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How to Select Resurfacer
Grade
Tool-Type Resurfacer
Small Motor and Pocket Resurfacers
Grade code letters designate the following grade combinations:
AMedium/Finish
GCoarse/Medium
BCoarse/Finish
HMedium/Polish
DFinish/Polish
All Other Resurfacers
Resurfacers for commutators and copper-alloy slip rings are
made in five grades:
X Extra coarse—very fast cutting, for “hogging” off excessive
copper
C Coarse — fast cutting
M Medium — for general use, high mica, small ridges and
burns
F Finish—for use after the three grades above, for periodic
application and for removing small burns and ridges
immediately after their appearance
P Polish — very fine grade (220 aggregate grain) for burnish
finish
• Two resurfacers required for each grinder
For all resurfacers, specify grade by adding the appropriate letter
as a suffix to the catalog number. (Example: 80-475M for medium
grade.)
How to Select Resurfacer
Size
Size is always written length x width x thickness (working face
area x depth of stone). For handle types, the handle is mounted
parallel to the first dimension. Always use a resurfacer with
the largest face possible (length x width). Thickness should be
governed by clearance around commutator or ring.
Commutator Resurfacers
The resurfacer should have a width of approximately 3/4 the
length of the commutator bar and as long as will conveniently
go between the brush riggings. For periodic application,
three or four sizes are generally sufficient. After determining
approximate dimensions, select nearest standard size and type.
Slip Ring Resurfacers
When space permits, use a resurfacer about 1 in. wider than the
face width of the ring. Length should be at least three times
greater than the longest flat spot to bridge over and ensure a
true ring.
Small Motor-Type
Resurfacer
Grades
Cat. No.
A, B, D
80-012*
1-800-435-0705 Customer Assistance
80-504*
80-454*
1 x 1-1/2 x 6-1/2
1x2x8
80-461*
C, M, F
80-475*
2x2x8
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
Pencil-Type Resurfacer
• For use on fans, signal motors, auto generators, locomotive
headlight motors and other fractional horsepower
motors
Size (In.)
5/8 x 3/8 x 6
Grades
Cat. No.
C, M, F, P
80-075*
Commutator Maintenance
Cat. No.
C
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
Tramway-Handle
Resurfacer
• Handle shaped to ensure secure grip
• 10-1/2 in. handle permanently
mounted at 45° angle
Sizes (In.)
2 x 1-1/2 x 2
2x2x2
W
T
L
Grades
Cat. No.
M, F
80-255*
C, M, F
80-265*
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
Powr-Polish™ Flexible
Abrasive
• Fine-grain, non-dusting abrasive held together by a
flexible bond
• Non-conductive and non-loading
• For use on small fractional horsepower motors
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
Grades
3/4 x 3/4 x 3
• Removes dirt and grease—imparts super-finished surface
• 10 in. handle
3/4 x 1/2 x 3/8
Sizes (In.)
• Serves as both commutator cleaner and burnisher
• Different grades of stone on each end
Size (In.)
• For use in lathe-turning device
Sizes (In.)
Cat. No.
3/8 x 1/2 x 5
82-001
3/8 x 3/4 x 5
82-002
5/8 x 1 x 5
82-003
1x2x5
82-004
1x4x5
82-005
1/8 x 1 x 5
82-006
Please allow 2-3 weeks for delivery.
WWW.IDEALINDUSTRIES.COM
B-109
Tools & Supplies
Brush Seater &
Commutator Cleaner
Midget Precision Grinder
Commutator Maintenance
• Gentle acting abrasive
for seating carbon
brushes and cleaning
commutators and slip
rings
1-1/4 in.
• Soft, loosely bound grain produces a scouring effect when
held against commutator
• Will not remove or scratch copper
3 in.
•Self-cleaning
16-1/2 in.
• Available in soft(S), medium(M) and hard(H) grades
Sizes (In.)
13/16 in.
6 in.
Grades
Cat. No.
1/4 x 1/4 x 4-3/4
M, H
23-001*
1/2 x 1/4 x 4-3/4
M, H
23-002*
3/8 x 3/8 x 4-3/4
M
23-003*
1/2 x 3/8 x 4-3/4
M, H
23-004*
• 6 in. base — recommended for commutator widths up to
9-1/4 in. (includes extra 1 in. travel obtained by setting
resurfacers at slight angle)
1/2 x 1/2 x 4-3/4
M
23-005*
• Includes convenient carrying case
5/8 x 1/2 x 4-3/4
M
23-006*
3/4 x 1/2 x 4-3/4
S, M, H
23-007*
• Two tool-type resurfacers required — 80-454
recommended
1-1/8 x 5/8 x 4-3/4
S, M, H
23-008*
S, M
23-027*
1 x 1 x 4-3/4
—
23-035S
2 x 1 x 4-3/4
—
23-036S
3x2x6
—
23-041S
3x2x8
—
23-042S
1/2 x 1 x 4-3/4
*Add grade letter suffix to Cat. No. Please allow 2-3 weeks for delivery.
Commutator Smoothie®
Resurfacing Tool
• Designed to smooth commutators of auto generators,
starting motors and other similar equipment
• 8-1/2 in. plastic handle with a 5/16 in. x 7/8 in. x 11/16 in.
resurfacer on each end
• Right-angle rack and pinion allows for operation in small
areas
Description
Cat. No.
Midget Precision Grinder
24-033
Order tool-type resurfacers and brush arm supports separately.
Fact:
IDEAL INDUSTRIES, INC.
was founded by
J. Walter Becker in 1916
as the IDEAL Commutator
Dresser Company.
• Features one polish-grade and one finish-grade resurfacer
• Bent handle reaches into any motor frame
• Non-conductive for user safety
Description
Cat. No.
Commutator Smoothie®
Resurfacing Tool
80-033
Please allow 2-3 weeks for delivery.
B-110
WWW.IDEALINDUSTRIES.COM
1-800-435-0705 Customer Assistance
Stripmaster® Wire Strippers and Knife-Type Blades for Metric Wire
Specifications — Stripping Hole Diameter (mm)
8
10
Cat. No.
Replacement
Blades (Pair)
Cat. No.
4.3
5.0
45-090-341
L-4419M
LA-2358
45-092-341 or
45-292-341*
L-4421M
LA-2358
45-098-341
L-5361M
LA-2358
Replacement
Blades (Pair)
Cat. No.
Replacement
Frame
Cat. No.
Wire Size mm2
0.05
0.1
0.15
0.22
0.34
0.5
0.75
1
1.3
0.6
*Boxed 0.7
0.8
0.9
1.0
1.6
1.5
1.9
2.5
4
2.4
3
6
3.6
1.1
Replacement
Frame
Cat. No.
Tolerances +001 - .005
Stripmaster® Lite Wire Strippers and Knife-Type Blades for Metric Wire
Wire Size mm2
0.05
0.6
0.1
0.7
0.15
0.8
0.22
0.34
0.5
0.75
1
1.5
Cat. No.
1.0
1.1
1.3
1.6
1.9
45-671-341
LB-1001M
H-2909
45-672-341
LB-1002M
H-2909
0.9
Free Application Engineering Service available. Contact IDEAL INDUSTRIES, INC. for complete information at 1-800-324-9571 or download application at
www.idealindustries.com/products/wire-processing.
Coax Stripmaster® Wire Strippers and Blades
Specifications — Stripping
Description
Coax Cable Repl. Blade
Type (RGU)
Cat. No.
Stripmaster® Wire Strippers with Rectangular
Holes
Cat. No.
Coax Stripmaster® for RG-6
RG-6
LB-740
45-262
Coax Stripmaster® for RG-58
RG-58
LB-742
45-264
Coax Stripmaster for RG-59
RG-59
LB-743
45-265
Coax Stripmaster for RG-6
QuadShield
RG-6
QuadShield
LA-3953
45-282
®
®
Description
Cat. No.
Replacement
Blades (Pair)
Cat. No.
N/A
LB-1155
For European Flat Lamp Cord
45-089
L-8762
For SP-SPT Lamp Cord
45-095*
L-4452
For Flat Telephone Cable (.060 in. or 1.52mm)
Coaxial Cables: two-step strip for termination, jacket and dielectric.
*Also strips 2- and 3-conductor low-voltage wire used in E.E. and Touchplate remote
control wiring system.
Transparent Adjustable Wire Stop Assembly
Short Stop Latch
• Provides uniform stripping length
• Protects wire strands by limiting
stripping stroke to 5/32 in.
Stripmaster®
Specifications — Stripping Hole Diameter (mm)
• Retains slug until wire is
ready for terminating
Optional Accessories
Cat. No.
Replacement Frame Assemblies
Transparent Adjustable Wire Stop (for Stripmaster®
Wire Strippers)
L-5270
For Stripmaster® Wire Strippers
L-5620
For Stripmaster® Lite Wire Strippers
LB-1421
Transparent Adjustable Wire Stop (for Stripmaster® Lite Wire
Strippers)
LB-1195
Replacement Moveable Gripper
L-1953
1-800-324-9571 Customer Assistance
Cat. No.
WWW.IDEALINDUSTRIES.COM
C-3
Test & Measurement
®
Thermal Imagers
• Blended thermal/digital image (0-100% & PIP)
Description
Cat. No.
• Hottest/coldest temperature cursors instantly display
on live screen
HeatSeeker® 320 Thermal Imager –
(320 x 240 resolution)
61-848
• Sequence image recording activated by alarm
settings
HeatSeeker® 160 Thermal Imager –
(160 x 120 resolution)
61-846
HeatSeeker® Thermal Imager – (47 x 47 resolution)
61-844
• Class II laser
• Built-in LED light
• High and low
temperature alarms
• Save images with text
and voice annotation
61-848/
61-846
Accessories
Includes
• Adjustable emissivity
for
®
maximum accuracy
Removable Battery
61-846BAT
—
USB Cable
61-844USB
61-844USB
Camera Handle
—
61-844HAN
Carrying Case
61-844CC
61-844CC
Power Supply
61-846PS
61-844PS
• Tripod mountable
ThermalVision™ Software
61-848SW
61-844SW
• ThermalVision™ PC
software included
Optional
• IP54 rated
• Multi-lingual - nine
languages included
• Two-year warranty
Thermal Imagers
Specifications
Feature
N12966
Included Accessories:
Temperature Range
Light Shade
61-844LS
61-844LS
Car Charger
61-846CAR
61-844CAR
Desktop Charger
61-846DT
—
Hard Transport Case
61-846HC
61-846HC
HeatSeeker®
(61-844)
HeatSeeker® 160
(61-846)
HeatSeeker® 320
(61-848)
14°F to 662°F
(-10°C to 350°C)
-4°F to 1652°F
(-20°C to 900°C)
14°F to 482°F
(-10°C to 250°C)
Temperature Accuracy
±2°C or ±2% of reading
Emissivity Table
Cursors
0.2 to 1.0 (adjustable)
Four-movable (with independent
emissivity setting)
Two-movable
Image Storage (2 GB micro SD card)
Field of View
2000 Images
20° x 20°
10° x 15°
< 0.3°C at 30°C
< 0.08°C at 30°C
Focal Plane Array
47 x 47 (2,209 pixels)
160 x 120 (19,200 pixels) 320 x 240 (76,800 Pixels)
Visible Light Camera Resolution
Spectral Range
Image Control
3.5” LCD
1.0 Megapixels
2.0 Megapixels
8µm to 12µm
8µm to 14µm
Eight color palettes (Ironbow, Rainbow, Isotherm, Hot Metal, High Contrast,
Rainbow 16, Black Hot and White Hot)
Focus
61-846 / 61-848
Battery Life
Power
Pump Motor
WWW.IDEALINDUSTRIES.COM
21.4° x 16°
Thermal Sensitivity
Display
D-10
61-844
Manual
6 hours
6 hours
Internal rechargeable
Li-ion battery
4 hours
Field replaceable, rechargeable Li-ion battery
Fuse Panel
1-800-435-0705 Customer Assistance