TECHNICAL REPORT SelfieSat Authors: Antonio Caiazzo Davide Candela Stefania Ferrentino Giovanni Nardone Salvatore Sarno April 2015 Abstract Abstract The project is aimed at the design of a nanosatellite that, detaching from a mothership, is able to take pictures of the latter, both for artistic and diagnostic purposes. Main objectives were to minimize the fuel or power consumption, to make the nanosatellite autonomous and reusable, and to offer a simple re-charging configuration. Basing on these key-points a Cubesat-like system, named SELFIESAT, has been designed and its internal components have been selected choosing among those available into the market-place. Particular attention has been paid to the SELFIESAT storage mechanism placed on the mothership, and to an automous camera pointing device. 1 Table of Contents Table of Contents SELFIESAT ............................................................................................................................ 3 INTRODUCTION ..................................................................................................................... 3 CAMERA & CAMERA POINTING ............................................................................................. 4 ATTITUDE CONTROL ............................................................................................................. 5 PROPULSION ......................................................................................................................... 6 ELECTRICAL POWER ............................................................................................................. 6 COMMUNICATION TOOLS ...................................................................................................... 7 ROTATING PLATFORM........................................................................................................... 7 ORBITAL TRANSFER .............................................................................................................. 8 MATERIALS AND COMPONENTS ........................................................................................... 10 FEASIBILITY ANALYSIS .................................................................................................. 11 List of Figures Fig. 1 – SelfieSat anatomy......................................................................................................... 3 Fig. 2 – NanoCam C1U ............................................................................................................ 4 Fig. 3 – Star Sensor ST-200 ...................................................................................................... 5 Fig. 4 – MAI-101 Miniature 3-axes Reaction Wheels................................................................. 5 Fig. 5 – 100 N Electrospray Thruster System .......................................................................... 6 Fig. 6 – Nanopower BP4 ........................................................................................................... 6 Fig. 7 – UHF Transceiver ......................................................................................................... 7 Fig. 8 – Rotating Platform ........................................................................................................ 7 Fig. 9 – Ejection toward and external orbit ............................................................................... 9 Fig. 10 – Rendez-vous manoeuvre ............................................................................................. 9 Fig. 11 – Truss structure ......................................................................................................... 10 List of Tables Table 1 – SelfieSat Components .............................................................................................. 10 2 SelfieSat SelfieSat Introduction Belonging to the category of the nanosatellites, SelfieSat has been conceived as a cubic satellite whose dimensions are 250x250x250 mm. However this has been thought about only as a first design, since the chosen dimensions are the maximum acceptable for a nanosatellite. Therefore the final configuration may be smaller than the first attempt one, depending on the systems that the satellite has to host. Fig. 1 – SelfieSat anatomy At first, the design phase afforded by the team required the definition of some key points intended to make the best choices possible. Consequently the following basic ideas have been taken as a guide for the whole work: minimum fuel and power consumption, in order to maximize the lifetime; flexibility, thought as the ability to reach any desired orbit, either higher or lower with respect to the mothership one; reusability, since the nanosatellite has to be safely re-joint with the mothership when its mission is over; autonomous mothership pointing, so that the camera is always aligned with its target; 3 SelfieSat simple recharging configuration, in order to make the docking station as simple as possible and to guarantee to SELFIESAT a continuous and always sufficient power supply. Camera & Camera Pointing The milestones described in the previous subsection have been fixed in the team members’ minds when discussing about the inner subsystems needed for a full and safe accomplishment of the mission. In this scenario, given that the main goal of the satellite is to take pictures of its mothership, it appears clear that a Nanocam has to be placed inside the cube. Therefore one of its sides displays a lens, necessary to let the camera looking outside. In particular, the selected camera, a NanoCam C1U, is characterized by a field of view of nearly 10°. This implies that, supposing that the mothership has an end to end length of 20 m and considering the worst case (solar panels orthogonal to the camera axis), the minimum distance necessary to focus the whole satellite is 75 m. Fig. 2 – NanoCam C1U In addition, since the nanosatellite has to continuously point toward the mothership, a system, inspired to the Automatic Direction Finder and to the Non Direction Beacon avionic systems, has been employed for camera pointing. In particular SelfieSat hosts two loop antennas, each orthogonal to the other, which receives the signal transmitted by an omni-directional antenna, mounted on the mothership satellite. The transmitter broadcasts some pulse signals whenever the onboard computer gives a start to the mission. At this stage the loop antennas, rotating around their own axes, sense both the azimuth and elevation angles with respect to the mothership and hence the camera can be pointed towards its target. 4 SelfieSat Attitude Control During SelfieSat mission there are two kind of sensors aimed at measuring the attitude of the nanosatellite with respect to ether the stars and the mothership. The first one is a Star Sensor which is placed aside the camera, whereas the second one is composed by the two loop antennas discussed in the Camera & Camera Pointing subsection. In particular, the Star Sensor is conceived to be operative when SelfieSat, despite being on its route towards its target orbit, has its camera turned off. On the other hand, whenever the mothership transmits a signal announcing the eminent start of the mission, the loop antennas become operative. Fig. 3 – Star Sensor ST-200 Other possible choices are: the mission starting time is computed by the CPU on-board SelfieSat on the basis of the Star Tracker: in this case, SelfieSat has to communicate this status to the mothership; both the mothership and SelfieSat evaluate the mission starting time: in this case no radio communication is required. Once the correct attitude has been detected, the desired positioning is achieved by means of three reaction wheels. Fig. 4 – MAI-101 Miniature 3-axes Reaction Wheels 5 SelfieSat Propulsion The presence of a 3-axes Reaction Wheels allows SelfieSat to use a single thruster. In particular the nanosatellite is equipped with an Electrospray Propulsion System. This solution: maximizes the useful volume or equivalently it minimizes the overall size if the volume is kept constant: this is due to the absence of a tank; maximizes the lifetime since an electrical engine does not require fuel resupply; simplifies the SelfieSat-mothership joint since no fluid has to be transferred between the two systems. Fig. 5 – 100 N Electrospray Thruster System Electrical Power SelfieSat hosts a four lithium-ion cells Battery-Pack. This component can be recharged both on-board and during the mission. In particular, when SelfieSat is docked, in order to minimize the number of connections with the mothership, the re-charging process is performed by a wireless inductive system, similar to those used on Earth for the smartphones. On the other hand, in Fig. 6 – Nanopower BP4 order to make long missions possible, the nanosatellite is enveloped in a solar panels skin. Despite the low surface exposed to the solar radiations, this solution is 6 SelfieSat expected to be effective due to the fact that SelfieSat missions are conceived to be performed in the orbit of Mercury, where the sun is nearly three times brighter than on the Earth surface. Communication Tools SelfieSat configuration comprises an antenna and a UHF Transceiver aimed at receiving/sending data in realtime from/to the mothership. Fig. 7 – UHF Transceiver Rotating Platform A rotating platform arranged on the mothership houses SelfieSat. It is conceived to use the cube-sat camera on-board and can be thought as a swivel chair: it is provided with the inductive recharging system, described in the Electrical Power subsection; moreover it accommodates both the physical interface for the docking between SelfieSat and the mothership, and a port for data download. an electromagnetic device is imagined inside; it makes the storage/docking Fig. 8 – Rotating Platform mechanism a release mechanism too. 7 SelfieSat As for the latter system, it gives the right magnetic thrust to eject the cube-sat and eventually drives it to the desired transfer orbit, either external or internal. The voltage is indeed selected according to the ΔV required by the maneuver. A different solution, concerning the expulsion mechanism, may consider a system made of retractable springs. This mechanical device requires both a larger volume and a complex design. In fact a motor unit is necessary for spring compression. Moreover the electromagnetic system allows to reduce significantly the current consumption with respect to the springs retractable concept: ideally, with the first solution we have just a current impulse whereas with the second one a current step is needed. The only disadvantage regarding the electromagnetic system is an eventual electromagnetic interference with the onboard instruments. Therefore, comparing all the aspects concerning the two solutions and taking into account the electromagnetic system greater reliability, the electromagnet has been preferred. Orbital Transfer The storage mechanism rotation allows SelfieSat to be placed on the desired orbit. A proper modulation of the electro-magnetic device gives the ΔV required to perform the first orbit transfer. Hohmann trajectories are considered, being them the most efficient in terms of consumptions. The cubesat electric thruster later supplies the second ΔV necessary to insert SELFIESAT into the desired orbit. However in the perspective of the fuel consumption-time required to perform the maneuver, the orientation of the rotating platform allows to perform a generic orbital transfer, so that the maximum flexibility is achieved. When SelfieSat mission comes to an end, the nanosatellite is recovered through a rendezvous maneuver. Finally the docking phase is assisted by the electromagnetic device described in Rotating Platform subsection. Examples of SELFIESAT ejection toward an external orbit and of Rendez-vous are shown in Fig. 9 and Fig. 10. 8 SelfieSat Fig. 9 – Ejection toward and external orbit Fig. 10 – Rendez-vous manoeuvre 9 SelfieSat Materials and components Aluminum alloy has been chosen for both the external and internal structure thanks to its weight and resistance properties. To further reduce the weight of the nanosatellite a truss structure has been considered for the internal structure. Moreover since the environmental conditions are expected to be harsh, the external structure is enveloped by sunshade made of heatresistant ceramic cloth, inspired to the MESSENGER system. Fig. 11 – Truss structure It is important to point out that SelfieSat is not a Sci-fi project, since its design is totally based upon existing technologies and commercial subsystems typically employed to build CubeSats. In particular all the components lying under the shell of the nanosatellite are listed below. Table 1 – SelfieSat Components System Model Camera NANOCAM C1U Thruster 100 N ELECTROSPRAY THRUSTER SYSTEM Star Tracker ST-200 Solar Panels CLYDE SPACE SMALL SATELLITE SOLAR PANELS CPU COMPUTER NANOMIND A712D Battery NANOPOWER BP4 Transponder UTRX HALF DUPLEX UHF TRANSCEIVER 10 Feasibility Analysis Feasibility Analysis Costs It is possible to introduce a preliminary analysis of the costs of the main components of the nanosatellite. In the following list, the prices are based on the information available on the CubeSat shop site: System Cost CAMERA - NANOCAM C1U 11.500 € BATTERY PACK – NANO POWER BP4 1.500 € REACTION WHEELS – MAI 101 MINIATURE 3-AXIS 13.900 € ON BOARD CPU – NANOMIND A712 D 4750 € TRANSPONDER - UTRX HALF DUPLEX UHF TRANSCEIVER 8600 € SOLAR PANELS – NANOPOWER SOLAR P110U-A/B 2750 € The total estimated cost of the listed components is equal to 43.000 €. Obviously this is only a preliminary result; a further analysis is necessary in order to consider the costs about the Star Sensor ST-200, the 100 µN Electrospray Thruster System and the realization of a rotating platform required for our propose. 11
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