6.3 Connecting the iPad for more information. Using the On-Screen Keyboard Anytime you are required to type a letter, number, punctuation mark, or symbol into a field in the iCon app, an on-screen keyboard will automatically appear as soon as you tap the input field. To access the numeral keys, press the .?123 button on the on-screen keyboard. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 81 6.3 Connecting the iPad 1. Turn on Aircart gateway. Refer to Section 9.1 Aircart Wiring Harness for gateway locations. 2. In the iPad settings screen, tap the Wi-Fi button to manage networks. Select the network titled “ICONWANXXXXXX.” The X’s will be the gateway’s serial number. The access Password is seedhawk. 3. Once the iPad is connected to the gateways, press the Home button to return to the main screen and tap the Seed Hawk iCon app. The app will indicate that a connection is found and take a moment to boot up. Once the iCon app is loaded and connected to the gateways, the home screen will be displayed. 82 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE If the service app is open, it will not allow iCon to connect with the gateways. Ensure that the Service app is closed by double tapping the Home button to show all active apps. Scroll to the service app and swipe up to close it. 6.4 Powerskid & Control Panel Operation NOTE The system will issue an alarm for battery voltage at certain levels. When the system voltage reaches: 11V – A notification alarm 10.5V – A critical Alarm 9V – System will shutdown Hydraulic Motor With Flow Control (5.6 GPM) 210 Amp Output Alternator Powerskid Unit Battery Deep Cycle 750 CCA (not shown) 100A Breaker (Aircart Circuit & Toolbar Circuit) Gateway Power Switch Control Panel 100A Relays -Aircart Circuit & Toolbar Circuit (not shown) 1. Ensure Circuit #1 is engaged This circuit powers the hydraulic motor which turns the alternator to charge the system. 2. To turn on the system, ensure the 100A breakers are in the ON position for each circuit (Aircart & Toolbar) 3. Turn on the Gateway Switch. The gateway will take 30 seconds to power ON. 4. A green light will show on the Gateway. 5. Once the Gateway is powered the relays in the control panel will turn on. This will power all components on the system. (PM4s, LC3s, Sensors etc) NOTE If the system is disconnected from the Seed Hawk iCon App for 45 minutes the Gateway will go into a low power mode shutting off power to the relays, which turns off power to all components on the system. (PM4s, LC3s, Sensors etc) 6. Once the system is powered you will be able to connect to the iCon Network. (ICON-WANXXXXXX) 7. To restart the system cycle power via the Gateway switch and Steps 4-6 will repeat. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 83 6.5 Display 6.5.1 Heads Up Display (HUD) The HUD, located at the top of the screen, will always be visible during seeding operations. The HUD will display system status for following items: Heads Up Display (HUD) Job Profile Resettable Acre Counter Fan Speed (Seed) Fan Speed (Fertilizer) GPS Speed Application Rate Shank Pressure Openers Meter Job Profile: Displays the current seeding job in progress Fan Speeds: Displays current fan speeds during seeding Ground Speeds: Displays field travel speed and GPS connection. A green dot indicates that there is a GPS signal. A red dot indicates no GPS signal. Packing Pressure: Displays the current packing pressure Total Acres: Displays the total area seeded in the current job Application Rate: This panel displays the current application rate in white text and displays how many Acres to EmptyTM for each bin below. When the tank is almost empty, Acres to Empty numbers will be red. Current Status: Displays the status of openers on the top row and meters on the bottom. Green glow: Indicates that openers/meters are on. Blue glow: Indicates that openers/meters are in SCT mode. No glow: Indicates that openers/meters are off. 84 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 6.5.2 Page Selection Located on the ribbon at the bottom of the screen are tabs that allow the user to navigate to 5 other operating screens. In these five screens the HUD will always display at the top. Cloud Calibrate Blockages Settings Messages Master/Slave Indicator & Version Calibrate: This screen allows the user to manually calibrate the meters and lookahead times for the SCT system. Blockages: This screen displays the blockages on all runs. When a blockage is detected, a red alert will appear on the button indicating the number of blocked runs. Pressing this button will bring up the blockages page where the specific runs that are blocked will be indicated in red. Operate: This is the home screen where the seeding controls are located as well as the virtual map. Messages: This screen will display any alarms that have been triggered. Alarm history is displayed and can be cleared. Settings: This screen allows the user to customize operating parameters such as fan speed, bin configuration, quick dump and SCT override times. It also allows the user to manage PM4’s and LC3’s. Master/Slave Indicator: The user has the option to add auxiliary iPads in order to view other screens while seeding (ex: one iPad may display the home screen while another can be added to view the blockages screen). The Master iPad will display an open lock, indicating that the system is open to that specific iPad. The Slave iPad will l display a closed lock, indicating that it can view information from the system but does not have control. Refer to Section 6.7.5 Master and Slave iPads. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 85 Cloud: The cloud allows the user to sync all job information stored on the iPad to the Seed Hawk Account. Rx maps can be uploaded from Seed Hawk accounts to iPads. Version: This indicates the software version on the iPad. 6.5.3 Buttons PM4 Status Openers PM4 Status Meter SCT Override Switch Shank Pressure Adjustment Switchbox Map Settings Legend SCT Override Switch: This button allows the user to override the SCT system, keeping the openers and meters engaged, when passing over previously seeded areas. Shank Quick Dump: This reduces pressure to a lower, preset setting when seeding through wet or loose areas where a lower packing pressure is required. Switchbox: This button pulls up the virtual SCT switchbox where individual sections can be turned on, off or SCT enabled. Map Settings: This button allows the user to select field view display type. Legend: This button will bring up a guide to reading the field view. The colors will correspond with application rates to inform the user about application rates for specific sections. 86 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 6.5.4 Operating Screens 6.5.4.1 Blockages Screen When a blockage is detected, a red numbered node will appear on the blockages tab on the bottom ribbon indicating how many runs are blocked. Tap the Blockages tab on the ribbon to go to the Blockages page where the specific runs that are blocked will be individually highlighted. 6.5.4.2 Messages Screen NOTE If the system does not allow the user to seed, there is likely a critical alarm (red) that must be overridden or resolved. When an error is detected, a red numbered node will appear on the messages tab on the bottom ribbon indicating how many alarms are triggered. The alarms are ranked by degree of importance. Red is a critical component failure and will stop all seeding operations until the issue is addressed. Yellow indicates a non-critical alarm and will not stop seeding operations. Blue are information alarms and messages that are of the lowest importance. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 87 Overriding and Clearing Alarms and Messages Alarms can be overridden if a sensor is not working properly. This is to allow the user to resume seeding rather than have a critical alarm halt the entire system. This will also allow the user to troubleshoot issues to check if a cleared alarm immediately returns or occurs in certain situations. 1. To override an alarm, tap the button and select Override. 2. The alarm will still display and indicate that it has been over ridden. All previous alarms are stored in the alarm history, where they can be reviewed later for maintenance and service. 6.5.4.3 Settings Screen Basic Settings General: In this section units can be changed from metric to imperial. SCT override times can be set in five second increments from 5 to 30 seconds. Quick dump settings can be customized by override time and override pressure. SBR can also be enabled or disabled. Equipment & Maintenance Wing Folding: This provides a button that applies additional pressure to the wing cylinders when unfolding the Toolbar. Refer to Sections 5.4 Winging Down Toolbars & 5.5 Winging Up Toolbars. 88 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Red alarms cannot be cleared without being resolved, only overridden. This allows seeding operations to continue if a sensor is malfunctioning. The alarm will continue to display until the issue is resolved and the alarm is cleared. Command Motor Speed: Command motor speed allows the user to manually turn motors on. This feature can be used to empty excess product from the bins. It can also be used to check individual motors to see if they are functioning. The user can verify motor operation by turning specific motors on or off and adjusting the rpm. Product run checks can also be performed by turning on individual sections and watching for product coming out at the openers. Select desired bin to go to the motor page. Motors can be selected individually or all on/off. To adjust motor speed, use the slider to increase or decrease motor speed by percentage of maximum rpm's. To turn all motors on, tap and hold the Turn Motors On button. To lock motors in the ON position, tap the Lock Motors button while holding the Turn Motors On button. NOTE Always Tare Bins before filling or the load cells will not give accurate readings on tank levels during seeding. Configure Bins: This page allows the user to modify lookahead times for the SCT system. Lookahead times can be altered by tapping the (+/-) buttons on either side of the displayed values. NOTE Always tare bins with an empty tanks, the fans running and pressurized tanks. Tank weights should also be viewed with tanks pressurized. The roller type is displayed and can be changed. The bin weight is also displayed. When the bin is empty the user can reset the load cells to zero, before filling, to allow the system to accurately read tank levels. Tap the Tare Bin button to reset the weight to zero. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 89 Configure Fans: This screen allows the user to set the high and low alarm points for both fertilizer and seed fans. Tap the product value to go to a screen. Tap the input field to enter a new value. Support PM4 Replacement: This screen allows the user to add and remove PM4's. This will be used mainly for replacement of PM4's. 90 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL LC3 Replacement: This screen allows the user to replace any broken load cell readers that read the load cell sensors. Manage Data NOTE Always Tare Bins before filling or the load cells will not give accurate readings on tank levels during seeding. Fields: This screen allows the user to delete old fields from the iPad. NOTE This function will restore the iPad to it's factory defaults. After deleting all user data, ensure that all the user settings are correct before starting a new job. User Data: This screen allows the user to delete all information off the iPad. Tap the Delete All User Data to clear the iPad's memory. To delete fields, tap the button to the left of the field name and Tap Confirm to delete selected fields. The user can select multiple fields to delete at one time. IMPORTANT Always ensure that any data the user wishes to keep has been uploaded to the Seed Hawk account through the Cloud before deleting all user data. This function will delete all previous information off the iPad and cannot be retrieved through the iPad. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 91 Blockage Flow: Depending on the size of seed being used, the blockage monitors may give false readings. This screen allows the user to set the sensitivity of the blockage sensors to suit the seed size. Normal will accommodate most seeds. Low is best suited for smaller seeds like canola. Very low is ideal for the smallest seeds such as flax and grass. Automatic Configuration: If Electronic Receiving Units (ECU's) need to be replaced, this screen will display all unmapped ECU's found in the system. Replace each ECU one at a time. Tap Perform Automatic Configuration, all unmapped ECU's will be displayed. Tap the new ECU to install it in the system. BIT (Built-In-Tests) Results: An LED is located on the front of every ECU. This LED signifies the status of the ECU. Multiple built-in-tests (BIT's) periodically check the status of the ECU's. If a BIT fails, the ECU’s LED will change from flashing red to solid red. If the WBM is not functioning properly, check the BIT screen in Settings to determine if an ECU issue is causing the problem. Refer to Section 8.4 iCon Error Codes 92 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL Manual Configuration: If an ECU port is blocked, the user can use this screen to manually swap ECU ports. Tap the two ports to be swapped and tap the Swap Button and Save button to confirm the change. Then swap the feed tube to the correct ports on the ECU located on the Toolbar. Blockage Settings: This allows the uers to turn the audible alarm on or off for the blockage sensors. Tap the On/Off Switch to toggle its state to the desired setting. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 93 6.6 Calibration 6.6.1 In-Field Calibration An in-field calibration allows the user to calibrate meters based on actual seeding conditions for more accurate application rates. The infield calibration bases its readings on the load cells that weigh each bin to generate an accurate lbs/ rev reading. In-field calibration results can be applied to product profiles, so that changes can be made and saved for future use. 1. Tap the Job Information panel in the HUD to pull up the infield calibration menu during seeding. Tap the Start button. A control switch will appear at the top of the HUD. 2. The control switch will display the amount of acres seeded. Seeding samples can be as large as desired, but must be at least 5 acres. 3. When a desired seeding sample is collected, tap the Red Square to stop calibration and pull up the results page. This page displays the application rate collected from the in-field calibration. Tap the Include button and apply to modify the calibration numbers in the product profile automatically, or set the toggle switch to no and tap the Apply button to continue seeding using the current calibration. 94 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Ensure that fans are running at working rpm before starting an in-field calibration, and ensure fans remain running when ending the in field calibration. NOTE If less than 5 acres have been seeded and the calibration is stopped, a screen will display informing the user that an insufficient sample has been collected and the calibration must be done again. NOTE The user should stop the machine on level ground at the start and end of an in-field calibration. Load cells give more accurate readings when the machine is stopped and on level ground. 6.6.2 Static Calibration To calibrate the meters while the implement is stopped, press the calibrate button on the bottom ribbon. 1. Select static calibration and tap the Begin button. 2. Enter empty bucket weight by tapping the (+/-) buttons on either side of the weight value to increase the weight by increments of .01 lbs. The user can also tap the input field to pull up a keypad where decimal increments can be entered. 3. Select the desired bin to calibrate 4. Select the roller type from the four selections. Tap the Next button to prime meters. Refer to Section 4.5.2 Meter Roller Selection Guide. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 95 5. Tap the Prime Meters button to prime rollers with 2 full revolutions. Tap the Next button to perform calibration. 6. Tap and hold the Turn Motors On button to start the calibration and hold until the number of recommended revolutions is registered on the progress bar. The user can lock the motors on by tapping the Lock Motors button. Motor speed can be adjusted by using the slider to increase speed by percentage of maximum rpm’s. 7. Enter final bucket weight and tap the Next button to see the results page. The calibration number is displayed at the top left and can be changed by the user. 96 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Always empty bucket after the priming stage and replace before calibration. 8. Tap the Product Profile input field to pull up a list of products from the database with recommended application rates. Once the desired product is selected, the user may edit the product profile by tapping the Pencil icon to pull up the edit screen. If the product is found in the database, and the values are correct, tap the Apply button to update the calibration result. Tap the Done button to return to the calibration screen. Modifying product profile: After tapping the Pencil icon, the user can enter a specific product name, initial desired application rate, rate bump increment, calibration number and the desired roller type. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 97 Tap the Done button when finished. This process can be used to create new product profiles that can be stored in the database. 6.6.3 Product Lookahead Calibration Because product takes time to travel from the meter to the opener, lookaheads allow SCT to accurately engage and disengage meters to account for the time it takes product to travel down the network of hoses, towers and feed tubes. A properly calibrated lookahead time allows for sections to stop and resume seeding quickly, as the sections encounter previously seeded land resulting in accurate SCT operation. To calibrate product lookaheads, follow these steps: 1. Tap the Calibrate tab on the bottom ribbon to go to the calibration page, tap the Product Lookahead Calibration button and tap the Begin button. 98 2. Select desired bin to calibrate, tap the Next Prime Meters button. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 3. Tap the Prime Meters button. This will turn the roller two full revolutions to ensure there is product in the roller. This feature allows the user to accurately calibrate the lookahead at the opener drop tube, giving more accurate engage and disengage times. Before lookahead calibration, ensure that the fans are running at the seeding speed. The bin that is being calibrated must have product in the tank, bulk shutoff open and the correct airstream selected at the meter. The user must also be standing at the outermost opener on the Toolbar to observe the product 4. The instructions are written on screen: 1. Place both thumbs on buttons. 2. Release left thumb when product exits openers. 3. Release right thumb when product stops exiting openers. The result will display instantly. Tap the Reset button to perform the calibration again or, tap Next: Result button to continue. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 99 4. The performed engage and disengage times are displayed below in the result summary. Tap the input fields to enter the performed results. Seconds can also be added or subtracted by tapping the (+/-) buttons on either side. 6.7 Mapping 6.7.1 Mapped Information The map on screen map will display the following information during seeding operations: Field Boundary While defining field boundary, a purple line will highlight the boundary path. Obstacles Obstacles are indicated on screen by orange hash marks. When seeding headlands last, they will appear as obstacles until they are manually changed to unseeded area by the user. Refer to Section 6.8.5.3 Editing Headlands. Potential Obstacles Potential obstacles are colored light gray. When this color is displayed, the user can double-tap this section to turn it into an obstacle. Applied Field Area The green swath that indicates application rates, will display the seeding progress. Seeded areas will remain green until a job is finished. The user can visually check seeded area on the map or refer to the total acres panel in the HUD for and accurate number. 100 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL Application Rates per Section The target application rate, as specified by product profiles and prescription maps, is shown through a range of Green shades. The middle green shade is the target application rates and the lighter shades indicate the degree of under application while the darker shaded indicate the degree of over application. Each 10’ section is indicated, so the swath may show different shades that correspond to application rates for specific meters. Unapplied Field Area Unapplied area will remain gray until it is seeded or marked as an obstacle. To view the legend in the app, tap the Legend button. This will provide a color key to help differentiate the application rate shades, as well as the other colour indications on screen. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 101 6.7.2 Map Views Implement Lock: This view type keeps the implement in the center of the screen at all times, otherwise the field is stationary and the tractor moves. North Up: This view type will orient the map with the field north up, otherwise it rotates the field with the direction of the tractor. The user can also move the map and zoom in and out to view the map in higher detail. To move the map, place a finger on the map and drag it to the desired location. The map will move with the finger. To zoom in and out, place the thumb and index finger on the screen and pinch to zoom out or spread to zoom in. The user may also use the (+/-) buttons on the keyboard. 6.7.2.1 Viewing Load Cell Data Load cell data allows the user to view the current product level and adjust application rates. The user can also view the application rate on the map. To view the load cell data, tap the desired bin in the application rate window. The load cell data for that bin will pop up in a window. The window will read the current tank level and application rate. The user will also have the option to increase application rate in order to empty the tanks entirely in a field. Tap the Fit To Field button to ensure that all tanks are close to empty at the end of the job. To view the application rates, tap the Paint On Map button. A blue light will glow behind the product to indicate the specific product being displayed on the map. Refer to section 6.8.7 Fit To Field for more information on this feature. 102 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Always tare bins with an empty tanks, the fans running and pressurized tanks. Tank weights should also be viewed with tanks pressurized. 6.7.3 Modify Packing Pressure To modify packing pressure, tap the packing pressure panel in the HUD. This will pull up a window that will allow the user to modify packing pressure and SCT settings. The preset packing pressure is displayed and can be modified. Tap the input field or use the (+/-) buttons to increase or decrease packing pressure. Opener engage and disengage times can also be set in this window. Tap the input field or use the (+/-) buttons to increase or decrease engage/disengage times. 6.7.4 Switchbox Operation The switchbox allows the user to toggle individual meters and opener sections on or off, as well as the bins. To pull up the switchbox, tap the Switchbox button on the operate screen. Tapping any button will turn them ON or OFF. The button will indicate when it is on by a green light. SCT on the openers can only be activated by tapping the All SCT button. Tap it again to deactivate SCT or tap the individual section buttons to deactivate a specific section. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 103 6.7.5 Master & Slave iPads If the user wants to add an auxiliary iPad to the system, it can be added, but will be designated as a slave and not have control of the implement. This is to enable the user to view another screen while seeding without affecting seeding operations. The user may wish to use the slave to view blockages and alarms while seeding. To add a slave iPad to the system follow these steps: 1. Boot up the app normally with one iPad, this will establish the first iPad as the Master. 2. Connect the second iPad normally, by connecting to the same Wi-Fi signal and booting up the app normally. 3. An alert will appear on the Master iPad’s screen alerting the user that another iPad has been connected and request to relinquish master control. Tap the Confirm button to maintain control or no to transfer Master status to the other iPad. 104 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 6.8 Starting a New Job NOTE A maximum of ten jobs can be open. The (+) button will be grayed out if the user attempts to add an eleventh job. A job must be ended in order to clear it. 6.8.1 New Job Profile 1. Tap the Select Job panel in the HUD. 2. Tap the blue (+) button in the top right corner of the screen to go to the new job page. 3. Tap the Job Name input field to enter the job name to pull up the keypad and type the name of the job. 4. Tap the Field input field and tap the New button on the dropdown list. This will pull up the keypad, enter the field name. Tap the Done button to confirm. Refer to Section 6.8.5 Creating Field Boundaries to learn how to set and edit field boundaries. NOTE When starting a job, feedback is shown in the bottom window of the screen. Yellow messages will allow the job to start, but Red messages will not allow the job to start. The images on the next page displays a critical message because no product profiles have been assignes to the bins. Once the product profiles are entered the alarm will clear. Continue to Product Configuration SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 105 6.8.2 Product Configuration The available bins will be displayed in the Product Configuration column. There will be either a (wheat sheaf) that indicates the seed airstream or a (pile of granules) that indicates the fertilizer airstream to the left of each bin listed. Refer to Section 4.6 Diverting Airstreams. Tap Bin 1 to configure the first tank and pull up a product profile from the database. To create a new product profile, follow the instructions in the next section. NOTE Bin 1 refers to the front most bin on the Aircart. The Bins are numbered in their order on the Aircart front to back. Continue to Product Profiles 6.8.2.1 Product Profiles 6. Once a product is selected, application rates, rate bump increments, and calibration numbers are displayed as preset values. These values can be changed by the user by tapping the input field to pull up the keypad or by tapping the (+/-) buttons to manually adjust the values. Creating a new product profile: 1. Tap the New button to add another product profile and input custom values. 2. Enter the desired values and tap the Done button to save the profile. The new product profile will now appear last on the list. Continue to Tank Pairing 106 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Existing products can be edited. To edit preset product values tap the Pencil icon. Preset rates and recommended roller types can be edited using this feature. Tap Done to save all changes. 6.8.3 Tank Pairing The iCon system allows the user to control how product emptied from the bins. This allows the user to empty certain tanks first or have tanks empty at the same rate to keep the Aircart balanced during operation. Chaining Tanks NOTE Only two tanks can be chained or combined. The tanks must both have the same rollers in order to be chained or combined Chained tanks will empty one after the other in the order that they appear in the system. For example, if Bin 1 is chained to Bin 2, bin 1 will empty first before switching to Bin 2. During seeding, Bin 1 will seed 100% of the application rate until there are 200 lbs. of product in the tank. The second tank in the chain will then take on 100% of the application rate. This will leave 200 lbs. of product in Bin 1. This will eliminate any patches in application as the tanks switch. The remaining 200 lbs of product can be emptied form the tank using the Command Motor Speed feature in the settings. Refer to Section 6.5.4.3 Settings for more information on the Command Motor Speed feature. Bin 1 100% Bin 2 200 lbs. 0% 100% Combined Tanks Combined tanks will proportionally divide the application rates based on their weight so that they both empty at the same time. Bin 1 75% Bin 2 Application Rate 25% 100% SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 107 1. To pair tanks, select a tank in the product configuration column. Combine will appear at the bottom of the menu. 2. Tap Chain or Combine. 3. All Bins without a product profile will be displayed as an option. Tap the Bin # with the same product to chain or combine tanks. 4. Once the bin is selected, the product profile from the first bin will automatically transfer to the second and an icon will appear to the right of the tank indicating whether the two tanks are chained or combined. 108 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 6.8.4 Setting Headlands Headlands can be set as SCT obstacles so that they can be seeded last to reduce compaction and uneven seed depth on headland soil. The user can decide to seed the headland first or last, seeding the headland last allows all product to be seeded on its last pass without the compaction that occurs when the tractor repeatedly turns on seeded headlands. Seeding headland first: If the user wants to seed the headland first, leave the headland set at zero. Seeding headlands last: Set the headland to (twice the Toolbar width-10’).For example a 60’ Toolbar should have a headland of 110’. This will allow for a field boundary to be created, while leaving a second pass unseeded that will be slightly less than the Toolbar width to allow for total coverage of the headland. 6.8.5 Creating Field Boundary Because Sectional Control® is always looking for unseeded area, a field boundary allows the machine to recognize the intended seeding area. Without a field boundary the openers and meters may unintentionally engage when passing over headlands as it looks for unseeded area. Setting a field boundary focuses the GPS on the area within, so that the user may drive outside the boundary without seeding. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 109 6.8.5.1 Defining Field Boundary (Headland First) NOTE It is recommended that seeding headlands is done in manual mode, especially when using an existing boundary. 1. After tapping the Begin button, start driving around the perimeter of the field, tap the Red button at the top of the HUD to begin recording the field boundary. The map will illustrate the coverage in real time. 2. Once the starting point has been reached, the monitor will ring and prompt the user to close the boundary. Once the boundary is closed seeding may begin. 6.8.5.2 Defining Field Boundary (Headland Last) 1. After tapping the Begin button, start driving around the perimeter of the field, tap the Red button at the top of the HUD to begin recording the field boundary. A Pause button will appear when tapped to allow for breaks when setting the field boundary. The map will illustrate the coverage in real time. 110 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 2. Once the starting point has been reached the, monitor will ring and prompt the user to close the boundary. Once the boundary is closed seeding may begin. Refer to Section 6.8.5.3 Editing Headlands to remove certain sections as obstacles 3. SCT obstacles will be displayed as hashmarks that denote already seeded areas. The headland is temporarily programmed as an obstacle until the last pass. 6.8.5.3 Editing Headlands When a headland is left to be seeded last, it is not necessary to leave all sides as obstacles, because seeding will likely take place in one direction, therefore the headlands that run parallel to seeding direction may be removed. 1. Once the Field boundary is set and closed, a headland will appear on the map as an obstacle in orange and grey hashmarks. The icon system will automatically enter edit headland mode. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 111 2. To cut away the desired sections of headland tap and hold the black border around the field boundary. A blue circle will appear around the fingertip and close around the selected point on the headland. Hold this point until the blue circle has vanished. An orange line will appear once the finger is removed to show the point where the headland will be cut. Removing Headland Cuts To remove a headland cut, tap and hold the point of the cut on the black border, a red circle will appear and enclose around the fingertip. Release after the red circle has disappeared, this will remove the cut. 3. Repeating the last step, make as many headland cuts as needed and tap the Pencil icon at the top of the HUD to exit headland editing mode. The system will ask for confirmation. Tap the OK button to edit the headlands. The hash marks between the cuts will disappear. Seeding can now resume with the field boundary set, seeded and headlands marked as obstacles. 112 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE The headland cuts will be visible after the user has confirmed the headland edit. The hashmarks may take a moment to disappear. The user can tap and drag the map to help refresh the image. 6.8.6 Creating Obstacles During seeding, it may be necessary to create an obstacle in the field. Like the boundary definition, SCT is always looking for unseeded land and may engage opener sections while seeding headlands around undefined obstacles. With the boundary and obstacles defined, the SCT system will know what areas are not intended to be seeded. 1. Seed around the obstacle 2. When the obstacle boundary has been made, the map will indicate the area inside the last pass as a potential obstacle. 3. Double tap the area inside the seeded boundary to turn it into an obstacle. The gray shaded obstacle will change to the orange hashmarks. The obstacle will now be ignored by SCT. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 113 6.8.7 Fit To Field Fit to field is used when switching products at the end of the field and wanting as little product in the tank as possible. User must be in a job with a field boundary defined. When using fit to field ensure the remaining acres do not have any obstacles or un-seedable acres as this will greatly affect the outcome. To use Fit To Field: 1. Select the desired bin. 2. Tap the Fit to Field button. The system will automatically adjust the rate using the amount of product in the tank compared to the amount of seedable acres remaining in the field. 114 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Review the new application rate to determine if the rate is achievable. There is a built in threshold for the Fit to Field feature to not empty the tank fully. This ensures no skips in the field. The user can use the command motor feature to fully empty the remaining product from the tank. 6.9 The Cloud The cloud allows the user to sync all job data and prescription maps from their Seed Hawk account to the iPad control system. The cloud is a data storage system that allows users online access to resources. 6.9.1 Finishing Jobs When a field is complete, Jobs must be formally ended so that job reports can be saved on the user’s Seed Hawk Account through the cloud. 1. Tap the Job Name panel on the HUD to Bring up the job statistics menu. 2. Tap the Exit Job button to go to the job profile page. This page will also show the seeding statistics for the job. 3. Tap the End Job button to save the job. iCon will take a moment to package the job and save it to the iPad’s memory. Continue to the next section for instructions on syncing with the Cloud. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 115 6.9.2 Syncing With the Cloud The cloud is where all the job data is stored and it is connected to the Seed Hawk account. Jobs that are saved on the iPad can be synched easily with the cloud and the Seed Hawk account on the website. This allows the user to quickly deposit information into an external database for review. NOTE The app will not connect or boot up. 1. While in range of an internet Wi-Fi connection, close the iCon app and navigate to the Wi-Fi settings screen. 2. Disconnect from the Aircart gateway, and connect to your local Wi-Fi network. 3. Close the settings and re open the iCon app. 5. Sign in using your Seed Hawk account name and password. 4. Using one finger, slide the Cloud logo from the bottom left side of the screen to the right side. This will open the cloud. 116 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 6. At the bottom of the page, tap the Sync tab to go to the sync page and tap the Sync Now button. This will download all the recent jobs from your iPad to your Seed Hawk account. This process also downloads all prescription maps on your Seed Hawk account to the iCon app. List Views Tap the Reports tab, or the Maps tab to see a list of previous jobs that are currently being saved in the Cloud. Items can be selected and deleted by tapping the buttons on the left and tapping the Delete Selected button. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 117 6.10 GPS The iCon system uses an Ag Junction A325 GPS receiver. The receiver is equipped with a 10 Hz option. For further upgrades including Edif and RTK contact your Ag Junction Dealer. NOTE After a power cycle it may take several minutes for the GPS receiver to acquire signal and GPS Lock. The light on the GPS receiver indicates signal status: Red: Power present, but no GPS signal Amber: GPS Loc, no DGPS position Green: DGPS position Flashing any one of these colours: Bluetooth is connected No light: No power The GPS status displayed on the App: Red: No GPS Signal Green: GPS signal Lock Seeding Without GPS: If GPS signal is lost during a job an alarm will show prompting the user to Exit the job until GPS signal is acquired or resume the job using a set vehicle speed. 118 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE If resuming the job without GPS signal, no features that use GPS input will work. Features such as Section Control, Mapping, Acres remaining etc will be disabled. 7.0 Maintenance 7.1 Maintenance Schedule 7.1.1 Aircart Maintenance Check Clean Lube A/R Replace as Required Frequency (hours) Item Wheel Hubs & Main Frame 100 Metering System Shaft 25 Metering Components 100 Fan System Intake 10 Fan System & Fan Blades 10 Fill Auger / Conveyor System 100 Tanks & Meters 100 Fill Auger System Pillow Block Bearings Fill Auger System Universal Joints 10/100 10/100 Hydraulic Return Line 100 Check all machine fasteners 100 Wheel hub fasteners and tire pressure 10 Service Notes 100 hrs or annually re-pack bearings or two pumps grease 100 hrs or start and end of season. Grease ports and motor/shaft connection. 100 hrs or before seeding, or between product changes 10 hrs or daily (remove accumulated debris) 10 hrs or daily (must be intact and clean) When changing between products, or when stored for long periods of time When changing between products, or when stored for long periods of time 10 hrs or daily, and 100 hrs or annually 10 hrs or daily, and 100 hr or annually At end of seeding season, or when stored for long periods of time At the beginning of every season. 10 hrs or daily (inflate to proper pressure and ensure hubs are torqued and fasteners are in good condition) SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 119 7.1.2 Toolbar Maintenance Item Frequency (hours) Service Notes Daily 2 fittings: 1-top, 1-bottom 1/8” (3mm) max tighten castor bolt if max exceeded 100 hrs or annually re-pack bearings or 2 pumps grease Castor Wheel Plate grease fittings 12 Castor Wheel Plate gap 100 Wheel Hubs main frame 100 Wheel Hubs wing 100 100 hrs or annually 100 100 hrs or annually Wheel Hubs packer wheel Seed/Fertilizer Knives & related components 10/100 Wings down (if configured) 100 Ball lock valves open 100 Dump Line open drain in pail 100 Hydraulic Cylinders cylinder seals Check all machine fasteners Tires air pressure Opener Pivot Points 10 / A/R 100 10 100 10 hrs or inspect daily, and, 100 hrs or before seeding At end of seeding season, or when stored for long periods of time At end of seeding season, or when stored for long periods of time At end of seeding season, or when stored for long periods of time 10 hrs or daily; inspect & A/R replace as required (A/R) At the beginning of every seeding season. 10 hrs or daily; inflate to proper pressure Annually re-torque 120 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL Check Clean Lube A/R Replace as Required 7.2 Hydraulic Cartridges Hydraulic cartridges, which are located on hydraulic block, should only be removed, inspected and cleaned at the end of each seeding season if problems occur with them. Some cartridges may be disassembled for additional access for cleaning. It is recommended that the disassembly and further cleaning of this type of cartridge be performed by a technician trained in hydraulic component servicing. 7.3 Hydraulic Cylinders Inspect hydraulic cylinder seals and hose connections at cylinder fittings every 10 hrs or daily. Tighten any loose fittings. To replace worn or damaged cylinder seals, contact a technician trained in hydraulic maintenance and repairs if assistance is required for replacing cylinder seals. Cylinder Seals Hose Fitting SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 121 7.3.1 Hydraulic Hoses Proper maintenance of hydraulic hoses can lead to a longer service life for the part, as well as serves as an important safety measure against component failure. Hydraulic systems operate at high pressures and temperatures that can cause serious injury. Regular maintenance and inspection of hydraulic hoses can greatly reduce the chance of accidental failure. DANGER! Never attempt to service or inspect hydraulic hoses while the system is active and pressurized. Hose failure causes high-pressure oil jets that can pierce skin and cause severe burns. Always wear proper protective equipment when performing any type of service to hydraulic systems. Ensure that all hydraulic system components are kept clean and in proper working condition. Use a piece of cardboard or wood to check for hydraulic leaks. Check Hydraulic hoses regularly for wear and replace as needed. Contact your dealer to purchase replacement hoses specified by Seed Hawk. DO NOT mix and match hydraulic hoses from different brands as they are tested and specified to different failure thresholds. Always contact your dealer or Seed Hawk Service professionals when replacing Hydraulic hoses. When replacing hoses always route hoses the same as those being replaced to ensure that the part is not subjected to wear, rubbing, kinking etc... Ensure all fittings, couplings and other hydraulic connections are intact and properly tightened before operating implement hydraulic system. Ensure all fittings, couplings and other hydraulic connections are intact and properly tightened before operating implement hydraulic system. Hydraulic fluids are highly flammable. Always keep open flames and ignition sources away from hydraulic fluids. 122 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 7.4 Mainframe Castors and Wing Hinges 7.4.1 Main Frame Wheel Hubs & Castor Plates Lubricate Wing Castor DAILY to ensure the smooth operation of. The two fittings are on the upper and lower castor wheel plates. Measure gap between castor wheel plates and tighten nuts every 100 hours. The gap should not exceed 1/8 in. (3mm). Adjust gap, if necessary, by tightening the nuts on top of castor wheel plate assembly. Grease Fittings Castor Plate Gap Lubricate main frame wheel hubs daily. Refer to Section 7.4.2 Wheel Hubs for hub grease points. 7.4.2 Wheel Hubs Lubricate Wing Wheel Hubs every 100 hours or annually. Lubricate Packer Wheel Hubs every 100 hours, or annually. Grease Fitting Grease Fitting SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 123 7.4.3 Wing Hinge Points Grease all wing hinge points once a week. Grease Fitting 7.4.4 Seed & Fertilizer Knives Inspect Seed and Fertilizer Knives every 10 hours or daily for general condition and trash build up. When seeding in muddy conditions, check for mud build up between the packer tire and packer arm. Perform a more thorough inspection every 100 hours and before each seeding season. Check for loose hardware, worn knife points, and overall play within the individual components and service as needed. Refer to Section 3.6.1 Quick Pin Opener, pertaining to the torque specifications for openers. 124 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 7.5 Replacement Parts & Aftermarket Options 7.5.1 Standard Knife Configuration Seed Knife Fertilizer Knife Fertilizer Knife Holder Seed Knife Holder Roll Pins Seed Knife Insert 321030-1 321036-3 34-3 3210 321028-2 Roll Pins Seed Knife Insert Cast Drop Tube Cast Drop Tube 7.5.1.1 Knife Options Seed Hawk offers a variety of seed and fertilizer knife configurations to cater to a range of product delivery options and customizable row spacings. Cast Knives Cast dry fertilizer knife w/ cast drop tube Cast dry & NH3 fertilizer drop tube Cast dry & liquid fertilizer knife w/ cast drop tube Cast seed knife w/ liquid fertilizer drop tube. Cast seed knife w/ liquid fertilizer drop tube SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 125 Knives with Stainless Clip Dry fertilizer knife Dry & liquid or NH3 fertilizer w/rubber drop tube Liquid fertilizer knife Seed knife w/rubber drop tube Contact local dealer for instructions on how to convert Single Side Band opener to accommodate the Twin Wing seed knife. 7.5.2 Acoustic Blockage Sensor 2016 Seed Hawk Toolbars can be outfitted with a new acoustic blockage sensor that connects wirelessly to the iCon control module. Seeds leaving the manifold bounce off a surface as they enter a seed run, creating a small soundwave. The sounds are relayed to a nearby Electronic Control Unit (ECU) that converts the analogue signals to a digital signal that is then wirelessly transmitted to the control module which will display system status and blockages. 7.5.3 NH3 Kit with PM4 Liquid fertilizer and anhydrous ammonia kits are available for all Seed Hawk machines. For information on liquid and NH3 kits contact your Seed Hawk dealer. 126 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 7.6 Storage NOTE Failure to remove product prior to storage will greatly increase the rate of corrosion in the tanks and meter. Prior to storage remove all product from tanks, meters, and fill auger (or conveyor). Also, ensure that the meters are thoroughly vacuumed or washed. If the Aircart is washed be sure to dry the system out afterwards by opening the lids and running the fans for 30 minutes. This will prevent damage occurring from ice buildup, and prevent product sticking to wet components which creates blockages. When stored outside tightly cover the fans to seal water out of the airstreams. The service life of the Aircart seals can be extended by unlatching the lids and loosening the thumb nuts on the cleanout doors. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 127 128 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 8.0 Troubleshooting 8.1 Wireless Connections No connection to iPad/iPad spontaneously loses master control. Possible Cause iPad not connected to gateway Wi-Fi. No power to gateway. No power to wireless repeater/weak signal. Solution Verify the iPad is connected to the correct network. The network name should be “ICONXXXXXX” where XXXXXX is the Gateway serial number. Check Gateway LED to ensure that it’s on solid Green. If the LED is off, ensure that power is on to the Gateway. Check Repeater LED. Make sure at least two “bars” are lit. If none are on, ensure that power is on to the repeater. If less than four, ensure that there is a clear line of sight between the Gateway and repeater. Also, ensure that there is a clear line of sight between the iPad and the repeater, iPad and Gateway, and the WBM ECUs and the repeater. The user may need to position the iPad so it is clear of other radios and terminals. *If all above hardware items are in order, cycle power to the Gateway. Close and re-open app. If the problem persists, contact your Seed Hawk dealer. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 129 Wireless Blockage and Flow Monitor ECU(s) not reporting. Possible Cause No power to ECU(s). No power to wireless repeater/weak signal. Not all WBMs are connected to the ECU. Solution Check WBM ECU(s) LEDs to ensure they are flashing red. If the LED is off, check power to the ECU. If the LED is solid, contact your dealer. Check Repeater LED. Make sure at least two “bars” are lit. If none are on, ensure that power is on to the repeater. If less than four, ensure that there is a clear line of sight between the Gateway and repeater. Cycle power to the WBM ECU(s) and check for connectivity. *If all above hardware items are in order, cycle power to the Gateway and WBM ECUs. Close and re-open app. Re-run WBM Wi-Fi synchronization on the affected ECU(s) and then check for connectivity.If the problem persists, contact your Seed Hawk dealer. Wireless Blockage and Flow Meter ECU(s) will not "pair" Possible Cause Incorrect serial numbers. No power to ECU(s) No power to wireless repeater/weak signal. Solution Double-check the serial number on the ECU and make sure it is entered correctly. Check WBM ECU(s) LEDs to ensure they are flashing red. If the LED is off, check power to the ECU. If the LED is solid, contact your dealer. Ensure the ECU has clear line of sight to the Gateway. Cycle power to the WBM ECU(s) and check for connectivity. Move the ECU closer to the gateway and ensure there’s clear line of sight to the Gateway. 130 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL Blocked run won't clear Possible Cause Solution Make sure the ECU is configured to the correct section in the Auto Configuration screen. ECU monitoring wrong Make sure the ECU port is mapped to the correct section. run in the Manual Configuration screen. Check sensor tube to ECU for crimps and tears Damaged or disconnected that may affect the acoustic signal. sensor tube. Ensure the sensor tube plugged into an ECU port. Use a screwdriver or hammer to lightly tap on the specific ECU port. Check the app to see if the run becomes unblocked on the screen. If not, swap this run with another and try the tapping to see if the new run registers. Check the plate inside the sensor for material buildup. Clean excess product from inside the sensor, trying not to dent the metal plate inside. If the problem persists, move the tube to another ECU port and re-configure. Cap off the unused ports. ECU port blocked Sensor plate is dirty *If the problem persists, contact your Seed Hawk dealer. Aircart fans won't turn on Possible Cause iPad not connected to gateway Wi-Fi. Fan circuit not engaged. Solution Verify the iPad is connected to the correct network. The network name should be “ICONXXXXXX” where XXXXXX is the Gateway serial number. Check all hydraulic connections between the tractor and the fans. Make sure the manual valve is set for the fans, not the auger. *If the problem persists, contact your Seed Hawk dealer. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 131 8.2 Troubleshooting Toolbars Cannot Adjust Shank Pressure Probable Cause Incomplete engagement of hydraulic quick couplers. Lock valves for shanks are set in closed position. Solution Inspect quick couplers to ensure complete engagement. Ensure that both lock valves, one at the manifold and one at the tractor quick coupler, are set to the open position. No electrical power to Check for broken wire in harness to solenoid coil. shank solenoid valve. No electrical power to Check for broken wire to shank pressure adjustshank pressure adjustment ment motor. motor. Disconnect coupler at Circuit #1. If pressure is Tractor hydraulic selector now adjustable, repair the tractor selector valve valve not holding pressure. (make sure the lever is in working position not float). Activate solenoid valve manual override. If the Solenoid coil shank pressure responds properly, replace the malfunctioning. coil also check for power going to coil. Remove solenoid valve cartridge per repair inShank solenoid valve structions in the maintenance section of this Opcartridge contaminated. erator’s Manual, inspect to make sure all o-rings are not damaged, then clean and replace. Shank pressure gauge Remove and replace pressure gauge if not remalfunctioning. sponding to increase and decrease of pressure. Shanks do not maintain packing pressure on hilly terrain Probable Cause The “IN” pressure gauge indicates less than 1200 psi. Excessive field operating speed. Intermittent electrical power supply to shank solenoid coil. Solution Inspect quick couplers to ensure complete engagement. Reduce field operating speed. Ensure all electrical connections are fully engaged and no open electrical circuits to coil. 132 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL NOTE Trip/packing pressure may be momentarily increased by activating hydraulic circuit #1 while passing through a shallow dip in the terrain. Shanks will not go down under pressure Probable Cause Pivot points are too tight or seized. Solution Loosen up pivot points about 1/8 of a turn. Don’t over loosen them. Wing hydraulic system does not maintain pressure Probable Cause The “IN” pressure gauge indicates less than 1200 psi. Check 7-plex wing down value (only on 7-plex machines (72 ft. and up)). Wing lift cylinder piston leaking. Solution Inspect quick couplers to ensure complete engagement. Remove, inspect o-rings, clean and replace cartridge if necessary. Remove hose from rod end of cylinder. If oil discharges, seal is leaking. Remove and replace seal. Wings do not rise Probable Cause The “IN” pressure gauge indicates less than 1200 psi for smaller implements and less than 2100 psi for larger implements. Wing cylinder piston seal leaking. Solution Inspect quick couplers to ensure complete engagement. Check to see that the circuit is putting out enough pressure. Remove hose from rod end of cylinder. If oil discharges, seal is leaking. Remove and replace seal. Cannot maintain packing pressure or shanks/shanks will not stay up during transport Probable Cause Seal damaged in shank cylinder. Check o-rings on meter engage valve also make sure meter engage switch is shut off. Solution Pressure shanks up and keep locked on. Undo main bridle hoses on the rod end of cylinder on both ports. If oil is flowing out of a hose, then it is that rank on that wing that has a seal leak. Move down that rank, undoing the hoses on the rod end of each cylinder. When the oil quits flowing, it is the previous cylinder with the faulty seal. Replace cylinder seal(s) and repeat process in case of more than one faulty seal. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 133 8.3 Troubleshooting the Lodar Remote RECEIVER Check power supply is ON 5V LED is ON: Check the LED marked FAULT FAULT LED is OFF FAULT LED is ON: Lodar has detected an overload; Switch OFF Receiver and disconnect ALL output wires from sockets. Switch ON Receiver Check LED marked 5V 5V LED is OFF: Check power supply at Lodar input. If power IS present: Lodar has a FAULT; speak to your supplier If power is NOT present: make the power supply good Check LED marked FAULT FAULT LED FLASHES Press SET FAULT LED is ON Lodar has a FAULT; speak to your supplier Switch OFF Receiver then Switch ON Receiver. If FAULT LED FLASHES then immediately PRESS and HOLD SET for 5 seconds. The Transmitter should now have been re-registered to the Receiver Check LED marked SET Set LED is OFF SET LED is ON: Operate Transmitter Buttons one at a time and check that the corresponding output LED switches ON One or more LED’s FAIL to light Lodar has a FAULT; speak to your supplier Check LED marked SET Set LED is OFF Lodar has a FAULT; speak to your supplier All LED’s LIGHT: Re-connect output wires one at a time into sockets checking each time that they still operate? FAULT LED is activated and SET LED is OFF: then the relevant output has a fault Repair FAULT FAULT LED is not activated Lodar OK TRANSMITTER Fit new battery Press the SET Button LED ON LED OFF Release the SET Button Transmitter FAULT LED BLINKS LED OFF Press all Function Buttons in turn Transmitter FAULT LED ON when each Button is Pressed LED OFF when one or more buttons are pressed Release the STOP Button Transmitter FAULT LED OFF and does not BLINK LED BLINKS Keypad is OK Transmitter FAULT Re-register Transmitter with Receiver 134 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 8.4 iCon Error Codes 520192 NOTE FMI Stands for "Failure Mode Indicator." If the user is unable to resolve an alarm, the FMI will be helpful to Seed Hawk Service Representatives. Alarm Description FMI Warning A meter motor becomes unresponsive during its use 7 Warning A meter motor has current limited 6 Possible Solution Pull out meter motor, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. Check meter roll and housing for debris. If OK, pull out meter, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. 520193 Alarm Description Notification A meter motor is drawing 2A for greater than 30 seconds FMI Possible Solution 0 Check meter roll and housing for debris. If OK, pull out meter, use manual motor screen to command it on. FMI Possible Solution 520194 Alarm Description Warning A meter motors PM4 indicates an Output Overcurrent Warning A meter motors PM4 indicates Indicates an Hbridge Fault 6 Check motor wiring for short circuit. If OK, swap motors and retest that channel. 12 Check meter roll and housing for debris. If OK, pull out meter, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 135 520195 Alarm Description FMI Warning A meter motors PM4 indicates a Device Overcurrent 6 Warning A meter motors PM4 is unresponsive. 7 Possible Solution Check meter roll and housing for debris. If OK, pull out meter, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. Check PM4 LED. If on, check CAN wiring. 520196 Alarm Description Notification A meter motor is drawing 20% more than the average tank current Notification A meter motor is drawing 20% less than the average tank current. FMI Possible Solution 0 Check meter roll and housing for debris. If OK, pull out meter, use manual motor screen to command it on. 1 Check meter roll and housing for impeded flow from the tank (product bridging or debris blocking the flow). 520197 Alarm Description FMI Warning A tanks agitator has stopped turning 7 Warning A tanks agitators PM4 indicates an Hbridge Fault 12 Possible Solution Pull out agitator motor, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. Check product in the tank for moisture or chunks. If OK, pull out motor, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. 136 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520198 Alarm Description Warning A tanks agitators PM4 indicates an Output Overcurrent FMI Warning A tanks agitators PM4 indicates an Hbridge Fault Possible Solution 6 Check motor wiring for short circuit. If OK, swap motors and retest that channel. 12 Check product in the tank for moisture or chunks. If OK, pull out motor, use manual motor screen to command it on. Inspect wiring for shorts or broken wires. Swap motor with another to see if the motor is bad or if the wiring is the problem. 520199 Alarm Description Warning A tanks agitators PM4 indicates a Device Overcurrent Warning A tanks agitators PM4 is unresponsive FMI Possible Solution 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 7 Check PM4 LED. If on, check CAN wiring. 520201 Alarm Description Warning Packing Pressures PM4 indicates an Hbridge Overcurrent Warning Packing Pressures PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 137 520202 Alarm Description Warning Packing Pressures PM4 indicates an Hbridge Overcurrent Warning Packing Pressures PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. FMI Possible Solution 520203 Alarm Description Warning Packing Pressures PM4 indicates an Hbridge Overcurrent 6 Inspect wiring for shorts or broken wires. 520205 Alarm Description FMI Possible Solution Critical Fan 1 speed is below Check fan RPM. Inspect fan hydraulic circuit. 1 Check total commanded flow from the tractor. 1000 rpm while applying product 520206 Alarm Description FMI Possible Solution Critical Fan 2 speed is below Check fan RPM. Inspect fan hydraulic circuit. 1 Check total commanded flow from the tractor. 1000 rpm while applying product 138 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520207 Alarm Description FMI Possible Solution Critical Fan 1 PM4 indicates Check fan RPM. Inspect fan hydraulic circuit. 6 Check total commanded flow from the tractor. an Output Overcurrent Critical Inspect wiring for shorts or broken wires. Fan 1 PWM indicates 12 Swap hydraulic coil with another to see if the coil an Hbridge Fault is bad or if the wiring is the problem. 520208 Alarm Description Critical Fan 1 PM4 indicates an Output Overcurrent Critical Fan 1 PM4 is unresponsive FMI Possible Solution 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 7 Check PM4 LED. If on, check CAN wiring. 520209 Alarm Description Critical Fan 2 PM4 indicates an Hbridge Fault Critical Fan 2 PM4 indicates an Output Overcurrent FMI 12 6 Possible Solution Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. Inspect wiring for shorts or broken wires. Swap fan speed sensor with another to see if the sensor is bad or if the wiring is the problem. 520210 Alarm Description FMI Possible Solution Critical Check wiring on all 6-pin output connectors and Fan 2 PM4 indicates 6 the 4-pin input connector. a Device Overcurrent Critical Fan 2 PM4 is unre7 Check PM4 LED. If on, check CAN wiring. sponsive SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 139 520211 Alarm Description Warning An Opener PM4 indicates an Hbridge Overcurrent Warning An Opener PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. FMI Possible Solution 520212 Alarm Description Warning An Opener PM4 indicates a Device Overcurrent Warning An Opener PM4 is unresponsive 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 7 Check PM4 LED. If on, check CAN wiring. 520214 Alarm Description Fatal No device mapping configuration file (PM4/LC3) exists FMI 31 Possible Solution Call dealer. 520215 Alarm Description Fatal No implement configuration file (Options/ Toolbar Geometry) exists FMI 31 Possible Solution Call dealer. 140 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520218 Alarm Description Warning SBR’s PM4 indicates an Hbridge Overcurrent Warning SBR’s PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 520219 Alarm Description FMI Possible Solution Warning SBR’s PM4 is unre7 Check PM4 LED. If on, check CAN wiring. sponsive Warning Check wiring on all 6-pin output connectors and SBR’s PM4 indicates 6 the 4-pin input connector. a Device Overcurrent 520220 Alarm Description FMI Possible Solution Warning Inspect wiring for shorts or broken wires. The Wing Down PM4 6 Swap hydraulic coil with another to see if the coil indicates an Hbridge is bad or if the wiring is the problem. Overcurrent Warning Inspect wiring for shorts or broken wires. The Wing Down PM4 12 Swap hydraulic coil with another to see if the coil indicates an Hbridge is bad or if the wiring is the problem. Fault 520221 Alarm Description FMI Possible Solution Warning The Wing Down PM4 7 Check PM4 LED. If on, check CAN wiring. is unresponsive Warning The Wing Down PM4 Check wiring on all 6-pin output connectors and 6 indicates a Device the 4-pin input connector. Overcurrent SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 141 520222 Alarm Description Fatal No PM4’s are present in the system FMI 7 Possible Solution Call dealer. 520223 Alarm Description FMI Fatal The tablet is disconnected on from the gateway 7 Possible Solution Check that iPad is configured for the correct WiFi signal Check the Gateway LED. - If off, check Gateway power cable Check the repeater LED. - If off, check the repeater power cable. 520224 Alarm Description Warning The Liquid Pressure Sensor PM4 indicates an Hbridge Overcurrent Warning The Liquid Pressure Sensor PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap sensor with another to see if the sensor is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap sensor with another to see if the sensor is bad or if the wiring is the problem. FMI Possible Solution 520225 Alarm Description Warning The Liquid Pressure Sensor PM4 is unresponsive Warning The Liquid Pressure Sensor PM4 indicates a Device Overcurrent 7 Check PM4 LED. If on, check CAN wiring. 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 142 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520226 Alarm Description Warning SBR’s PM4 indicates an Hbridge Fault Warning SBR’s PM4 indicates an Output Overcurrent FMI 12 Possible Solution Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. FMI Possible Solution 520227 Alarm Description Warning The 3-Way Liquid Control Valve PM4 is unresponsive Warning The 3-Way Liquid Control Valve PM4 indicates a Device Overcurrent 7 Check PM4 LED. If on, check CAN wiring. 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 520228 Alarm Description Warning The 3-Way Liquid Control Valve PM4 indicates an Hbridge Overcurrent Warning The 3-Way Liquid Control Valve PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 143 520229 Alarm Description Warning The 3-Way Liquid Control Valve PM4 indicates an Hbridge Fault Warning The 3-Way Liquid Control Valve PM4 indicates an Output Overcurrent FMI Possible Solution 12 Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. 6 Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. 520230 Alarm Description Warning The Liquid Flow Meter PM4 is unresponsive Warning The Liquid Flow Meter PM4 indicates a Device Overcurrent FMI Possible Solution 7 Check PM4 LED. If on, check CAN wiring. 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 520232 Alarm Description FMI Possible Solution Warning The Liquid Boom 7 Check PM4 LED. If on, check CAN wiring. Valve PM4 is unresponsive Warning The Liquid Boom Check wiring on all 6-pin output connectors and 6 Valve PM4 indicates the 4-pin input connector. a Device Overcurrent 144 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520233 Alarm Description Warning The Liquid Boom Valve PM4 indicates an Hbridge Fault Warning The Liquid Boom Valve PM4 indicates an Hbridge Overcurrent FMI Possible Solution 12 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. 6 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. FMI Possible Solution 520234 Alarm Description Warning Fan 1 speed is over the user defined limit while applying product 31 Turn down the fan speed. Inspect fan hydraulic circuit. 520235 Alarm Description Warning Fan 1 speed is under the user defined limit while applying product FMI 31 Possible Solution Check fan RPM. Inspect fan hydraulic circuit. Check total commanded flow from the tractor. 520239 Alarm Description Warning The Bin Pressure PM4 is unresponsive Warning The Bin Pressure PM4 indicates a Device Overcurrent FMI Possible Solution 6 Check PM4 LED. If on, check CAN wiring. 1 Check wiring on all 6-pin output connectors and the 4-pin input connector. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 145 520236 Alarm Description Warning Fan 2 speed is over the user defined limit while applying product FMI 31 Possible Solution Check fan RPM. Inspect fan hydraulic circuit. 520237 Alarm Description FMI Warning Fan 2 speed is below the user defined limit while applying product 31 Possible Solution Check fan RPM. Inspect fan hydraulic circuit. Check total commanded flow from the tractor. 520238 Alarm Description Warning The Bin Pressure PM4 indicates an Output Overcurrent Warning The Bin Pressure is below 1 psi while both fans are above 1000 rpm w/ 10 second delay Warning The Bin Pressure PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. 1 Inspect wiring for shorts or broken wires. Swap sensor with another to see if the sensor is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap valve with another to see if the transducer is bad or if the wiring is the problem. FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 520240 Alarm Description Critical Fan 1 PM4 indicates an Hbridge Overcurrent Critical Fan 1 PM4 indicates an Hbridge Fault 146 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520241 Alarm Description Critical Fan 1 PM4 indicates an Hbridge Overcurrent Critical Fan 2 PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap hydraulic coil with another to see if the coil is bad or if the wiring is the problem. FMI Possible Solution 31 Inspect wiring for shorts or broken wires. Swap sensor with another to see if the sensor is bad or if the wiring is the problem. FMI Possible Solution 520242 Alarm Description Warning The Liquid Pressure is outside of the 5-40 psi range while system is running. 520243 Alarm Description Warning The Airstream Proximity Sensor PM4 is unresponsive Warning The Airstream Proximity Sensor PM4 indicates a Device Overcurrent 7 Check PM4 LED. If on, check CAN wiring. 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 520244 Alarm Description Warning The Airstream Proximity Sensor PM4 indicates an Hbridge Overcurrent Warning The Airstream Proximity Sensor PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap proximity sensor with another to see if the sensor is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap proximity sensor with another to see if the sensor is bad or if the wiring is the problem. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 147 520245 Alarm Description Warning At the current application rate, when a given solid tank only has enough product for 5 acres. FMI 12 Possible Solution If more than 5 acres remain, lower application rate or add product. 520246 Alarm Description FMI Possible Solution Warning The NH3 Control 7 Check PM4 LED. If on, check CAN wiring. Valve PM4 is unresponsive Warning The NH3 Control Check wiring on all 6-pin output connectors and 6 Valve PM4 indicates the 4-pin input connector. a Device Overcurrent 520247 Alarm Description FMI Possible Solution Warning The NH3 Control 6 Check PM4 LED. If on, check CAN wiring. Valve PM4 is unresponsive Warning The NH3 Control Check wiring on all 6-pin output connectors and 12 Valve PM4 indicates the 4-pin input connector. a Device Overcurrent 520248 Alarm Description Warning The NH3 Control Valve PM4 indicates an Hbridge Fault Warning The NH3 Control Valve PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap control valve with another to see if the valve is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. 148 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520249 Alarm Description Warning The NH3 Pressure is outside of the 5-120 psi range while system is running. FMI 6 Possible Solution Inspect wiring for shorts or broken wires. Swap pressure sensor with another to see if the sensor is bad or if the wiring is the problem. 520250 Alarm Description Warning The NH3 Pressure Sensor PM4 indicates an Hbridge Overcurrent Warning The NH3 Pressure Sensor PM4 indicates an Hbridge Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap pressure sensor with another to see if the sensor is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap pressure sensor with another to see if the sensor is bad or if the wiring is the problem. 520251 Alarm Description Warning The NH3 Pressure Sensor PM4 is unresponsive Warning The NH3 Pressure Sensor PM4 indicates a Device Overcurrent FMI Possible Solution 7 Check PM4 LED. If on, check CAN wiring. 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 520252 Alarm Description Warning The System Voltage is below 11V FMI 31 Possible Solution Check powerskid. Check battery. Check hydraulics to the powerskid. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 149 520253 Alarm Description Critical The System Voltage is below 10.5V and the PM4’s will be shut off. FMI 31 Possible Solution Check powerskid. Check battery. Check hydraulics to the powerskid. 520254 Alarm Description Fatal The System Voltage is below 9V and the Gateway will be shut off FMI 31 Possible Solution Check powerskid. Check battery. Check hydraulics to the powerskid. 520255 Alarm Description Warning A Tank Loadcell LC3 is unresponsive Warning A Tank Loadcell LC3 indicates a Device Overcurrent FMI Possible Solution 7 Check LC3 LED. If on, check CAN wiring 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. 520256 Alarm Description Warning A Tank Loadcell LC3 indicates an Output Overcurrent Warning A Tank Loadcell LC3 indicates an Output Fault FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap load cell with another to see if the load cell is bad or if the wiring is the problem. 12 Inspect wiring for shorts or broken wires. Swap load cell with another to see if the load cell is bad or if the wiring is the problem. 150 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520257 Alarm Description Warning The NH3 Master Valve PM4 is unresponsive FMI 7 Possible Solution Check PM4 LED. If on, check CAN wiring. 520258 Alarm Description Warning The NH3 Master Valve PM4 indicates an Hbridge Overcurrent Warning The NH3 Master Valve PM4 indicates an Hbridge Fault FMI Possible Solution Inspect wiring for shorts or broken wires. 6 6 Swap flow meter with another to see if the meter is bad or if the wiring is the problem. Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. 520260 Alarm Description Warning The NH3 Hydraulic Pump Control Valve PM4 indicates an Hbridge Fault Warning The NH3 Hydraulic Pump Control Valve indicates an Hbridge Overcurrent FMI 12 Possible Solution Inspect wiring for shorts or broken wires. Swap valve with another to see if the valve is bad or if the wiring is the problem. Inspect wiring for shorts or broken wires. 6 Swap flow meter with another to see if the meter is bad or if the wiring is the problem. FMI Possible Solution 520262 Alarm Description Warning The NH3 Flow Meter PM4 is unresponsive Warning The NH3 Flow Meter PM4 indicates a Device Overcurrent 7 Check PM4 LED. If on, check CAN wiring. 6 Check wiring on all 6-pin output connectors and the 4-pin input connector. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 151 520263 Alarm Description Warning The NH3 Flow Meter PM4 indicates an Hbridge Overcurrent FMI Possible Solution 6 Inspect wiring for shorts or broken wires. Swap flow meter with another to see if the meter is bad or if the wiring is the problem. 520264 Alarm Description FMI Possible Solution Warning The NH3 Boom 7 Check PM4 LED. If on, check CAN wiring. Valve PM4 is unresponsive Warning The NH3 Boom Check wiring on all 6-pin output connectors and 6 Valve PM4 indicates the 4-pin input connector. a Device Overcurrent 520265 Alarm Description Warning The NH3 Boom Valve PM4 indicates an Hbridge Fault Warning The NH3 Boom Valve PM4 indicates an Hbridge Overcurrent FMI Possible Solution 12 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. 6 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. FMI Possible Solution 12 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. 6 Inspect wiring for shorts or broken wires. Swap boom valve with another to see if the valve is bad or if the wiring is the problem. 520265 Alarm Description Warning The NH3 Boom Valve PM4 indicates an Hbridge Fault Warning The NH3 Boom Valve PM4 indicates an Hbridge Overcurrent 152 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 520266 Alarm Description Notification Tank Application Rate is outside expected range FMI 31 Possible Solution Recalibrate Troubleshooting BIT Results BIT (Built In Test) are self tests for the wireless blockage monitors. This chart will interpret the results of a BIT. BIT Label BIT Description Indicates if the ECU's Wi-Fi chip is present and able to Wi-Fi Present communicate with the Wireless Blockage Monitor app on the iPad Wi-Fi RSSI Indicates if the signal the ECU is receiving from the access point is strong. Failed Status Indicates The Wi-Fi chip in that ECU is in need of repair. The ECU will be unable to communicate any blockages to the WBM until this repair occurs. The signal that the ECU is receiving is weak. Does not necessarily indicate that a repair is needed, but a weak signal can create communication problems between the ECU and Wireless Blockage Monitor app. Audio Data Indicates if the ECU’s audio processing circuit is receiving signal from the flow sensor’s audio receivers (microphones) The audio receivers in the flow sensor(s) are in need of repair Audio Indicates if the ECU’s audio processing circuit can be communicated with and programmed by the Wireless Blockage Monitor app on the iPad The audio processing circuit in the ECU is in need to repair Troubleshooting ECU LED Color Flashing Red Solid Red Off Status ECU is receiving power, no BITs have failed ECU is receiving power, at least one BIT has failed ECU is not receiving power SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 153 8.5 PM4 & LC3 Replacement If a PM4 or an LC3 needs to be replaced, the user can manually swap old components quickly and easily. This section covers PM4 replacement specifically, but the work flow for PM4 and LC3 replacement is the same process. If a PM4/LC3 is not working properly, and alarm may appear in the Messages screen. 1. Navigate to the PM4/LC3 replacement screen through the settings tab. 2. Unplug the malfunctioning PM4/LC3 and replace with a new one. The new PM4/LC3 will appear in the Unmapped PM4/LC3 column. PM4's and LC3's are identified in the system by their serial numbers. The serial number will be identified on the PM4/LC3 itself. 3. Add unmapped PM4/LC3 and tap the Next: Test button. 4. To test the newly mapped PM4/ LC3, tap the Perform Test button. The LED on the new PM4/LC3 will blink rapidly for a moment to ensure that there it is communicating with the system. Tap the Next: Replace button to complete the PM4/LC3 replacement. 154 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 5. Once the PM4/LC3 has been tested, tap the Replace button to complete replacement and tap the Next: Test button. 6. Tap the Done button to confirm the replacement of the PM4/LC3 in the system. Seed Hawk recommends that PM4's and LC3's are replaced one at a time to avoid the confusion of multiple PM4/LC3 serial codes appearing in the Unmapped Column. This will ensure that new PM4/LC3's are programmed to the correct component location. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 155 156 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.0 Wiring Harnesses 9.1 Aircart Wiring Harnesses 9.1.1 500 Aircart TBH SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 157 TBT 158 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.1.2 660 Aircart TBH SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 159 TBT 160 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.1.3 800 TBH Aircart SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 161 9.1.4 980 TBH Aircart 162 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2 PM4 Layout 9.2.1 3-Bin 4-Section TBH SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 163 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 164 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.2 3-Bin 5-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 165 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 166 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.3 3-Bin 6-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 167 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 168 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.4 3-Bin 7-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 169 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 170 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.5 3-Bin 8-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 171 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 172 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.6 4-Bin 4-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 173 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 174 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.7 4-Bin 5-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 175 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 176 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.8 4-Bin 6-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 177 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 178 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.9 4-Bin 7-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 179 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 180 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.2.10 4-Bin 8-Section TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 181 TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 182 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 9.3 Control Panel SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 183 9.4 Toolbar Wiring Harnesses 9.4.1 45 Series 9.4.1.1 40' Toolbar TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 184 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 185 9.4.1.2 50' Toolbar TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 186 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 187 9.4.1.3 60' Toolbar TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 188 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 189 9.4.2 XL Series 9.4.2.1 70' Toolbar TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 190 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 191 9.4.2.2 80' Toolbar TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 192 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 193 9.4.2.3 84'/85' Toolbar TBH NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. 194 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TBT NOTE The port labeled "P" powers the PM4 and is the main communication link back to the machine. SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 195 196 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 10.0 Index Aircart Hydraulic Requirements...........................................................................31 Air and Product Flow................................................................................... 61, 116 Bag Lift ............................................................................................................... 56 Blockages ......................................................................................76, 78, 127-128 Calibration......................................................................................................85-91 Case Drain Lines................................................................................................. 46 Cloud ...................................................................................................77, 105-107 Conveyor........................................................................................................52-55 Control Panel Operation...................................................................................... 83 Description of the Machine.................................................................................... 2 Fans.................................................................................................................... 61 Field Boundary...........................................................................................100-102 Fit To Field................................................................................................. 102, 114 Fill Auger........................................................................................................50-55 General Safety Practices....................................................................................... 7 GPS Operation.................................................................................................. 118 Hardware Torque............................................................................................27-29 Headlands..................................................................................................100-103 Heads Up Display (HUD) ................................................................................... 75 Hydraulic Connections........................................................................................ 45 Hydraulic Requirements...................................................................................... 31 Illustration of the Machine..................................................................................... 2 Introduction............................................................................................................ 1 LC3........................................................................................................ 76, 82, 152 Maintenance............................................................................................... 117-125 Mapping .........................................................................................................91-95 Operator Responsibility......................................................................................... 6 PM4 .............................................................................................. 71, 81, 124, 152 Packing Pressure ......................................................................... 68, 94, 109, 110 Powerskid Operation .......................................................................................... 83 Rollers............................................................................................................57-59 Safety...............................................................................................................5-25 Serial Number....................................................................................................... 3 Settings .........................................................................................................79-84 Specifications.................................................................................................27-43 Switchbox ........................................................................................................... 94 Tank Pairing ........................................................................................................ 98 Tare Bins ............................................................................................................ 80 Tire Pressure..................................................................................................29-30 Tractor Hookup.................................................................................................... 46 Troubleshooting..........................................................................................127-151 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL 197 198 SEED HAWK 2016 AIRCART & TOOLBAR OPERATOR’S MANUAL TOLL FREE: 1-800-667-4295 WWW.SEEDHAWKSEEDER.COM $75.00 CDN/US PRINTED IN CANADA 317084 2015 ©Seed Hawk Inc. SEED HAWK®, HAWK DESIGN®, ACRES TO EMPTY™, ICON™, ICON DESIGN™, FIT TO FIELD™, SECTIONAL CONTROL®, and SCT®, are trademarks being used under license. Seed Hawk has made every attempt to accurately portray our product lineup. However, due to our commitment to continually innovate our technologies to provide our customers the best possible products, some products may not be manufactured as shown. Exact specifications for each product will be confirmed at the time of ordering
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