Why GUTEX ? History, Manufacturing and Products 1

Why GUTEX ?
History, Manufacturing
and Products
1
Contents
Pg. 4
CompanyHistory
Pg. 6
WetManufacturing
Pg. 7
DryManufacturing
Pg. 8
Quality
Pg. 9
CustomerAssistance
Pg. 10 BlackForestTimber
Pg. 12 GUTEXBoardsandApplications
Pg. 14 ExcellentQualities
Pg. 15 InsulationinSummer
Pg. 16 InsulationinWinter
Pg. 17 HealthyIndoorEnvironment
Pg. 18 Soundproofing
Pg. 19 FireProtection
Pg. 20 EnvironmentalCompatibility
Pg. 20 Recyclability
Pg. 21 UserFriendliness
Pg. 22 MadeinGermany
2
GUTEX Ecological Wood
Fibreboard Insulation
3
GUTEX then...
How it all began
GUTEX's beginning goes back to 1902, when the company
was originally established in the southern Black Forest to
provide surrounding communities with environment-friendly
hydroelectricpower.In1922,thecompanybeganmanufacturing
pulp for paper and corrugated board, using the water from a
river to drive its stone mills for the difibration of the wood.
The Henselmann family manufactured Europe's first insulation
boards in 1932 – at first, under the name Fahrnit, and later
renamedGUTEX.In1949,followingthewar,thecompanybuilt
amodernmanufacturingfacility.Thesingle-stagedryerusedback
then was fired for many years with coal before changing over
latertoheatingoil.In1991,GUTEXinstalledanenvironmentfriendlynaturalgasfiredstate-of-the-artsix-stagehotairdryer
withheatrecoverysystem.
Since 1995, GUTEX's quality and environmental protection
managementsystem,certifiedaccordingtoDINENISO9001,
ISO14001andEMASII(EUEcoAuditOrdinance),guarantees
the environmental compatibility and consistent high quality its
maxim"NATURALLYMADEFROMWOOD"promises.
4
...GUTEX today
And where it led
For more than 80 years, the Black Forest family-owned and
operated company GUTEX Holzfaserplattenwerk GmbH +
Co KG has produced insulating board from wood at its plant
inWaldshut-Tiengen, Germany. Now in its fourth generation,
the company, headquartered in Waldshut-Tiengen Germany,
employs 130 people and manufactures 11.5 million square
metres of wood fibreboard insulation annually.Today, GUTEX
is a leading manufacturer of innovative multifunctional woodfibrebasedecologicalinsulationsystemsforbothnewandold
buildings.
With its new dry process, GUTEX has broken new
ground, establishing new standards in environment-friendly
manufacturingandproductquality.
The leading producer of insulation board manufactured
from woodfibre in Germany, GUTEX is still manufacturing in
Waldshut-Tiengen, where it began 80 years ago. Sustainability,
that is, the careful handling of our available natural resources
is today a must. Rather than a current trend, sustainability for
GUTEXhasalwaysbeenanecessity.
To keep up with the increasing demand for its insulation
products, GUTEX installed in 2005 a second manufacturing
line that uses a highly innovative dry process.The new line is
exceptionally environment-friendly and capable of producing
homogeneoussingle-plyboardsinupto240mmthickness.
To maintain its competitive edge, GUTEX offers superior
product and service quality as well as superb stock availability.
All GUTEX insulation boards bear the CE and Ü marks of
conformity, indicating their compliance to the applicable,
valid standard or code. GUTEX’s external thermal insulation
composite system has the approval of the German building
materialsandphysicstestingagency.
5
Proven with consistent quality
The wet process
GUTEX exclusively uses untreated chips and shavings from
spruceandfirthatareby-productsobtainedfromothertimber
manufacturingprocesses.Thesawmillswhereitobtainsthechips
andshavingsarealllocatednearitsplant.Thechipsareground
into wood fibre pulp via thermo mechanical processing, also
knownasdefibration.Inthe“wetprocess,”waterismixedwith
thepulpandparaffinorlatexisaddedpriortothepumpingofthe
mixtureintoaformingboxasacontinuousfibremat.Pressrolls
PRODUCT COMPOSITION
e.g. in sarking boards
> 89 % wood
> 11 % additives
-4%whiteglueforthelaminationofmultipleplies
-2%paraffinusedashydrophobicagent
-5%latexusedtostrengthen
6
and vacuum pumps remove approx. 50 % of the water before
theboardmaterialisdriedinacirculatingairdryertoobtainits
finalmoisturecontent.Finally,theboardsarecuttosizeandthe
edgesmilled,ifrequired,beforebeingstackedandpackagedfor
shipping. Sawdust and milling residue are fed back into
manufacturingprocess.Sincethemaximumattainableplythicknessis25mminthewetprocess,thickerboardsarecomprised
ofmultipleplies,whicharegluedtogetherwithwhiteglue.
Innovative
The dry process
The dry process also involves the extraction of fibre from
chips by means of defibration. Depending on the specific
requirements, the fibres are then sprayed with paraffin and
discharged through a conduit via warm forced air, which also
driesthefibres.Thedriedfibresaresprayedwith4%PUresin
solution and distributed in the board former.The fibre mats
arethenplacedinaspecialcuringunitinwhichtheresincures
andhardensthroughitsexposuretoamixtureofairandwater
vapour.After the boards are formed and their edges milled, if
required, they are placed on pallets and packaged. Dust
produced by cutting and milling is fed back into the process.
The dry process produces single-ply insulation boards in up
to240-mmthickness.
PRODUCT COMPOSITION
e.g. in sarking boards
> 94.5 % wood
> 5.5 % additives
-1.5%paraffinusedashydrophobicagent
-4%polyurethaneresinbindingagent
7
Quality
Our signature
Quality assurance means for GUTEX taking environmental
and social responsibilities seriously as well as delivering on
our promises to meet the needs of our business partners,
customers and employees. GUTEX is committed to the
design and manufacture of modern, technically mature and
ecological insulation products at its production facility in
Waldshut-TiengeninthesouthernBlackForest.
Scheme (EMAS II) show that at GUTEX quality and
environment-friendlymanufactureareinseparable.
> The natureplus® quality seal guarantees
thebiologicalsafenessofallGUTEX’sinsulation
boards.Thenatureplus®marking,aninternational
quality designation for ecological home and
construction products, indicates products that
have been tested for potential health hazards, environmental
impact and function! Demanding tests and the toughest
standardsensuretheproductsareabsolutelybiologicallyharmless.
>GUTEXproductsaremanufacturedinaccordancewithDIN
EN 13171andbeartheÜandCE markings.
> The ISO 9001/14001 integrated quality and
environmental management system, in practice
at GUTEX since 1995, and the Eco-Management and Audit
8
> GUTEX’s thermal insulation composite systems have the
approval of the German building materials and
physics-testing agency,guaranteeingtheirhighqualityand
suitabilityinvariousinsulationsystems!
>GUTEX'swoodfibreinsulationboardsarecertifiedforusein
roof,wall,floor,structures,etc.thatareapprovedbytheGerman
building materials and physics-testing agency and
aresubmittedregularlyforrecertification.
> GUTEX Thermosafe-homogen® took first
honours in a test performed by Öko Test, a
consumer magazine for ecological products. It
receiveda"verygood"scoreinitscategory.
Customer Assistance
Versatility and reliability in word and deed
Yourcontinuedsatisfactioniswhatmeansthemosttousand
drives us to provide you consistently with the best and most
qualified assistance. Our expertise and friendly assistance is
always available to you and includes the services described in
thefollowing.
GUTEX Info Line
As a developer, architect or tradesman you are constantly
confronted with decisions and questions throughout the
duration of the project that require immediate and specific
answers. Our technical service department will gladly assist
you with all your questions about GUTEX products, quickly
providing you with specific solutions that keep your project
movingtowardtimelycompletion.
Workshops, product training and seminars
GUTEX offers regular seminars for architects, tradesmen, and
wholesalerscoveringphysicsapplicabletobuilding,construction
techniques,productapplications,etc.
GUTEX strives to maintain the continuous improvement of
products through advances in technology and customer input.Wegooutofourwaytospeakdirectlytoarchitectsand
tradesmen. For this reason, GUTEX has expanded its training
andseminarfacility,whereweofferworkshopsfortheexchange
oftradeandproductinformation.Afterall,nooneisinabetter
positiontoevaluateaproductthanapersonwhohasusedthe
product.
Web site
The GUTEX Web site offers you a great deal of valuable
information, including product details, installation guidelines,
construction suggestions with calculations, CAD drawings,
specifier text, fixation data fire and acoustic insulation test
certificates(thelatter3onlyinGermanatpublicationdate)at
www.gutex.de
9
Black Forest Timber
The source of GUTEX's sustainability and quality
Asabuildingmaterial,woodfeaturessomanypositivequalities
thatitisvirtuallyunbeatable.Besidesbeingarenewablenatural
resource, it has superb physical properties, such as fantastic
thermal and moisture regulating capabilities, which manifest
themselvesinasuperiorindoorenvironment.
No other building material is so warm, so adaptable and so
alive.A multi-talent, wood is exceptionally versatile, making it
useable in unlimited constructional applications and variations,
including sustainable buildings.Thanks to wood's low thermal
conductivity and high volumetric heat capacity, warmth
remains indoors during the winter and outdoors in the
summer.Wood is naturally endowed with all the qualities you
needtohavetheperfect,comfortableindoorclimateyoudesire.
Carbon neutrality & wood's lifecycle
Staving off the increase of carbon emissions belongs to one
of our greatest environmental concerns today. It is common
knowledgethattreesreducecarbondioxideintheatmosphere.
During their life span, they Wood's Chemical Composition
assimilate and process
Carbon(C)
50%
carbon dioxide, generating
Hydrogen(H)
5-6%
vital organic substances
44%
they require to grow and Oxygen(O)
Nitrogen(N)
0.05-0.25%
emittingoxygen.
10
Whenwoodisusedtomakewoodfibreboardforinsulation,the
carbondioxideremainsinthewood.Uponreachingtheendof
theirlifecycle(afterdecadesofuse)theboardscanbeburned
to produce energy.Wood releases only the amount of carbon
dioxideitoriginallyassimilatedfromtheair,meaningitiscarbon
neutral!
What is good, endures
If designed and built by qualified persons, wood buildings last
justaslongasbuildingsbuiltusingothermaterials.Evidenceis
providedbyEurope'soldesthalf-timberedhouses,manyofwhich
areolderthan650years.Woodfibreboardinsulationboardsare
also made from wood.And if installed properly, they too will
deliverthesamelongevity!
Minimum environmental impact, ecological to
the core
The ecological credits for GUTEX's products begin where
they should, with the raw material. It comes solely from
wood that is harvested and grown using sustained forestry
management practices (PEFC and FSC). And GUTEX uses
exclusively untreated spruce and fir chips and shavings that
are by-products produced by other timber manufacturing
processes. Moreover, the sawmills from which GUTEX
obtains its chips and shavings are all located near its plant,
translating into less pollution and fuel consumption thanks to
reducedtransportdistances.Andcertainlynottobeforgotten
is the fact that GUTEX wood fibreboards are biodegradable
andcanberecycled,providedtheyhavenotbeentreatedwith
woodpreservatives.
But there is another very convincing ecological advantage
providedbyGUTEXwoodfibreboard.Byprocessingthewood
scrap into a useful product, its assimilated carbon dioxide is
kept from being released into the atmosphere.What could be
greener?
11
GUTEX Multiplex-top
Arain-tightsarkingboardwithsingleply construction and homogenous
cross-section.
GUTEX Ultratherm
Astrongrain-tightsarkingboardwith
asingle-plyconstructionandahomogenous cross-section, this product's
highU-valuemakesitverysuitablefor
newroofsandroofrefurbishment.
GUTEX Multitherm
Amoistureresistantinsulationwood
fibreboardwithsingle-plyconstruction
and homogeneous cross-section that
isanidealsarkingboardforexterior
walls under facade facing or the
undersidesofrafters.
GUTEX Thermosafe-homogen
A universal insulating board with
single-ply construction and homogenous cross-section, it provides
superbprotectionagainsttheinfluxof
heatinsummerandlossofheatinwinter.
GUTEX Thermoflex
A flexible wood fibreboard that is
designedforusebetweenraftersand
intimber-framedwalls.
GUTEX Thermoflat
This single-ply insulating board
features a homogeneous wood fibre
cross-section and a compressionproof construction, which make it
idealforflatwood,concreteandsheet
metalroofs.
NEW!
GUTEX Thermosafe
Universalinsulatingboardwithmultiplyconstructionthatprovidessuperb
protectionagainsttheinfluxofheatin
summerandlossofheatinwinter.
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GUTEX Thermofibre
A loose-fill wood fibre insulation
for blow-in installation in vertical or
horizontal cavities and horizontal
unenclosedspaces.
GUTEX Insulation Boards
Something for every area of the house
GUTEX‘s range of wood fibreboard insulation products is as
diversified as are the specific insulation requirements of the
different areas of buildings. Whether you‘re looking for a
solution for a new or an existing building, you‘re sure to find
the suitable product for your roof, wall, floor or ceiling in
GUTEX‘s product portfolio. If used properly, the products
perform beyond all expectations. GUTEX provides a wealth
of information at www.gutex.de and in its brochures, offering
guidelines for using its insulation products, so that you can
enjoyallthebenefitstheyoffer.
GUTEX Thermoinstal
A compression resistant insulation
board with single-ply construction
and homogenous cross-section,
this product is your choice for the
thermalinsulationofinstallationcavities,
electricalandplumbinglines.
GUTEX Thermoroom
An insulation board with single-ply
constructionandhomogenouscross-
section that is ideal for the retrofit
insulatingofinteriorwalls.
GUTEX Thermosafe-wd
An insulating board with singleply construction and homogenous
cross-section, this product features
exceptionally high compression
resistance,makingitidealforanywall
orfloorstructure.
GUTEX Thermofloor
Averyversatileimpactinsulationboard
for all floor applications, including wet
anddryscreed.
GUTEX Happy Step
The ideal underlay for high-quality,
interiorfloorcoverings.
GUTEX Thermowall/-gf
A single-ply plaster baseboard with
homogenous cross-section, this
product is the perfect choice for use
with GUTEX’s ecological composite
thermalinsulationsystem.
GUTEX Thermosafe-nf
A superior impact insulation board
with tongue and groove joints, this
product comes with spruce joint
stripsforeasyinstallationoflongand
shortplankflooring,whichscrewsto
thestrips.
13
GUTEX Woodfibre
Insulation's Excellent Qualities
GUTEX insulation boards' many outstanding physical
propertiesofferyousignificantadvantages,includingprotection
againsttheheatinsummer(C=2100J/kgK)andthecoldinwinter
(λD=0.037-0.044W/mK)aswellregulationofhumidityand
diffusionpermeability(μ=3).Together,thesequalitiesaddupto
provideyouwithaverycomfortableindoorenvironmentwith
improved acoustic insulation, increased fire protection and
biologicalharmlessness(natureplus®certified).
Exceptional environmental compatibility, recyclability, superb
workability and the fact that the products are produced from
local sustainable natural resources are clear indications of the
suitability, quality and potential you get when you decide on
GUTEXinsulationsystems.
Insulation
in Summer
Made in Germany
Insulation
in Winter
User Friendliness
Healthy Indoor
Environment
Recyclability
Soundproofing
Environmental
Compatibility
14
Fire Protection
Insulation in Summer
To protect living spaces against heat,
especially those directly under roofs, the
insulation material used must have enough thermal storage
capacity or volumetric heat capacity to ensure the flow of
warmth from the exterior to the interior area is adequately
dampened.Wood has a thermal storage capacity of 2100J/kg,
giving it the highest capacity of any construction material.
That’s why wood insulation boards provide significantly better
insulation against heat in summer than conventional insulation
materials.
Thermalstoragecapacityreferstotheabilityoftheinsulation
material, in this case wood, to absorb and retain thermal
energy(technicallyreferredtoastimelag)beforeallowingitto
reachthebuilding’sinteriorinareducedmagnitude(technically
referredtoasthedecrementfactor).
Duringthenight,thetemperaturesinksoutdoorsandthethermal
energyisreleasedfromtheexteriorofthebuilding,keepingthe
fluctuationoftemperatureataminimuminsidethebuilding.
Thermal diffusivity (a) is the ratio of thermal conductivity to
volumetricheatcapacity.
thermal conductivity (λ)
a=
specific heat capacity x density
The lower the thermal diffusivity, the better is the insulation
againstheatinsummerandcoldinwinter.
Timelaganddecrementfactorwith180-mmGUTEX Thermosafehomogen®:
An example
Thetimelagfor180-mmGUTEX Thermosafe-homogen®insulation
is10hours.Withatemperaturefluctuationof21°C,asshownin
thediagram,thetemperaturefluctuationoftheairintheinterior
ofthebuildingis3°C.(Decrementfactor=7)
What is the best way to insulate against summer heat?
Besides the usual constructional factors, like location and size
of the windows, air and wind tightness of the building and
ventilated construction, the choice of the right insulation
materialisdecisive.
The best insulation material
The ideal insulation material is one that provides effective
protectionagainstcoldinwinterandheatinsummer.GUTEX
wood fibreboards perform superbly in both applications. For
example,GUTEX Thermosafe-homogen®boardspossessathermal
conductivity coefficient of 0.037 (W/mK) and a specific heat
capacityof2100(J/kg*K).
Comparison of Insulation Materials
Outside hot, inside cool, and in between: GUTEX.
15
Insulation in Winter
GUTEXwoodfibreinsulationboardsprovide
excellent protection against the cold in
winter thanks to their low thermal conductivity (See the
λ values on the product pages.), which drastically slows down
the escape of warm air and the cooling of the interior living
areas.
Why thermal insulation?
- Itincreasescomfort,duetowarmerwall
surfacetemperatures,etc.
- Itimprovestheinteriorenvironment
- Savesmoneybycuttingheatingcosts
- Protectsourenvironment,significantly
reducingCO2emissions
- Increasesthevalueofbuildings
Outside cold,
inside warm,
and in between:
GUTEX.
16
Healthy Indoor Environment
GUTEX wood fibre insulation boards permit diffusion (μ value = 3) and regulate the
interiorrelativehumiditybyvirtueoftheirabilitytoabsorband
releaseupto15%oftheirweightinmoisturewithouttheloss
of insulation capacity.These two functions improve the living
environmentofindoorareassignificantly.
Water vapour diffusion
Diffusion is the migration of
individual, tiny particles (water
molecules) resulting from random
thermal agitation (Brownian
Motion). Everyone is familiar with
GORE-TEX and its benefits in
sportsclothingfabrics,particularly,
its breathability, which allows
perspiration to evaporate and
escape, leaving the individual with a dry, comfortable feeling.
A home or workplace is no different.Avoiding condensation
on windows, interior walls, etc. is essential to maintaining
a pleasant and healthy indoor climate. Construction materials
that permit diffusion and transport moisture offer distinct
advantages.GUTEX soft fibreboards feature excellent water
vapour permeability due to their very low water vapour
diffusionresistancefactor(μ)of3.
Humidity control
Wood,anatural,sustainableresource,hasmanyattributesthat
makeitofgreatvaluetothebuildingindustry.Oneofthemis
its ability to absorb and release humidity.The moisture contentofuntreatedwoodadjustsitselfuntilitreachesastateof
equilibrium.The moisture content equilibrium is a function of
the relative humidity and temperature of the surrounding air.
At 23° C with 50 % rel. humidity, the equilibrium moisture
contentis8-10%.
Wood fibreboard can absorb and release up to 15 % of its
weightinhumiditywithoutalossininsulationperformance.Thus,
itisextremelyeffectiveatloweringexcessivehumidityintheair.
Whentheairisdry,theboardreleasestheabsorbedmoisture
intotheroom.Thankstoitshumidityregulatingfunction,wood
createsastable,comfortablelivingenvironment.
GUTEX insulation boards come with an equilibrium moisture
contentofapprox.10%andtherebycontain2.6litresofwater
per square metre. They can absorb and retain 1.3 litres of
additional water (15 % wood moisture content) per square
metreor,iftheconditionsaretoodry,releasethesameamount.
Outside wet,
inside comfortable,
and in between:
GUTEX.
The following example illustrates how much moisture wood
fibreboards are capable of absorbing without their insulation
performancesuffering.
> Insulation thickness: 24 cm > density: 110 kg/m3
> Weight per m2: 26.4 kg
17
Soundproofing
Construction elements should dampen the transmission of
noise originating from both inside and outside the building.
DIN4109specifiesrequirementsandmakesrecommendations,
distinguishing between airborne and impact noise insulation.
Airbornenoiseinsulationisimportantforroofsandwalls,and
impactsoundinsulationisimportantforfloorsandceilings.
Examples of sound insulation refurbishment - roofs
Airborne noise insulation
The sound reduction index R in dB is used here.The higher
the value, the better is the insulation against airborne noise.
Requiredpropertiesforeffectivesoundproofingarehighdensity,
minimum stiffness and an open-pored fibre structure. GUTEX
insulation boards possess these important characteristics and
arethereforeidealforsoundproofingapplications.
Roofing
Tilingbattens
Cross/counterbattens
80-mmpolyurethaneinsulationboard
Boarding18mm
Rafters100mm
Sound Reduction Index RW is 34 db
Impact noise insulation
ImpactnoiseismeasuredindBusingL.Thelowerthevalue,the
better is the impact sound insulation. Key material properties
forgoodimpactsoundinsulationperformancearemass,flexural
strength,dynamicstiffnessandtheabilitytodecouple.
When planning impact noise insulation, it is necessary to
consider both the transmission of sound through the specific
buildingstructureandthebuildingelementsflankingthespace
thatistobeinsulated.
Roofing
Tilingbattens
Cross/counterbattens
GUTEXUltratherm120mm
80-mmpolyurethaneinsulationboard
Boarding18mm
Rafters100mm
Sound Reduction Index RW is 46 db
Exterior wall /Pitched roof (> 10°) Requirements for
airbornesoundinsulationforexteriorbuildingstructuresasper
DIN4109(Nov.1989)
NoiseLevel
Class
Levelof
Exterior
Noise
dB(A)
1)
I
II
upto55
55-60
III
IV
V
VI
VII
61-65
66-70
71-75
76-80
>80
Hospital
Patient
Rooms
Leisure
Offices,etc.1)
Roomsin
Homes,Flats,
etc.
> Improvement in the acoustic insulation (Rw) is 12 dB
≙cutsperceivednoiselevelbymorethan50%
ConstructionswithGUTEXwoodfibreboardsthathavebeen
tested and approved to comply with specific sound insulation
requirementsareavailableinGUTEX'splanningdocumentsor
atwww.gutex.de.GUTEXwillbegladtosendyoutestreports.
Rec.R‘w,resfortheexteriorbuilding
structureindB
35
30
35
35
30
40
45
50
2)
35
40
45
45
30
35
40
40
2)
DIN4109makesnostipulationsforinteriorspaceswithadjacentexterior
structures(walls,roofs,etc.)inwhichactivitiesareperformedforwhichnoise
originatingfromoutsidehasonlyamarginaleffect.
Outside noise, inside quiet,
and in between: GUTEX.
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Fire Protection
ForGUTEX,fireprotectionmeansprotecting
peopleandanimalsfromfire.Fireprotection
alsoincludesminimisingdamagecausedbyfire.
Requirementsforthefireprotectionofbuildingsareregulated
by the individual countries. Fire protection requirements are
definedeitherviatheconstructionmaterialclassificationsorvia
fire rating. Construction material classification groups building
materialsaccordingtotheirbehaviourintheeventoffire.Fire
ratingclassifiestheelements'resistancetocombustion.
Construction products or their fire behaviour are divided
into classes fromA (non-combustible) to F (highly flammable).
The minimum requirement for buildings is B2 in the German
constructionmaterialsclassificationsystemorEintheEuropean
class.Botharenormalflammableratings.Buildingproductsare
classifiedintoclassesbytestinginstitutes.
Fireresistanceratings,alsoperformedbytestinginstitutes,are
dividedintoclassesfromF30toF180,constitutingtheGerman
fire resistance classification system.The number refers to the
time (in minutes) before the fire burns through the structure,
before the structure’s load bearing capacity is lost and before
the temperature on the other side of the structure becomes
excessive.F30indicatesthatintheeventoffiretherewouldbe
30minutestoevacuateanimalsandpeople.
DIN 4102 cites specific examples of how a building structure
shouldbeconstructedtoachievespecificfireresistanceratings.
GUTEXalsohasmanytestcertificatesissuedbythebuildingauthorityandtestinstitutescertifyingvariousvariantconstructions
for specific fire resistant ratings. In the following, you will find
severalexampleswiththeirrespectivetestcertificatenumbers.
Approved fire protection structures
Above rafter installation withGUTEXThermosafe-homogen®
> AbP P-SAC 02/111 - 370
- Woodrafterroofconstructionwiththree-sidedexposureto
firefromwithin-fireresistanceratingF30-B/F-90-B
Between rafter insulation with GUTEX Thermoflex®,
GUTEXMultiplex-top®andGUTEXUltratherm®
> AbP P-SAC 02/111 - 370
- Betweenrafterinsulation-fireresistanceratingF30-B/F-90-B
Exterior wall withGUTEXThermowall-gf®,
GUTEXMultiplex-top®andGUTEXUltratherm®
> P-SAC 02/111 - 321
Load-bearing,exteriorwallwithinteriorfireperformanceasper
GermanfireresistanceratingF30/F90-Bandexteriorratingas
perF90-B
- Renderfacadew.timberstudsorsolidwoodconstruction
- Non-ventedfacadew.timber-framedorsolidwoodconstruction
Outside flames,
inside safety,
and in between: GUTEX.
Load-bearing, exterior wall with fire performance as per
GermanfireresistanceratingF30-B
- Renderfacade
- Ventedfacade
Party wall between semi-detached units
> P-172 34405 - ift
Two-wythe wall as party wall between semi-detached units as
perDIN4109orbearingpartywallperDIN4102-04withR`w
≥57dBasperDIN4109andthefireresistanceclassF30-Bfrom
interiortoexteriorandF90-Bfromexteriortointeriorasper
DIN4102-2forsingle-sidedfireresistance.
Example of a building structure with variations
covered by a building authority approval (P-SAC 02/
III-321): timber stud construction with render facade:
Wall construction
- 12.5-mmplasterboard
- 50-mmthickGUTEX Thermoinstal ® inservicescavity
- 15-mmwoodcompositeboard
- 160x60mmframingtimber
- 160-mmthickGUTEX Thermoflex®betweenstuds
- 100-mmGUTEX Thermowall
- GUTEXrendersystem
Technical Data
U value: 0.14W/m2K
(incl. 10 % allowance for wood
structuralmembers)
Time lag: 18.4h
Weighted Sound Reduction
Index RW,R: is 47dB
Fire protection: F30-Binterior;
F90-Bexterior
> All AbPs are available to you in German as download at www.gutex.de
19
Environmental Compatibility
…means for GUTEX sustainable, ecological
practices and responsibility to humankind
andnature.GUTEXproductsandmanufacturingprocessesare
developed with an uncompromising commitment to
environmentalpreservation.
The new manufacturing line employs an innovative dry
technique that is significantly more environmentfriendly than the wet conventional process and requires
40%lessenergy.
Reduced amounts of additives are used in both
manufacturingprocedures!Just4%polyurethaneresinisadded
as a binding agent in the dry process. 4 % white glue for the
laminationoflayersandapprox.5%latextoincreasethestrength
areaddedinthewetprocess.Paraffinisusedinbothprocesses
forhydrophobisation.
SinceallGUTEXinsulationboardscontain absolutely no
harmful additives,theycanbeusedwithoutreservationin
construction.AllGUTEXinsulationboardsmanufacturedusing
thenewdryprocesscarrythenatureplus©sealofquality.
The raw material for all GUTEX insulation boards comes
solely from wood that is harvested and grown using
sustained forestry management practices(PEFCand
FSC).GUTEXexclusivelyusesuntreatedchipsandshavingsfrom
spruceandfir,whichareby-productsobtainedfromothertimber
manufacturingprocesses.
The sawmills from which GUTEX obtains its chips and
shavings are all located near its plant in WaldshutTiengen,translatingintolesspollutionandconsumptionoffuel
thankstoreducedtransportdistances.
Additives, such as hydrophobic agents, are selected based on
environmental criteria.
Transparency is vital to preserving our environment. For this
reason, GUTEX applied for and received Environmental
Product Declarations (EPDs) pursuant to ISO 14025.
TheInsitut Bauen und Umwelt e.V.,acertifiedinstitute
inGermany,issuesandverifiesthedeclarations,whichspellout
thespecificenvironmentalcompatibilityandimpactofproducts
overthecourseoftheirlifecycles.
In1995,GUTEXintroducedanintegrated environmental
management system pursuant to DIN EN ISO 9001,
DIN EN ISO 14001 and EMAS II (EU environmental audit
directive). The system is periodically recertified. Practicing
environmentalmanagementisavitalcomponentofthecompany’s
environmentalpolicy.
Recyclability
GUTEX wood fibreboards are completely
recyclableand,providedwoodpreservatives
havenotcontaminatedthem,canbedisposedofatthenearest
recovery centre. What little material "waste" occurs during
manufacturingisrecycledbackintothemanufactureofproducts.
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The biologically safe nature of the products underscores their
recylability. GUTEX wood fibre insulation boards’ existence
and nature are completely within ecological cycles, or more
specificallybiochemicalcycles.
Easy to use and economical!
Working with GUTEX insulation boards
andinstallingthemareextremelyeasy!One
reasonisthattheyaremanufacturedaccordingtostrictquality
specificationsandexhibitabsolutelyminimumdimensionalvariation.
AnotherreasonisthedetailedinstructionsthatGUTEXprovides.
And the new generation of GUTEX insulation boards installs
240mmthickinasinglecourseandworkstep,whichsavesyour
timeandmoney.Furthermore,theprecisionmanufacturingofall
GUTEXsarkingandothertongueandgrooveinsulationboards,
means they fit easily together without the need of a hammer
andwoodblock,deliveringevenmoretimeandmoneysavings.
Andthesearejustafewoftheadvantages!
Besidesthecommontools,suchascircularsaws,reciprocating
sawsandsabresaws,GUTEXhasdesignedaspecialsawwitha
45°mitrecutcapacitytocutwoodfibreinsulationboardsupto
240mmthick.
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Made in Germany
For more than 80 years, GUTEX, a family
owned and operated company, has manufactured insulation
boardsfromwoodatitsplantinGermany’sBlackForest.
Each GUTEX insulation board bears the CE and Ü marks of
conformity, indicating its compliance to the applicable, valid
standard or code. In addition, GUTEX’s external thermal
insulation system is the first system to be approved by the
Germanbuildingmaterialsandphysicstestingagency.
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Thedesignanddevelopmentofmodern,technicallymatureand
environment-friendly insulation products and external thermal
insulation composite systems constitute GUTEX’s principal
entrepreneurial activities.With its new dry process, GUTEX
is breaking new ground and has established new standards in
environment-friendly manufacturing and ecological product
quality.
NOTE
Allrightsreserved.HenselmannGmbH+CoKGisnotliableforanydamageresultingfromerrorormisprinting.Theinformation
providedhereinissubjecttochange.Althoughalloftheinformationwascurrentatthetimeofitspublication,thepublicationof
supersedinginformationrenderstheoldinformationinvalid.Thesuitabilityoftheproductsforapplicationsnotspecifiedinthis
brochureisnotguaranteed.WarrantyandliabilityclaimsaresubjecttothetermsofGUTEX'sGeneralTermsofBusiness.
Acknowledgements - Photo Credits
©GUTEX(Pages1,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22);©reises/fotolia.de(Pages8,9,11,24);
©BenBlankenburg/iStockphoto.com(P.9);©gilleslougassi/iStockphoto.com(P.9);©ChristianStoll/fotolia.de(P.10);
©MistikaS/iStockphoto.com(P.16);©GünterMenzl/fotolia.de(P.17);©rrocio/iStockphoto.com(P.17);
©VikaValter/iStockphoto.com(P.17);©AnnaYu/iStockphoto.com(P.17);©tobiasmachhaus/iStockphoto.com(P.17);
©danikreienbühl/fotolia.de(P.18);©MC_PP/fotolia.de(P.18);©JamieFarrant/iStockphoto.com(P.22)
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Our plant in the southern Black Forest
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GUTEXHolzfaserplattenwerk|Gutenburg5|D-79761Waldshut-Tiengen,Germany|Phone:+49(0)7741/6099-0|Fax:+49(0)7741/6099-57|www.gutex.de|E-mail:[email protected]
06/2012
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