Document 214739

K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
28/10/2012
HOW TO INSTALL AND PROGRAM
AN INVERTER “MITSUBISHI” ON WASHING MACHINES
KIT Art. n° K295509F5B1B22_02 (1x230V 3x230V 3x400+N)
KIT Art. n° K295509F5B1B40_02 (3x380/480V)
KIT Art. n° K295512F5B1D22_02 (1x230V 3x230V)
KIT Art. n° K295512F5B1D40_02 (3x380/480V 3x400+N)
WASHING MACHINES:
LM 6/8/11/14/18/23
FROM JANNUARY 1999 TO SERIAL NUMBER L200412017
IMESA S.p.A.
Via degli Olmi 22
31040 Cessalto (TV), Italia
tel. +39.0421.468011
fax +39.0421.468000
www.imesa.it
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
INDEX:
28/10/2012
they must be kept together with the
appliance documents and follow the
ironer in case of sale.
1. INTRODUCTION ................................2
2. SAFETY RULES.................................2
3. MANUFACTURER LIABILITY ...........3
4. KIT COMPOSITION: ..........................3
5. CONNECTION INSTRUCTIONS ........4
6. PROGRAMMING ................................7
7. MACHINE EQUIPPED BY FIBER EL9
TIMER.....................................................7
8. INVERTER BOX CLOSING ................8
1. INTRODUCTION
This manual explains how to replace the
inverter KEB 09.F5, KEB 09.F4, KEB
10.F5, KEB 10.F4, KEB 12.F5 and KEB
12.F4
with
the
corresponding
MITSUBISHI model. It refers to washing
machines
LM
6-8-11-14-18-23
manufactured starting from January 1999
until the serial number L200412017.
This manual is written in compliance with
the European Community Directives in
force.
The information written in this document
are addressed to the service, the
technician must be sure to fully
understand them before to operate on the
machine.
This manual must always be available for
consultancy.
In case it should be damaged, or lost, a
new copy must be asked to the
manufacturer.
The manufacturer is not responsible for
consequences coming from a not correct
installation of the part because of not
complete or missing reading of this
document. The manufacturer reserves
itself the right to modify the specification
here written or the ironer characteristics.
Some pictures of this document may
differ from reality in some detail. Diagram
and technical data may be changed
without any previous notice.
Instruction and its attachment are parts
themselves of the replacement kit, so
2. SAFETY RULES
Not respecting the following safety rules
may cause damage to people, things or
animals.
Installation and maintenance of here
described parts must be made by
authorised personnel which knows the
product and work respecting the
European Community laws in matter of
industrial equipment installation and
reparation.
The washing machine here described
must be used only for linen professional
washing: any other used is forbidden if
not previously authorized by the
manufacturer in written.
Do not wash linen soaked with cancerous
substances or poison, which are
dangerous for people health.
Do not approach to the machine with
combustible or inflammable products to
avoid the fire or explosion risks.
Always carefully stick to the washing
instructions written on linen.
Machine use is not allowed to people
under 16 years age.
Additional external connection to the
machine will release the manufacturer
from any responsibility, if they are not
duly performed.
ELECTROCUTION DANGER
Any service on machine electric parts
must be operated only by qualified
personnel and after that any electrical
supply to the machine has been cut.
Power and control circuits can be
modified
only
by
manufacturer
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
personnel, otherwise the
would expire immediately.
28/12/2012
 Missing or not respect of the
instruction written in the manual;
 Tension or supply defects;
 Not authorized modification to
the machine.
 Use of the machine by not
authorized people;
 No correct inverter size choice.
warranty
ATTENTION!
Even if the main switch is in position
“0”, cables before it receive tension!
4. KIT COMPOSITION:
OPERATOR PSYCHO-PHYSICAL
CONDITION
The machine user must be in perfect
psychophysical condition; while working
assume always a vertical position in front
of the machine.
Sudden and not controlled movement
must be avoided, for example when the
linen is introduced or taken out, in order
to avoid dangerous impact against the
machine.
In case other users or other people is
present, this must not be source of
distraction for the operator working on the
machine.
While the user is working on the machine,
he must not be distracted by TV, radio,
etc. or being subject to any other source
of distraction.
K295509F5B1B22_02:
Inverter model: 09.F5 and 09.F4;
Voltage: 230V (single or three phase).
This kit replaces also the inverter model
7.F5 installed only on LM6 washing
machines.
The kit is composed by:
ITEM
2955FRD72S070A
2111166X
4936BRZ2005M
4936RPZ0005M
4936DAFA005M
2950PASCAG11
2950MON025BM
2950CAF7125N
2950CAF712,5
2950CAG012,5
ATTENTION!
These instructions do not cover all
possible risks. User must always pay high
attention and respect carefully the rules.
2950CAF1X050F
E120101A
DESCRIPTION
MITSUBISHI INVERTER 7,0A FR
D720S 1,5KW
MITSUBISHI INVERTER BOX
RC/LM 6/11
SCREW TCEI 8.8 M5X20 ZN
Q.TY
WASHER Fe 5 ZINB
SELF LOCKING NUT DIN 982 M5
ZINB
RUBBER CABLE HOLDER D
23.7 FORO 17.1
TERMINAL BOARD BM 2,5mm
M093
BLACK CABLE N07-VK 1X2,5
4
BLUE CABLE N07-VK 2,5 BLU
YELLOW – GREEN CABLE N07VK 1X2,5
RED CABLE N07-VK 1X1
1
THESE INSTRUCTIONS
1
K295509F5B1B40_02:
Inverter model: 09.F5 e 09.F4
Voltage: 400/480V (three phase).
The kit is composed by:
3. MANUFACTURER LIABILITY
The instructions written in this manual are
not replacing, but completing the duties
deriving from the safety and accident
prevention laws.
With reference to what is written in this
manual, the manufacture is not
responsible for:
 a use of the machine against the
safety and accident prevention
laws in force.
 Not correct machine installation;
 Missing of a ordinary and
programmed maintenance;
3
1
1
4
4
2
2
3
1
5
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
ITEM
4936BRZ2005M
DESCRIPTION
MITSUBISHI INVERTER 7,0A FR
D720S 1,5KW
MITSUBISHI INVERTER BOX
RC/LM 6/11
SCREW TCEI 8.8 M5X20 ZN
4936RPZ0005M
WASHER Fe 5 ZINB
2955FRD74T036A
2111166X
2950CAF7125N
SELF LOCKING NUT DIN 982 M5
ZINB
CABLE HOLDER D 23.7 FORO
17.1
TERMINAL BOARD BM 2,5mm
M093
BLACK CABLE N07-VK 1X2,5
2950CAF712,5
BLUE CABLE N07-VK 2,5
4936DAFA005M
2950PASCAG11
2950MON025BM
2950CAG012,5
2950CAF1X050F
E120101A
YELLOW – GREEN CABLE N07VK 1X2,5
RED CABLE N07-VK 1X1
THESE INSTRUCTION
Q.TY
K295512F5B1D40_02:
Inverter model: 12.F5, 12.F4, 10.F5 and
10.F4 Voltage: 400/480V (three phase).
The kit is composed by:
1
1
4
ITEM
4
2955FRD74T080A
4
2111166X
2
4936BRZ2005M
2
4936RPZ0005M
3
4936DAFA005M
1
2950PASCAG11
1
2950MON025BM
5
2950CAF7125N
1
2950CAF712,5
K295512F5B1D22_02:
Inverter model: 12.F5, 12.F4, 10.F5 and
10.F4 Voltage: 230V (three phases).
The kit is composed by:
ITEM
2955FRD72T037K
2101122X (*)
4936BRZ2005M
4936RPZ0005M
4936DAFA005M
2950PASCAG11
2950MON025BM
2950CAF7125N
2950CAF712,5
2950CAG012,5
2950CAF1X050F
E120101A
DESCRIPTION
MITSUBISHI INVERTER 16,5A
FR D720 3,7KW
INVERTER BOX LM14/18/23
RC30/40 (C)
SCREW TCEI 8.8 M5X20 ZN
28/12/2012
2950CAG012,5
2950CAF1X050F
E120101A
DESCRIPTION
MITSUBISHI INVERTER 8,0A FR
D740 3,7KW
MITSUBISHI INVERTER BOX
RC/LM 6/11
SCREW TCEI 8.8 M5X20 ZN
Q.TY
1
WASHER Fe 5 ZINB
SELF LOCKING NUT DIN 982 M5
ZINB
RUBBER CABLE HOLDER D
23.7 FORO 17.1
TERMINAL BOARD BM 2,5mm
M093
BLACK CABLE N07-VK 1X2,5
4
BLUE CABLE N07-VK 2,5
YELLOW – GREEN CABLE N07VK 1X2,5
RED CABLE N07-VK 1X1
1
THESE INSTRUCTION
1
1
4
4
2
2
3
1
5
Q.TY
5. CONNECTION INSTRUCTIONS
a) Cut the supply lines to the machines
and remove the cover wich is located
on the above right corner on the back
of the machine.
1
1
4
WASHER Fe 5 ZINB
SELF LOCKING NUT DIN 982 M5
ZINB
RUBBER CABLE HOLDER D
23.7 FORO 17.1
TERMINAL BOARD BM 2,5mm
M093
BLACK CABLE N07-VK 1X2,5
4
BLUE CABLE N07-VK 2,5
YELLOW – GREEN CABLE N07VK 1X2,5
RED CABLE N07-VK 1X1
1
THESE INSTRUCTION
1
4
b) Open the machine top cover.
2
2
c) Remove
cover.
3
1
the
KEB
inverter
plastic
d) Take off the control connectors from
the vertical terminal board.
5
(*) The box 2101122X scheduled for this
kit must be adapted to the backrest
through the implementation of new fixing
holes.
ATTENTION!
e) Do not remove the red cables form the
numbered terminals, this cables will
be used as reference to install the
MITSUBISHI inverter.
Mark each cable taking as reference
the name or the number written on the
KEB inverter terminal.
f) Remove the power connections which
refer to the inverter supply and to the
motor cable.
g) Remove the KEB Inverter.
4
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
28/12/2012
h) Install the new box (code: 2111166X).
The 4 M6 nuts supporting the previous
box must be stored.
WARNING!
Only for the kit K295512F5B1D22_02 is
scheduled the connection of the box
2101122X
which
requires
the
implementation of new fixing holes.
The mounting of this box is provided
inside of the machine. If necessary,
move the main switch to the right hand
side of the back panel realizing a new
drilling sequence.
i) During
this
operation,
some
accessories mounted on the DIN BAR
fixed on the box back may need to be
removed (i.e.: heating contactor, relay,
fuses…).
j) Place the MITUSBISHI inverter inside
the new empty box and fix it using the
M4 nuts supplied with the kit.
k) Remove the new inverter plastic cover
unscrewing the black central screw.
l) Remove the plastic cover on the
inverter base to reach the power
terminals.
m) Control the SYNC-SOURCE jumper, it
must be in position SOURCE. (see the
below picture). In case extract it and
bring it in the correct position using a
pliers.
5
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
28/12/2012
The power cable must be connected
wihout any section reduction using
the 2,5 mm2 terminal supplied with
the kit (code: 2950MON025BM).
Repeat the same operation for the
control cables (usually the red ones);
pay attention to the KEB terminal
numbering.
Use
the
1,5
mm2
terminal
(2950MON01512).
o) Wire the inverter respecting the
following convention table (the symbol
“+” on the MITSUBISHI terminals
means that the terminals must be
connected together).
TERMINALS
KEB F4.S
14
11
12
13
8
9
n) Using a small screw driver point, bring
the “I-V” deep switch in position “V”
(the white cursor must be near the
position “V”).
TERMINALS
KEB F5
20
16
15
14
1
8
26
25
TERMINALS
MITSUBISHI
PC + SE
RL
STR
STF
2+4
5
B
C
RH + RM + RUN
SC + S2 + S1
L1
L2 / N
L3
L1
L2 / N
L3
L1
L2 / N
L3
U
V
W
GND
U
V
W
GND
U
V
W
GND
Ground connection must be respected;
control the perfect continuity between the
MITSUBISHI INVERTER ground and the
installation room ground system.
ATTENTION!
If necessary, lengthen the main
supply cable and the motor supply
cable.
The extention cables must have the
same sections of the original ones.
The KIT includes an already enough
quantity of N07VK cables section 2,5
mm2 and 1,5 mm2
6
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
28/12/2012
described below.
Supply the inverter and press MODE to
switch
on
the
PRM
red
led
(programming).
Using the knob look for the parameter
P160. Press SET once and bring the
value to 0, then press SET three times.
Then look for parameter P77, press set
and bring the volue to 2, then press SET
for three times.
To access each parameter press SET
once; after the modification press SET
three time to save the change.
The
following
tables
programming list.
shows
the
WARNING!
PROGRAMMING LISTS FOR
MITSUBISHI INVERTERS ARE
AVAILABLE ONLY BY PURCHASING
THE RIGHT ARTICLE OR KIT
DIRECTLY FROM IMESA SPA.
Once the wiring is done, supply the
machine and control if the inverter is
switching on.
In case of mistakes, it is possible to
reset the inverter. Press the button
PU/EXT until the PU light become ON.
Select the parameter ALLC by rotating
the knob. Enter in the parameter
pressing SET and change its value in
1. Then confirm the value 1 by
pressing 3 times SET again.
The inverter switch on and show the
following value:
- 0.00 Hz displayed;
- LED ”MON” on;
- LED ”EXT” on.
Program the inverter as described in the
next paragraph.
7. MACHINE EQUIPPED BY FIBER EL9
TIMER
In case of machine equipped with FIBER
EL9 TIMER, the washing speed can be
regulated increasing or decreasing the
value of the parameter P126.
During the washing cycle, with drum full
loaded and the water level reached, the
6. PROGRAMMING
ATTENTION!
Before to program the inverter it is
necessary to prepare the inverter as
7
K295509F5B1B22_02 - K295509F5B1B40_02 –
K295512F5B1D22_02 – K295512F5B1D40_02 (E120101A_ENG)
linen should move as shown in the next
picture.
L’esempio è valido per entrambi i sensi di
rotazione.
28/12/2012
ATTENTION!
Do not close tight the inverter into the
new box.
8. INVERTER BOX CLOSING
The inverter must be protected by
accidental contacts with people and/or
object.
Close the box using the previous cover.
In case the original cover is not provided
with any aeration grid use the plastic
washer code 2090903X (to be order
separately) as shown in the next picture.
In case the metal cover is already
provided with aeration grid, this
precaution won’t be necessary.
8