How to work with ® Microducts CONTENT 1. The company������������������������������������������ 3 2. Facts about the Microductliner Product for outside telecommunications applications; FttX, FttH �������������������������������������������������������� 4 3. Produkte aus dem Lieferprogramm 3.1 ege-com® Microduct Mono di direct install������������������ 5 3.2ege-com® Microduct Mono db for laying directly in the ground������������������������������������������������ 6 4. ege-com® x way Microduct Multi General����������������������������������������������������������������������������� 7 4.1 Articles�������������������������������������������������������������������� 8 4.2 Packing + Storage���������������������������������������������������� 8 4.3 Technical Specification���������������������������������������������� 9 4.4 How to work with ege-com® Microduct Multi x way����� 10 4.4.1 Stripping tools�������������������������������������������������������� 10 4.5 Instruction Manual for Stripping��������������������������������11 4.5.1 Setting up the depth of incision���������������������������������11 4.5.2Precutting of the thin, flexible sheathing of the pipe to secure the bundle of pipes��������������������������������������� 12 4.5.3Precutting the firm and calibrated sheathing �������������� 13 4.5.4 Remove the outer sheath ���������������������������������������� 14 4.6 Cutting of ege-com® Microducts������������������������������� 16 4.7 How to mount a connector�������������������������������������� 17 4.8 Installation Aspects������������������������������������������������� 18 5. Technical Specifications 5.1 5.2 Raw Material��������������������������������������������������������� 19 Other tensile forces������������������������������������������������� 19 The company 1. The company Anybody searching for premium quality, competent advice and cost efficiency will find a high performance supplier and partner in egeplast. egeplast is currently one of the leading manufacturers of PE pressure pipes and telecommunications pipes in Europe. The product range caters for the entire underground pipe infrastructure: pipes for drinking water, wastewater, gas and telecommunications. All pipes are produced at our factory in Greven (Germany). egeplast is a specialist in the development and production of pipes with protective and test properties used in trenchless installation as well as for microduct systems laid directly in the ground or for direct installations. Facts about the Microductliner 2. Facts about the Microductliner Products for outside telecommunication applications; FttX, FttH (Fibre-to-the-Home) The ege-com® Microduct Multi from egeplast is a bundle of pipes for laying directly in the ground or for direct installation. Thanks to its special properties it is ideally suited to the use of injection methods. Features • Robust, with high resistance to mechanical stress • Excellent properties for injecting cables into microducts • High pressure resistance • Easy to install round corners and very flexible • Simple connectors System provider egeplast: Microduct System (d.i.) and (d.b.) Accessories on request: Straight connector 8/3.5 mm Straight connector 14/10 mm egeplast sealing system egeplast sealing system Connectors End caps Gas block Reducers Sealing elements Junction boxes Ties Tools House connections Other products from the product range 3.1 ege-com® Microduct Mono di direct install Technical specifications ege-com® Microduct Mono di – direct install Size Dimension [mm] OD [mm] Tolerance [mm] S [nominal] ID [mm] Max. Tensile force during installation at 20 °C [N] 4/3 4 x 0.5 4 -0.05 +0.05 0.5 > 2.8 40 80 10 > 30 – 5/3.5 5 x 0.75 5 -0.05 +0.05 0.75 > 3.35 80 100 10 > 30 – 7/5.5 7 x 0.75 7 -0.05 +0.14 0.75 > 5.25 100 140 10 > 30 4000 10/8 10 x 1.0 10 -0.05 +0.14 1.0 > 7.75 200 200 10 > 30 3300 12/10 12 x 1.0 12 -0.05 +0.14 1.0 > 9.75 270 240 10 > 30 2300 12 / 9.6 12 x 1.2 12 -0.05 +0.14 1.2 > 9.35 320 240 10 > 30 2300 16/12 16 x 2.0 16 -0.05 +0.14 2.0 > 11.75 790 320 10 > 30 1000 18/14 18 x 2.0 18 -0.05 +0.30 2.0 > 15.75 900 360 10 > 30 ** Min. bending radius at 20 °C [mm] Max. blowing Pressure [bar] Pressure Burst [bar] Meters Pr. Drums 0 / + 1% Colourcode The duct can be in either soild colours or natural with a colured stripe. Other products from the product range 3.2 ege-com® Microduct Mono db Laying directly in the ground Technical specifications ege-com® Microduct Mono db – direct install Size Dimension [mm] OD [mm] Tolerance [mm] S [nominal] ID [mm] Max. Tensile force during installation at [N] 7/4 7 x 1.5 7 -0.05 +0.14 1.5 > 3.85 210 140 16 > 50 4000 8/3.5 8 x 2.25 8 -0.05 +0.14 2.25 > 3.35 330 160 16 > 50 3500 10/6 10 x 2.0 10 -0.05 +0.14 2.0 > 5.75 500 200 16 > 50 3300 12/8 12 x 2.0 12 -0.05 +0.14 2.0 > 7.75 600 240 16 > 50 2300 14/10 14 x 2.0 14 -0.05 +0.14 2.0 > 9.75 700 280 16 > 50 1700 16/10 16 x 3.0 16 -0.00 +0.30 3.0 > 9.20 1000 320 16 > 50 1000 Colourcode The duct can be in either soild colours or natural with a colured stripe. Min. bending radius at [mm] Max. blowing Pressure [bar] Pressure Burst [bar] Meters Pr. Drums 0 / + 1% ® x way Microduct Multi Technical spezification 4. ege-com® x way Microduct Multi General Construction •OutersheathPOwithdifferentcolours •InnerLinerMicroductMonowithlowfrictionlayer Product Performance •BENDING>0xdiameterofductat0°C •UVSTABILIZED–yes Colourcode Theoutersheathcanbeineithersoildcolourswithacoluredstripe� RAL300 Brightred RAL004 Pureorange RAL9004 Black RAL300 Brightred RAL9010 Purewhite RAL101 Rapeseed yellow RAL5015 Skyblue RAL6001 Emerald green RAL4005 Blue-lilac Colourcode stripe RAL8011 Nussbraun 7 Articles / Packing + Storage 4.1 Articles Microduct Multi 2 x-way 24-way 5/3 Microduct Multi x -way Microduct Multi 4.2 Packing + Storage Typ of Drums GH (mm) K [mm] GB [mm] I [mm] EW [mm] Basic weight [kg] 1401 S 2800 1200 1100 125 1020 230 1402 S 2800 1200 1600 125 1520 250 1403 H 1200 485 440 80 400 29.5 1404 H 1800 900 1000 100 920 300 S = Steel drum; H = Wooden drum The ends of the tubes are sealed to prevent the ingress of water or dirt (End caps). ® x way Microduct Multi Technical Specification 4.3 Technical specification ege-com® x way Microduct Multi ege-com® x way Microduct Multi 14 mm wayofpipe Dimension (Nominal) [mm] Sizeofpipe [OD/ID] Max�Tensile forceduring installationat 0°C[N] Min�bending radiusat 0°C[mm] TypofDrums Meters Pr�Drums 0/+1% way 9�5x0�6 14/10 1000 560 1404H* 1400 6way 44�0x0�6 14/10 3000 880 1404H* 950 7way 44�0x0�6 14/10 3000 880 1404H* 950 wayofpipe Dimension (Nominal) [mm] Sizeofpipe [OD/ID] Max�Tensile forceduring installationat 0°C[N] Min�bending radiusat 0°C[mm] TypofDrums Meters Pr�Drums 0/+1% 3way 6�5x1�0 1/8 100 530 1401S* 500 5way 40�7x1�5 1/10 960 814 1401S* 500 7way 39�7x1�0 1/8 3000 794 1401S* 500 wayofpipe Dimension (Nominal) [mm] Sizeofpipe [OD/ID] Max�Tensile forceduring installationat 0°C[N] Min�bending radiusat 0°C[mm] TypofDrums Meters Pr�Drums 0/+1% 6way 3�5x1�0 7/4 900 470 1401S* 3500 10way 9�4x1�0 7/4 1500 588 1401S* 3500 4way 43�x1�0 7/4+1x14/10 3500 864 140S* 500 wayofpipe Dimension (Nominal) [mm] Sizeofpipe [OD/ID] Max�Tensile forceduring installationat 0°C[N] Min�bending radiusat 0°C[mm] TypofDrums Meters Pr�Drums 0/+1% 4way 40�0x3�3 5/3�5+1x10/8 3000 800 1401S* 500 ege-com® x way Microduct Multi 12 mm ege-com® x way Microduct Multi 7 mm ege-com® x way Microduct Multi 5 mm *=SeePage7fordrumsize Thebenefitsoftheproductataglance: •Microductsystemcanbelaiddirectlyinthegroundupto4way+guidepipe •Innerpipesdonottwistandarestress-free •Stableandeasyinstallation •Simplerangeofmouldedparts •Longinjectionlengthsthankstospecialpipematerials •Longservicelifeduetooptimalmaterialspecificationsand‘addedvalue’options 9 How to work ® Microduct Multi x way SupplementtotheinstallationinstructionsforPE-HDpipesA535fromKunststoffrohrverbande�V�Bonn 4.4 How to work with ege-com® Microduct Multi x way 4.4.1 Stripping tools JokariCable-Knife Wirecutterwithdistancepiece Cablestrippingknife Art�Nr�:108643Da7-37mm Art�Nr�:108644Da35-50mm (6-67mm) Art�Nr�:110661 Art�Nr�:108646 Cutterwithtriangularblade PeelingEquipmentM10N01 Arangeofpipecuttersisavailable Art�Nr�:10864 Art�Nr�:103001 10 Instruction Manual for Stripping 4.5 Instruction Manual for Stripping 4.5.1 Setting up the depth of incision for Microduct Multi x way Picture 1 Picture 2 The cutting depth of the knife can be manually adjusted with the knurled screw (Picture 2) at the end of the handle. Picture 3 Picture 4 Here it is important that the knife does not reach the Microduct because the duct would be damaged. Thereby the sheath won`t be cutted through completely. 11 Instruction Manual for Stripping 4.5.2 Precutting the thin, flexible sheathing to secure the bundle of pipes Picture 5 Picture 6 Picture 7 The Cable-knife Art.Nr.: 108643 or 108644 (depends on OD) will be repeatedly turned around the ducts to scratch the sheath (Pictures 5/6). Picture 8 Picture 9 The longitudinal cut (between the both cutting areas) can be scratched with the CableKnife Art.108643/108644 (Pictures 7/8) or be cutted with the Cable stripping knife Art.:108646 (Pictures 9/10) (in a pit so that the ducts can`t be damaged). 12 Picture 10 Instruction Manual for Stripping 4.5.3 Precutting the firm and calibrated sheathing Picture 11 Picture 12 Picture 13 The Cable-Knife Art.Nr.: 108644 will be repeatedly turned around the ducts to scratch the sheath (Picture 11). The longitudinal cut (between the both cutting areas) can be scratched with the Cable-Knife Art.: 108644 (Picture 12) or be cutted with the Peeling equipment M10N01 Art.: 103001 (Picture 15). Picture 14 Picture 15 Important! While using the M10N01 (Picture 15) it must be payed careful attention, that the knife is only turned so far that the ducts will not be damaged. The Wire cutter with distance piece Art.Nr.: 110661 must be repeatedly turned around the duct. Thereby the knife will be piecewise moved with the adjusting screw (Picture 13) until the distance piece (Picture 14). 13 Instruction Manual for Stripping 4.5.4 Remove the outer sheath To remove the outer sheath the ducts have to be repeatedly bent up and down at the cutting areas (the outer sheath cracks at those areas). Afterwards the outer sheath can be removed from the ducts. Microduct Multi with 4 way / 7 way: Picture 16 Picture 17 Picture 18 Picture 19 Picture 20 Picture 21 14 Instruction Manual for Stripping Depending on the design it may be necessary to slit the intermediate layer open after removing the outer layer of sheathing. The method is the same as that used for the outer layer of sheathing. Picture 22 Picture 23 To make the cut the pipe cutter is turned round the intermediate layer several times (Fig. 19). In doing so it is important that the knife is positioned so that it does not damage the pipes (see Fig. 1/2). The lengthwise cut (between the two cut areas) can be made using the insulating stripping knife Art.:108646 (Fig. 20) (in an indentation so that the pipes are not damaged). It is then possible to remove the intermediate layer. Picture 24 Picture 25 15 Cutting of ® Microducts 4.6 Cutting of ege-com® Microducts ThecutterwithtriangularbladeArt�Nr�:10864canbeusedforcuttingthroughtheseveralege-com®Microducts� Picture6 Picture7 Picture8 Picture9 16 How to Mount a Connector 4.7 How to mount a connector Place the tool between the two outer pipes and gently push / turn a hole into the jacket. Then place the cutter under the pipe and cut. Remember to put an end cap on the end not in use. Picture 30 Picture 31 Picture 32 Mount the pipe plough (Picture 30). The micropipe has to be beveled. It is important to bevel both pipes (Picture 31). Picture 33 Picture 34 Cut open along the side - Mount the connector. Firmly press the pipe into the center of the connector until the lock releases (Picture 33). Make a square opening in the jacket. Pull the pipe to make sure that it is locked (Picture 34). 17 Installation Aspects 4.8 Installation Aspects • Minimum bending during installation shall be > 20 x bundle Outer diameter at 20°C and >50 x bundle Outer diameter at -10 °C. • The bottom of the pipe trench has to be dug even and level. To avoid cavities and such in soft areas, the bottom of the pipe trench has to be completely stable and firm. • Final alignment (+/-2 cm. per meter) should be done by hand. If it is not possible to get the ground regular due to clay ground or stones, level the bottom with sand, gravel or other material free of stones. No damage or deterioration of the Microduct Multi X-way / tube shall occur during storage and operation without handling at temperature range from –10 up to +50°C. Ground for leveling should satisfy the following standard: • Ground may not be frozen • No sharp flint or other similar materials If the existing ground satisfies the above mentioned parameters, you can avoid digging a leveling layer. When the Microduct Multi X-way are being rolled out it is very important that the pipes are rolled out over the top of the drum and not underneath. This prevents the pipe from rolling itself up and instead it remains taught. To avoid traction damage, it is recommended to roll out the pipe in the pipe trench. The Microduct Multi X-way has to be tense in the pipe trench. Sun and heat will cause the plastic material to lengthen and the pipe will start to sprawl, which will complicate blowing. A forceful filling can result in an unfortunate pressure on the pipe, which can result in a friction filled blowing. After filling is complete, the ground has to be compressed to stabilize the pipe trench. Handling, laying and connecting the Microduct Multi X-way / tube shall be performed under ambient temperatures of –10°C to +50°C For cable installation blowing the temperature range is -5 °C to +35°C When the temperature difference between the Microduct Multi X-way / tube and the buried protective is more then 15°C, wait 8 hrs after installation before fixation of the bundle with a sealing or connectors. Note operation (blowing): ege-com® Microducts ≤ 8 mm (Inner layer) without additional lubricant. Note on securing the individual pipes in the junction box: We recommend that inner pipes be secured n the junction box. In each case this will depend on the junction box/microduct bundle system. Please discuss the systems used with us. 18 Additional information 5. Technical Specifications 5.1 Raw Material QS 1 Internal pressure creep 80 °C – 170 Std. – Sigma 4.5 MPa Elongation at Break 350 % Yield Stress > 15 N / mm2 OIT (200 °C) > 20 min. Density kg/m 940 - 960 2 5.2 Permissible tensile forces Tensile force: Permissible tensile force for telecommunications pipes made from PE-HD at 20°C ambient temperature NB: If the insertion time is > 10 h the values must be reduced by 10%, and if the insertion time is > 20 h values must be reduced by 20 % Outer diameter Permissible tensile force for telecommunications pipes made from PE-HD OD [mm] s [mm] FZul. [KN] s [mm] FZul. [KN] 7 0.75 0.10 1.50 0.21 8 – – 2.25 0.33 10 1.00 0.20 2.00 0.50 12 1.00 0.27 2.00 0.60 14 – – 2.00 0.70 16 2.00 0.70 3.00 1.00 20 2.00 0.90 – – 25 – – 2.30 1.30 32 2.00 1.50 3.00 2.10 40 2.40 2.20 3.70 3.30 50 3.00 3.50 4.60 5.20 63 3.80 5.60 5.80 8.00 75 4.50 7.90 6.80 11.00 90 5.40 11.00 8.20 16.00 110 6.30 16.00 10.00 25.00 125 7.10 21.00 11.40 32.00 140 8.30 27.00 12.70 40.00 160 9.50 35.50 14.60 53.00 180 10.70 45.00 16.40 67.00 200 – – 18.20 83.00 225 – – 20.50 105.00 250 – – 22.70 129.00 280 – – 25.40 162.00 315 – – 28.60 205.00 355 – – 32.20 261.00 400 – – 36.30 331.00 19 Data sheet egeplast Werner Strumann GmbH & Co. KG Please contact the number below to obtain additional information related to this Intruction sheet: egeplast Werner Strumann GmbH & Co. KG Business team FttH Tel. nr.: + 49.2575.9710.100 Your contact for products for telecommunications in Germany, Switzerland and Austria: Your contact for products for telecommunicaitons outside Germany: egeplast pro cable GmbH August-Euler-Str. 3 50259 Pulheim egeplast Werner Strumann GmbH & Co. KG Robert-Bosch-Straße 7 48268 Greven Tel: +49.2238.3025 27 Fax:+49.2238.3025 19 E-Mail: [email protected] Tel: +49.2575.9710-0 Fax:+49.2575.9710-110 E-Mail: [email protected] Visit our website: www.procable.de Visit our website: www.egeplast.de This information does not contain warranty promises; Mistakes reserve. Information is obtained, which corresponds to the state of the art at the time of the production. It generally applies that necessary precautionary measures, standards, guidelines as well as otherwise relevant regulations must be considered. egeplast Werner Strumann GmbH & Co. KG Tel.: +49.2575.9710-0 Fax: +49.2575.9710-110 Robert-Bosch-Straße 7 48268 Greven, Germany [email protected] www.egeplast.eu ege 1013 uk egeplast Werner Strumann GmbH & Co. KG - Robert-Bosch-Str. 7 - 48268 Greven, Deutschland
© Copyright 2024