How to SPECIFY BRICK When referencing ASTM C 216, be sure to identify the specification’s version and year Figure 1. Type FBX brick were used in this project and should be specified where a uniform, monolithic appearance is desired. By Christine A. Subasic he specification of brick begins with identifying its usage. Most brick manufactured and used are facing brick, commonly specified by reference to ASTM C 216 Standard Specification for Facing Brick. Other uses for which brick may be specified include: ■ Pavements—ASTM C 902 Specification for Pedestrian and Light Traffic Paving Brick and C 1272 Specification for Heavy Vehicular Paving Brick ■ Sewers and manholes—ASTM C T 32 Specification for Sewer and Manhole Brick ■ Reinforced masonry—ASTM C 652 Specification for Hollow Brick Although the following information is specific to facing brick, many aspects are common to the specification of other types of brick as well. The most recently published version of ASTM C 216 is ASTM C 216-95a Standard Specification for Facing Brick (Solid Masonry Units Made from Clay or Shale) (Reference). In the project specifications, it is important to note which version (including the year) of the standard specification is being referenced, as changes are made periodically. Revisions to an ASTM standard specification during a project would not affect the project specifications if the year is referenced. The tables and data included h e re i na re t a k e nf ro m ASTM C 216-95a. Appearance Facing brick used in veneer or structural brick masonry walls is widely preferred over other siding materials because of its desirable appearance. As a result, most Tolerances on dimensions Maximum permissible variation, inches (mm), plus or minus from: Specified dimension or average brick size in job lot sample, inches (mm) 3 (76) and under Over 3-4 (76 to 102) incl Over 4-5 (102 to 152) incl Over 6-8 (152 to 203) incl Over 8-12 (203 to 305) incl Over 12-16 (305 to 406) incl Column A (for specified dimension) Type FBX Type FBS ⁄16 (1.6) ⁄ 32 (2.4) 1 ⁄8 (3.2) 5 ⁄ 32 (4.0) 7 ⁄ 32 (5.6) 9 ⁄ 32 (7.1) ⁄32 (2.4) ⁄8 (3.2) 3 ⁄ 16 (4.8) 1 ⁄4 (6.4) 5 ⁄16 (7.9) 3 ⁄8 (9.5) 1 3 Column B (for average brick size in job lot sample) A Type FBX Type FBS smoothB Type FBS roughC ⁄16 (1.6) ⁄ 16 (1.6) 3 ⁄ 32 (2.4) 3 ⁄32 (2.4) 1 ⁄8 (3.2) 3 ⁄ 16 (4.8) ⁄16 (1.6) ⁄ 32 (2.4) 3 ⁄ 32 (2.4) 1 ⁄8 (3.2) 3 ⁄16 (4.8) 1 ⁄4 (6.4) ⁄ 32 (2.4) ⁄8 (3.2) 3 ⁄16 (4.8) 1 ⁄4 (6.4) 5 ⁄16 (7.9) 3 ⁄8 (9.5) 3 1 1 1 1 3 3 1 Lot size shall be determined by agreement between purchaser and seller. If not specified, lot size shall be understood to include all brick of one size and color in the job order. B Type FBS smooth units have relatively fine texture and smooth edges, including wire-cut surfaces. These definitions relate to dimensional tolerances only. C Type FBS rough units have textured, rounded, or tumbled edges. These definitions apply to dimensional tolerances only. Copyright ASTM. Reprinted with permission. Source: ASTM C 216-95a (Reference) A Figure 2. Dimensional tolerances for facing brick. Maximum permissible extent of chippage from the edges and corners of finished face or faces onto the surface Chippage in inches (mm) in from Type FBX FBSB (smooth) FBSC (rough) FBA 1 1 3 5% or less ⁄8-1⁄4 (3.2-6.4) ⁄4- ⁄8 (6.4-9.5) 95% to 100% 0-1⁄8 (0-3.2) 0- 1⁄4 (0-6.4) 1 3 10% or less ⁄4- 5⁄16 (6.4-7.9) ⁄8-1⁄ 2 (9.5-12.7) 90% to 100% 0- 1⁄4 (0-6.4) 0-3⁄8 (0-9.5) 5 1 15% or less ⁄16 -7⁄16 (7.9-11.1) ⁄ 2- 3⁄4 (12.7-19.1) 85% to 100% 0- 5⁄16 (0-7.9) 0-1⁄2 (0-12.7) to meet the designated sample or as specified by the purchaser, but not more restrictive than Type FBS (rough) Edge Corner Percentage allowed A Chippage in inches (mm) in from Percentage allowedA Edge Corner Percentage of exposed brick with chips allowed in the wall, measured the listed dimensions in from an edge or corner. Smooth texture is the unbroken natural die finish. C Rough texture is the finish produced when the face is sanded, combed, scratched, or scarified or the die skin on the face is entirely broken by mechanical means such as wire-cutting or wire-brushing. Copyright ASTM. Reprinted with permission. Source: ASTM C 216-95a (Reference) A B Figure 3. Chippage limits for facing brick. brick is chosen on the basis of its color and texture. Brick colors vary widely from light tans and buff colors to deep reds and oranges. Color choices are further expanded by considering brick with surface colors created by a glaze, slurry, or sand, or by flashing. Color and texture should be specified by indication of a particular manufacturer’s color or blend and/or by approval of a brick sample panel that includes the full range of brick colors and textures. ASTM C 216-95a specifies that the general color and texture should match that of an approved sample (8.1 and 8.2). (All numbers in parentheses refer to the section numbers in ASTM C 216-95a.) In the case of brick with a surface color, ASTM C 216-95a specifies that such coatings must be durable in a freeze/thaw environment to ensure the color stability (7.1 to 7.3). Other appearance characteristics covered by ASTM C 216-95a include dimensional tolerances, chippage, warpage and out-ofs q u a re . The Specification provides three Types of brick classification depending upon the degree of permissible variation of these characteristics (4.1): ■ Type FBS covers brick for general use in masonry. ■ Type FBX covers brick for general use in masonry where requirements call for a higher deg re e of p re c i s i o n and low- er p e rm i s s i b l e variation in size than permitted for Type FBS. ■ Type FBA covers brick for general use in masonry selected to produce characteristic architectural effects resulting from nonuniformity in size and texture of the individual units. When the Type is not specified, the requirements of Type FBS govern. For a project where a uniform, monolithic appearance is desired, Type FBX should be specified (Figure 1). Relatively little variation in dimensional tolerances is permitted for Type FBX units (9.1) (Figure 2—Table 4 from ASTM C 216). Nor is much chippage (7.4) or distortion (9.2) allowed (Figure 3—Table 3 from ASTM C 216; and Figure 4—Table 5 from ASTM C 216). On the other hand, when an old-world appearance is the desired effect, Type FBS or FBA brick are a better choice (Figure 5). Not all brick colors and textures are available in all Types or sizes. Size When specifying the brick size, t h ew i d t h ,h e i g h t ,a n dl e n g t hs h o u l d be specified—in that order. Reliance on only a brick name to denote a size is not a complete specification. Names usually are regional in nature and may have d i ff e re n t meanings in d i ff e re n t parts of the country. The specified size is used to determine whether the brick meets the dimensional tolerance requirements. ASTM C 216 specifies that in a sample of 10 brick selected to represent the extreme range of sizes of brick to be supplied, no brick shall depart from the specified size by more than the individual tolerance shown in Column A of Figure 2. In addition, the average size of this 10-brick sample shall be determined, and no brick in the lot delivered to the job can vary from Tolerances on distortion this average size by more than the Maximum permissible distortion, inches (mm) tolerances given Maximum dimension, inches (mm) Type FBX Type FBS in Column B of the same table. 8 (203) and under ⁄ (1.6) ⁄ (2.4) Nor shall any indiOver 8-12 (203 to 305) incl ⁄ (2.4) ⁄ (3.2) vidual brick in the Over 12-16 (305 to 406) incl ⁄ (3.2) ⁄ (4.0) lot delivered to Copyright ASTM. Reprinted with permission. Source: ASTM C the job fall out216-95a (Reference) side the dimensional tolerances Figure 4. Distortion tolerances for facing brick. of Column A (9.1). 1 3 16 32 1 8 3 32 1 5 8 32 Warpage Warpage refers to the distortion of the surfaces or edges of an individual brick from a plane surface or from a straight line. Warpage can be measured by aligning a plane surface with the surface or edge under question and measuring the difference from plane. Tolerances shall not exceed the maximum values shown in Figure 4 (9.2). Figure 5. This tumbled brick is Type FBA, used when an old-world appearance is desired. Out-of-square Physical properties The maximum permitted dimension for out-of-square of exposed face of the brick, as specified in ASTM C 216, is 1⁄8 inch for Type FBS brick and 3⁄32 inch for Type FBX brick. Tolerances for Type FBA brick must be specified by the purchaser, but generally are not more stringent than for Type FBS brick (9.3). Efflorescence Efflorescence refers to the white chalky deposits that sometimes occur when masonry becomes saturated with water. Salts in the masonry are carried to the surface by the evaporating water. Most often, efflorescence is unsightly but not harmful itself. Its presence can indicate a problem with water absorption or water penetration. ASTM 216 requires that brick units be tested for efflorescence and be rated “not effloresced.” This ensures that the brick do not contain soluble salts that could contribute to e ff l o re s c e n c e . It does not, however, guarantee that efflorescence will not occur. Mortar and concrete masonry materials may contain efflorescing salts, but they are not tested for efflorescence. The 95a revision of ASTM C 216 reorganized section 5 on physical properties and changed the language of the requirements. The properties measured and specified include compressive strength, absorption,andfreeze/thawweight loss. The absorption and freeze/ thaw waivers found in previous editions were changed to alternates in the 95a version to better describe the nature of these requirements (5.1.2 and 5.1.3). The Grade of brick is used to specify the physical properties required for the purpose of ensuring freeze/thaw durability. Grade SW brick are intended for use “where high and uniform resistance to damage caused by cyclic freezing is desired and where the brick may be frozen when saturated with water.” Grade MW brick may be used “where moderate resistance to cyclic freezing damage is permissible or where the brick may be damp but not saturated with water when freezing occurs.” ASTM C 216-95a differs from previous versions in that a note was added to clarify what saturated means in these definitions. In this standard, saturated refers to “the condition of a brick that has ab- sorbed water to an amount equal to that resulting from submersion in room-temperature water for 24 hours” (3.1). ASTM C 216 contains a table to guide the user in selecting the proper Grade based on the face exposure of the units in place (5.1.4). In regions of negligible weathering (where the weathering index is less than 50), Grade MW brick are suitable for all exposures, except nonvertical surfaces in contact with earth (where Grade SW should be specified). These regions include southern Florida, parts of southern Texas, and p o rt i o n s of California and Arizona. In most of the United States, the weathering index is 50 or greater, and Grade SW should be specified in all exposures— above and below grade. The limitations on the physical properties depend upon which Grade is specified. Figure 6 (Table 1 from C 216) contains the physical requirements found in ASTM C 216 for Grade SW and Grade MW brick. Values for compressive strength, 5-hour boiling-water absorption, and saturation coefficient are specified. The combination of these properties is felt to be a good predictor of the durability of brick masonry in place. Because of the more severe exposure category, the requirements of Grade SW are more restrictive than for Grade MW. As a result, Grade SW brick are generally accepted in lieu of Grade MW (5.1). If the brick are used in an environment with a weathering index less than 50, the 5-hour boilingwater absorption and saturationcoefficient requirements given in Figure 6 d on o ta p p l y. However, the Physical requirements Minimum compressive strength psi (MPa), gross area Maximum water absorption by 5-hour boiling % MaximumsaturationcoefficientA Designation Average of 5 brick Individual Average of 5 brick Individual Average of 5 brick Individual Grade SW Grade MW 3000 (20.7) 2500 (17.2) 2500 (17.2) 2200 (15.2) 17.0 22.0 20.0 25.0 0.78 0.88 0.80 0.90 The saturation coefficient is the ratio of absorption by 24-hour submersion in cold water to that after 5-hour submersion in boiling water. Copyright ASTM. Reprinted with permission. Source: ASTM C 216-95a (Reference) A Figure 6. Physical requirements for facing brick. minimum-compressive-strength requirement of 2500 psi does apply (5.1.4). Alternate requirements In addition to the combinations specified in Figure 6, the Specification provides alternate means of satisfying the physical property requirements for durability. The Absorption Alternate applies to units where the cold-water absorption of any single unit of a random sample of five brick does not exceed 8%. In this case, the saturation coefficient requirement does not apply (5.1.2). The Freezing and Thawing Alternate is specified as an alternative only when brick do not conform to either the requirements in Figure 6 for maximum water absorption and saturation coefficient, or to the requirements of the Absorption Alternate. In this case, the requirements for 5-hour boiling-water absorption and saturation coefficient do not apply, provided a sample of five brick, meeting the strength requirements of Figure 6, passes the freezing and thawing test with a weight loss not greater than 0.5% of any individual unit (5.1.3). The criteria for passing this test are described in the Rating Section of the Freezing and Thawing test p ro c e d u re s of ASTM C 67 Standard Test Methods of Sampling and Testing Brick and Structural Clay Tile. Initial rate of absorption The measurement of the initial rate of absorption (IRA) is specified in ASTM C 216, but the value is not. IRA is not a measure of a brick’s durability. This property is measured to assist the specifier in selecting a m o rt a r compatible with the brick. Knowledge of the IRA also is valuable during construction. When brick and mortar do not have adequate moisture, incomplete bond and low bond strength may result. Such assemblages may have little resistance to water permeance. Too much moisture can cause the units to “float” on the mortar, resulting in poor bond as well. ASTM C 216 recommends that brick units with an IRA of more than 30 grams/(minute)(30 inches2) be wetted prior to laying (5.3). Putting it together The specification of masonry is covered in Division 4 of the project specifications. Section 04200 covers brick masonry units. Part I—General of this section contains the general requirements including the specification of necessary testing and samples. Brick sample panels should be specified here. In Part II—Products, the size, Type, Grade, and color of brick should be specified. Installation techniques are covered in Part III—Execution, which includes items such as filling mortar joints, lapping flashing, etc. Guide specifications, such as the American Institute of Architect’s MasterSpec or Brick Institute of America’s Technical Notes on Brick Construction—11 Series, can be especially helpful as aids in writing a complete product specification. By following a guide specification, the specifier can feel more confident that the masonry is specified in the proper sections and that all items are in- cluded. Looking ahead The next revision to ASTM C 216 will incorporate “mandatory language” in the standard. This change was sought by representatives of the model building codes to comply with their policy of mandating specifications to be free of language that makes suggestions or makes the specification optional. Words like “should,” “may,” and “might” are replaced with “shall” and “must.” These changes have been reviewed and approved by ASTM Committee C 15 (on Manufactured Masonry Units). A new edition should be published within the year. Christine A. Subasic, P.E., is a consulting architectural engineer based in Olney, Md. Reference ASTM C 216-95a, Standard Specification for Facing Brick (Solid Masonry Units Made from Clay or Shale), June 1995, ASTM, 100 Barr Harbor Dr., West Conshohocken, PA 19428. PUBLICATION #M970181 Copyright © 19967 The Aberdeen Group All rights reserved
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