1. No category

From a Tactical “Historian” to
a Strategic Enterprise
Integration and Applications
Infrastructure
Supporting Marathon Oil’s
Sustainability Strategy with
the PI System
Presented by Ken Startz – Marathon Oil Company
© Copyri g h t 2013 OSIso f t , LLC.
Agenda
• Marathon Oil at a Glance
• The PI System - From Tactical to Strategic
• The PI System and Sustainability
• Illustrative Case Studies
–
Equatorial Guinea – Offshore Remote Operations Monitoring
–
Droshky (GoM) – Offshore Integration, Modeling, SME Collaboration, and Data Sharing
–
Piceance (Colorado) - OnShore production Operations
–
Maradrill TM – Onshore Remote Drilling Monitoring and Optimization
• Closing Remarks
© Copyri g h t 2013 OSIso f t , LLC.
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A Global E&P Company- Production in 11 Countries
•
Established in 1887
•
Market Cap: ~ $26 billion (as of 7/26/13)
•
Revenues: $15.7 billion
•
Net Income: $1.6 billion
•
Capital Expenditures*: $5.1 billion
•
Net Liquid Hydrocarbon Sales: 282,000 BPD
•
Net Natural Gas Sales: 902 million CFD
•
Net Synthetic Crude Oil Sales: 47,000 BPD
•
Net Proved Liquid Hydrocarbon, Natural Gas and
Synthetic Crude Oil Reserves: 2.0 billion BOE
•
Employees: ~3,400
•
Headquartered in Houston, Texas
*Excludes acquisitions and includes accruals. Unless otherwise
stated, financial and operating statistics noted are as of
12/31/12
© Copyri g h t 2013 OSIso f t , LLC.
3
Sustainability – Adapting to Change
“Building a more sustainable business requires wise investment, advanced technology
and stewardship of the environment - Ultimately, sustainability means adapting to change”.
Marathon Oil 2012 Annual Report
Information Management
© Copyri g h t 2013 OSIso f t , LLC.
4
The Journey of the PI System at Marathon Oil
2012
2006-2010
Strategic Infrastructure
2005-2006
Tactical ”Historian”
1988
My First
PI System
Install –
Robinson, Ill
Refinery
1987
PI System
selected in
Refining as
standard
real-time
data
“historian”
PI System
selected as
integration and
applications
infrastructure in
Upstream for
Equatorial Guinea
PI System
Installed in Norway
to Integrate and
enable remote
monitoring and
collaboration;
Droshky Gulf of
Mexico
PI System used
for remote Drilling
monitoring and
optimization
Separation of Marathon into
Marathon Petroleum (Downstream)
& Marathon Oil (Upstream) 2011
© Copyri g h t 2013 OSIso f t , LLC.
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© Copyri g h t 2013 OSIso f t , LLC.
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Business Challenges for 2012 / 2013
•
Develop infrastructure for high frequency data needed for Drilling.
•
Embrace new web-based tools like PI WebParts and PI Coresight.
•
Leverage PI System investment in the new unconventional resource plays.
•
Transfer knowledge to newer professionals (Great Crew change).
•
Provide easy self-service visualization for engineers.
•
Deliver mobility solutions on iPad.
© Copyri g h t 2013 OSIso f t , LLC.
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Agenda
• Marathon Oil at a Glance
• The PI System - From Tactical to Strategic
• The PI System and Sustainability
• Illustrative Case Studies
–
Equatorial Guinea – Offshore Remote Operations Monitoring
–
Droshky (GoM) – Offshore Integration, Modeling, SME Collaboration, and Data Sharing
–
Piceance (Colorado) - OnShore production Operations
–
Maradrill TM – Onshore Remote Drilling Monitoring and Optimization
• Closing Remarks
© Copyri g h t 2013 OSIso f t , LLC.
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Equatorial Guinea – A Long Ways from Houston….
Estrella
Bococo
Sierra Madre
BLOCK DApatito
Alba Deep Discovery
Alba 18
Estaurolita
Begonia
Ligero
Agate
ALBA BLOCK
Violeta Gardenia
Magnolia
Gardenia Discovery
© Copyri g h t 2013 OSIso f t , LLC.
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Alba Field
Is all about the scale!
Alba – 9
Alba 9 Well
and Marathon Oil Tower
Houston, Texas
Marathon Oil Tower
564’
29,600 acres
~ 14,923 soccer fields!
© Copyri g h t 2013 OSIso f t , LLC.
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Alba Field Development
Economic Value Chain
Alba Offshore Wells
Alba Gas Plant
AMPCO
EG LNG
Long-life
assets with
diverse
product and
revenue
streams
Partners Marathon OIl
Noble Energy
GEPetrol
Products CONDENSATE
Marathon Oil
Noble Energy
SONAGAS
PROPANE
NATURAL GAS BUTANE
Marathon Oil
Noble Energy
SONAGAS
Marathon Oil
Gross
Mitsui
Production
~ 220,000 boepd
Marabeni
METHANOL
LNG
Atlantic Methanol Company LLC
Operator
© Copyri g h t 2013 OSIso f t , LLC.
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Finished Platforms
B
Platform
B2 Platform
Pipelines Landfall
C Platform
© Copyri g h t 2013 OSIso f t , LLC.
12
MEGPL Gas Plant
© Copyri g h t 2013 OSIso f t , LLC.
13
Equatorial Guinea – Before the PI System
E G DCS Network
Offshore
Platform A
Honeywell
Experion
Offshore
Platform B-B2
Honeywell
Experion
Offshore
Platform C
Honeywell
Experion
Honeywell PhD
Gas Plant
Control System
Honeywell
Experion
Honeywell PhD
One PC Worldwide
PHD Access
© Copyri g h t 2013 OSIso f t , LLC.
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Equatorial Guinea – After the PI System
Honeywell
Offshore PhD
Energy Components for
Production Allocation
Honeywell Gas
Plant PhD
MEGPL PI
System
Emerson Delta V
Offshore
All Employees
-
-
-
-
Emerson Delta V
Gas Plant
© Copyri g h t 2013 OSIso f t , LLC.
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Conversion from Honeywell to Emerson
© Copyri g h t 2013 OSIso f t , LLC.
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Equatorial Guinea - Benefits
•
Interface to HYSYS simulation package
•
Worldwide viewing of EG data
•
Exports to GE and other service companies
•
Time stamp matching of offshore and on-shore data
•
Interface to Production Allocation System (Energy
Components)
•
Easy to Convert to New Control System
© Copyri g h t 2013 OSIso f t , LLC.
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Agenda
• Marathon Oil at a Glance
• The PI System - From Tactical to Strategic
• The PI System and Sustainability
• Illustrative Case Studies
–
Equatorial Guinea – Offshore Remote Operations Monitoring
–
Droshky (GoM) – Offshore Integration, Modeling, SME Collaboration, and Data Sharing
–
Piceance (Colorado) - OnShore production Operations
–
Maradrill TM – Onshore Remote Drilling Monitoring and Optimization
• Closing Remarks
© Copyri g h t 2013 OSIso f t , LLC.
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Droshky - Background
•
The field is 100 percent Marathon (WI). The sub-sea wells tie back to Dynamic Offshore
Resources Bullwinkle Platform, Gulf of Mexico. The tie back is through an 18-mile
pipeline.
•
The majority of the data is acquired from Aker Solutions sub-sea control system.
•
Some data is extracted from Dynamic Offshore Resources PI System, coming from
Industrial Evolution.
•
First production was July 2010.
•
Downhole calculations by Baker-Hughes DHTP Calibration server on the platform.
•
Re-calibrations performed monthly by Baker-Hughes in Houston office.
© Copyri g h t 2013 OSIso f t , LLC.
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Overview of Off Shore Production Facilities
Shell Bullwinkle Host Platform
Well Control
Umbilical
Dual 8” Insulated Flowlines
75,000 BPD Design Rate
4 Subsea Wells
w/ 10 completions
Flowline Manifolds
© Copyri g h t 2013 OSIso f t , LLC.
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GC65
Bullwinkle
GC110
GC113
Angus
Rocky
GC155
GC158
Manatee
Brutus
GC199
Noble Lorien
GC200
GC201
Eagle
Troika
GC243
GC244
Droshky
Nexen Aspen
© Copyri g h t 2013 OSIso f t , LLC.
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Umbilical
Methanol
Chemical /
Scale Inhibitor
HP Hydraulic
Power
Spare
Electrical
Power
Asphaltene /
Paraffin
Inhibitor
Annulus
Monitoring
LP Hydraulic
Power
Communication
• 18.5-mile “extension cord” that connects the tree control pods to host
platform
• Allows monitoring and control of the wells
© Copyri g h t 2013 OSIso f t , LLC.
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© Copyri g h t 2013 OSIso f t , LLC.
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Droshky – Without the PI System
Aker Solutions MCS
(sub-sea data)
Baker Hughes
Flow-Calculator DHFM
Remote Monitoring
VIC Client
Lafayette and Houston
© Copyri g h t 2013 OSIso f t , LLC.
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Droshky – With the PI System
Neptune Gas Plant
Monthly Gas Sales
Allocations
Monthly Allocations (IBM
Manually enters into SAP)
MMS Production
Reporting
SPL Incorporated
Monthly Production Allocations
(Pearland, TX)
SAP Entry (IBM)
Production Accounting
(Tulsa, OK)
Water Depth ~ 3,000 ft
PI Database (Shell)
Real time Collection
and Reporting
Industrial Evolution
Contract
TOW Database
Production Allocation
and Reporting
(Houston, TX)
Facility Tags
87
PI Database (MOC)
Real time Collection
and Reporting
(Plano, TX)
Bullwinkle Control
System
(Intellution)
Shell Provides Daily
Allocations (MOC Operators
Manually enter into TOW)
Subsea Tags
788
Raw Data
Subsea Controls
Aker Solutions
MCS
(subsea controls)
Offshore
Calculated Tags
150
Production Analysis
Saphir / Topaze
Kappa Diamant Database
(high frequency pressure
and rate data)
Shell (DOR) Controlled
Baker -Hughes
SDA Flow-calculator
DHFM
Remote Monitoring
Vic Client
(Lafayette and Houston)
MOC Controlled
© Copyri g h t 2013 OSIso f t , LLC.
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Droshky - Benefits
•
Savings of $5K per user for displays vs. VIC client
•
Daily input deck for Eclipse models saving vs. hand-typing by
engineers.
•
Automatic daily entry into production allocation system (TOW)
•
One source of the truth using PI OLEDB COM connectors into
TOW.
•
Monthly updates for re-calibration of Baker-Hughes downhole data
using PI Universal File Loader (UFL). The PI System is considered
“Gold Database”.
•
Sub-surface modeling with automatic channel created to Kappa
Modeling Suite.
© Copyri g h t 2013 OSIso f t , LLC.
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Engineering Models Used
•
ECLIPSE: Sub-surface reservoir modeling for multi-phase flow through
porous media. (Entire Field)
•
Kappa Diamant/Saphir: Pressure transient analysis. Used in the early
stages of a well to evaluate properties in the close vicinity to the well.
(One well at a time)
•
HYSYS: Topsides modeling. Usually used for offshore platforms.
Maximize fluid recovery to optimize surface production facilities.
© Copyri g h t 2013 OSIso f t , LLC.
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Reservoir Engineer Quote
“A new well drilled and completed in Deepwater Gulf of
Mexico or Equatorial Guinea can cost up to $125
million. Proper reservoir characterization includes flow
and pressure build-up data down to the six-second
level, in order to avoid wasting capital on unproductive
wells.”
© Copyri g h t 2013 OSIso f t , LLC.
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Agenda
• Marathon Oil at a Glance
• The PI System - From Tactical to Strategic
• The PI System and Sustainability
• Illustrative Case Studies
–
Equatorial Guinea – Offshore Remote Operations Monitoring
–
Droshky (GoM) – Offshore Integration, Modeling, SME Collaboration, and Data Sharing
–
Piceance (Colorado) - OnShore production Operations
–
Maradrill TM – Onshore Remote Drilling Monitoring and Optimization
• Closing Remarks
© Copyri g h t 2013 OSIso f t , LLC.
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Piceance Asset: Garden Gulch Cliff Road
© Copyri g h t 2013 OSIso f t , LLC.
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Piceance Field Overview
Pad 20C
8,260’
Pad 31C
8,520’
Pad 35D
8,150’
Laydown Yard
8,250’
Valley Pump Station
5,790’
CDP
8,300’
Garden Gulch Rd
77 Production Wells
22 Pads: 1-10 wells per pad
Piceance avg well:190 mcfpd, 5 bwpd, 0.5 bcpd
100% WI; 82% NRI
18A
8,100’
© Copyri g h t 2013 OSIso f t , LLC.
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Pad 1C (10 well pad)
© Copyri g h t 2013 OSIso f t , LLC.
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Entire Pad including Facilities
•
© Copyri g h t 2013 OSIso f t , LLC.
Piceance Operations
33
Piceance Background
• Mesas in Western Colorado.
• Began production operations in 2007.
• 77 wells based on 27 pads.
• Primarily gas.
• Data collected in PI Server (From the beginning of the Asset).
• New engineer from another company with better visualization than
Wonderware Active Factory.
• Visualization developed by operations engineer in one half day!
© Copyri g h t 2013 OSIso f t , LLC.
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Control Network
Business Network
Wonderware
InSQL
Active Factory
PI System
2010
CITRIX
PI Coresight
No More
VPN!!!
© Copyri g h t 2013 OSIso f t , LLC.
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PAD 28-C on PI Coresight
© Copyri g h t 2013 OSIso f t , LLC.
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Piceance - Benefits of PI Coresight
𝐵𝑒𝑛𝑒𝑓𝑖𝑡 =
•
•
•
0.5 ℎ𝑜𝑢𝑟𝑠
𝑑𝑎𝑦
∗
$60
1 ℎ𝑜𝑢𝑟
∗
5 𝑑𝑎𝑦𝑠
1 𝑤𝑒𝑒𝑘
∗
48 𝑤𝑒𝑒𝑘𝑠
1 𝑦𝑒𝑎𝑟
= $𝟕𝟐𝟎𝟎 /𝒚𝒆𝒂𝒓
Gets operators out of office and on-route quicker.
Reduces contract labor.
Provides look back at 1 year of production history vs. 1 month.
© Copyri g h t 2013 OSIso f t , LLC.
37
Agenda
• Marathon Oil at a Glance
• The PI System - From Tactical to Strategic
• The PI System and Sustainability
• Illustrative Case Studies
–
Equatorial Guinea – Offshore Remote Operations Monitoring
–
Droshky (GoM) – Offshore Integration, Modeling, SME Collaboration, and Data Sharing
–
Piceance (Colorado) - OnShore production Operations
–
Maradrill TM – Onshore Remote Drilling Monitoring and Optimization
• Closing Remarks
© Copyri g h t 2013 OSIso f t , LLC.
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MaraDrill™ Background
• Land-based drilling rigs in Eagle Ford and Bakken.
• Primarily oil.
• Horizontal wells.
• Factory drilling.
• Rigs operated by Helmerich & Payne (H & P).
• Data extracted from OMRON Control System and aggregated with
3rd party vendor data, using PI Interface for OPC HDA.
• POC started January 2011.
© Copyri g h t 2013 OSIso f t , LLC.
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MaraDrill™ Doghouse
© Copyri g h t 2013 OSIso f t , LLC.
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Common Drilling Data Tags
Engineering Units
ROP = Rate of Penetration – Ft / Hr
WOB = Weight on Bit – K Pounds
RPM = Revolutions per Minute – RPM
Mud Flow Rate – GPM
Torque – kFt*Lbs
Need 1 second time stamp resolution!
© Copyri g h t 2013 OSIso f t , LLC.
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Data Workflow
PI Coresight
H&P 463 Eagle Ford
PI Server
H&P 256 Bakken
Historized
values
H&P 458 Eagle Ford
Mobile Rig Network
Architecture
MaraDrill™
PI System Tags
Houston Tower
PI DataLink
© Copyri g h t 2013 OSIso f t , LLC.
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MaraDrill™ – Data Acquisition: PI DataLink
 Collect MaraDrill™ data from
PI DataLink
 Functions that retrieve single value
• Current value
• Value at a specific time
• Tag attributes
 Functions that retrieve series of values
• Evenly spaced (sampled) data
• Compressed (archived) data
• Sampled data for a user-specified
array of timestamps
© Copyri g h t 2013 OSIso f t , LLC.
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Pre-MaraDrill™ vs. MaraDrill™ Technology
 Pre-MaraDrill™
Pason Data Calculator Spreadsheet
 MaraDrill™ Technology
Intermediary Application
PI Server
PI DataLink
PI JDBC 2010 Provider
Tool for Advanced Analytics
© Copyri g h t 2013 OSIso f t , LLC.
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PI Coresight – Stick-Slip Identification: H&P 463
“Perfect” drilling
Stick-slip: Non-uniform rotation of the bit/BHA
Sticking phase → bit stops
Slipping phase → bit “breaks” free
Drillstring torsional oscillations
Stick-slip
© Copyri g h t 2013 OSIso f t , LLC.
45
Real-Time Optimization PI Coresight
Stick-Slip Identification
…few stands later…
Stick-Slip Mitigation
40% Sustained Increase in Rate of Penetration
Avg. ROP
for stand
is 144
ft/hr
Avg. ROP
for stand
is 201
ft/hr
“Acceptable”
Moderate
Driller has taken suggestion
Severe
46
PI Coresight/SpotFire – Stick-Slip Analyses
Advisory
Time
• Importancein
ofReal
1 second
data
Other vendors
Rig Display
© Copyri g h t 2013 OSIso f t , LLC.
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PI Coresight - Stick-Slip
Advisory in Real Time
Stick-Slip is Expensive
• Increased bit cost due to number of runs, repair/replacement
charges
• Increased hourly cost due to motor usage
• Increased drilling time due to accelerated dulling (low ROP)
• Increased trip time due to number of runs
• Increased costs associated with downhole tool damage
(MWD, LWD)
© Copyri g h t 2013 OSIso f t , LLC.
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CoreSight View with XML Data Export
Enables integration with WellView data
Enables integration with Spotfire visualization
© Copyri g h t 2013 OSIso f t , LLC.
49
Custom Spotfire Interface
Import from CoreSight Data or Manual Selection
Enables integration with PI System data from Coresight
Guided analytics
© Copyri g h t 2013 OSIso f t , LLC.
50
Guided Analysis – Time Based or Depth Based
© Copyri g h t 2013 OSIso f t , LLC.
51
Post-Well Science Using MaraDrill™ Data in SpotFire
Modeling the rock strength &
predicting ROP’s on
subsequent wells in the area
to improve logistics and
planning
© Copyri g h t 2013 OSIso f t , LLC.
52
Days vs Depth Curves for MaraDrill™ Rigs
Black = MD, Teal = No MD
© Copyri g h t 2013 OSIso f t , LLC.
53
Post-Well Science Using MaraDrill™ Data in SpotFire
Formation Sweet-Spot Analysis
© Copyri g h t 2013 OSIso f t , LLC.
54
MaraDrill™ Benefits
• May replace third party real-time data aggregation software.
• Accessible real-time data at the rig and to remote employees,
enabling more efficient decision making.
• Consistent and easy-to-access data. More eyes on the data.
• Drilling time and capital well cost savings:
• Potential $ 1 MM / rig / yr for every 5% reduction in drill time.
• Reduced vibration and damage to downhole tools
• Continuous optimization onsite and retrospective post-well
analysis
© Copyri g h t 2013 OSIso f t , LLC.
55
PI System Helps Drillers Too!
© Copyri g h t 2013 OSIso f t , LLC.
56
Conclusions
Utilizing OSIsoft’s Real-Time PI System Infrastructure
• Standardize Operational Data
• Separation of Consumers
• Application Platform
Utilizing Microsoft’s SharePoint Platform
• Visibility to Anyone
• Easily Configured / Flexibility
• One Version of the Truth
© Copyri g h t 2013 OSIso f t , LLC.
57
Summary
1. Use and value of the PI System has evolved over the last 25
years…and has become strategic to our information infrastructure
2. Integral to our sustainability vision
3. Significant benefits in model integration and SME enablement
4. PI System has value in drilling also…..
5. PI Coresight offers significant improvement in visualizing PI Data
© Copyri g h t 2013 OSIso f t , LLC.
58
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© Copyri g h t 2013 OSIso f t , LLC.
59
Ken Startz
[email protected]
Advanced Senior Business Analyst
Marathon Oil Company
© Copyri g h t 2013 OSIso f t , LLC.
60