Proceedings of the 9th International Conference on Structural Dynamics, EURODYN 2014 Porto, Portugal, 30 June - 2 July 2014 A. Cunha, E. Caetano, P. Ribeiro, G. Müller (eds.) ISSN: 2311-9020; ISBN: 978-972-752-165-4 Numerical analysis of collision between a car and high-speed railway bridge pier Kunpeng Cui1, Chaoyi Xia1, He Xia1, Yanhai Liu2 School of Civil Eng., Bridge of Engineering, Beijing Jiaotong University, 100044, Beijing, China 2 School of Civil Eng., Bridge of Engineering, Lanzhou Jiaotong University, 730070, Lanzhou, China email: [email protected], [email protected], [email protected], [email protected] 1 ABSTRACT: Elevated bridges crossing roadways have a high proportion on high-speed railways, thus the risk of vehicle collision with piers becomes serious. A Dodge Neon car and railway pier system is established to analyze the collision force characteristics with the help of finite element software ANSYS LS_DYNA. Different types of elements, such as shell, solid and beam elements are introduced corresponding to various components of the car and the pier. Four different car speeds, 60km/h, 80km/h, 100km/h and 120km/h are considered to extract the collision force-time histories and analyze the force characteristics. The result shows that: the intensity of the impact force reaches to several MN, and the loading duration is less than 0.16s; the impact energy mainly concentrates on the low frequency, and the higher the impact speed, the more component of highfrequency; the equivalent static force exceeds the design value of the Chinese railway code and the Eurocode. This method is feasible to simulate a vehicle collision with pier and to gain impact force time histories. KEY WORDS: High-speed railway, bridge pier; car; collision; numerical simulation. 1 INTRODUCTION With the development of high-speed railways in China, more and more elevated bridges are constructed. For example, on the 1,318 km Beijing-Shanghai high-speed railway, the bridge length accounts for 80.5% of the total. When a bridge crosses a river, its piers in the river may be collided by vessels or other floating objects. For a railway bridge that steps across another roadway, its piers close to the road may be collided by moving cars. Although these accidents are rare, once happened, they would cause serious damage to life, property, society and environment [1-3]. When a collision load acts on a bridge pier, it may cause dislocation of bearings and beams, uneven deformation or fracture of expansion joints, or even beam collapse. For highspeed railway bridges, however, even if there is no beam collapse, the vibration and displacement induced by collision may deform the track and make it instable, which may further threaten the running safety of train vehicles. During the collision, the vehicle on the bridge may derail from the track in case that the collision is intense and the train’s running speed is high [4-5]. In the Code for Design of High-speed Railways (TB106212009) [6] issued by the Ministry of Railways in China, it is stipulated that a vehicle collision force should be considered in bridge pier design, which is represented by an 1,000-kN static force if they are not protected by a crashworthy barrier. The force is applied to the pier horizontally at 1.20m above the ground, while it is unclear about the origins of the provision and it does not explain that basis of the design forces. Eurocode [7] gives the same vehicle collision force on bridge piers, while it acts at 1.25m above the ground. This paper discusses this issue and presents the results of detailed finite element analysis of vehicle-pier collision, to evaluate the process of vehicle collision with pier. 2 2.1 ANALYSIS MODEL Vehicle model To simulate the vehicle collision process more accurately, the finite element models for vehicles issued by the National Crash Analysis Center (NCAC, America) [6] are adopted. The models are established and digitized from the geometry information of each part of the vehicles, based on a large number of automobile tests and engineering experience. These models have received the recognition and development from the Federal Government for Vehicle Collision Research Center, therefore, using these models to simulate the car has a high credibility. More detail information about the vehicle models and the simulation procedures can be downloaded from the NCAC’s website. For the vehicle model, a Dodge neon car with a weight of 1.35t is select as an example to represent the light cars, as shown in Fig. 1. Figure 1. FE model of Dodge neon car. The FE model of the car includes 270,768 elements and 283,859 nodes. Different material models are adopted to simulate different parts of the car. Elastic material model is adopted for the engine, transmission and radiator, while a 1355 Proceedings of the 9th International Conference on Structural Dynamics, EURODYN 2014 rubber material for the tires. As for the chassis, the front shell, the compartment and some other parts with inelastic property, an isotropic elastic-plastic material model is adopted. Different types of elements, such as shell, solid and beam elements are introduced corresponding to various components of the structure. By connecting the various parts with rigid constraints, a whole model is obtained reflecting the true condition of the vehicles. More details can be found on the website of NCAC and Reference [8]. 2.2 Pier model For the pier model, a round-end pier in service is selected, which can be referenced from the bridge design code for double track high-speed railway lines of 350 km/h. The pier is made of C30 reinforced concrete, with the cross section of 760cm×300cm, and the height of 710cm. Detailed geometric dimensions can be seen in Figure 2. Firstly, incorporate the established car model and pier model into a whole K file by Ls_ PrePost software through the combine file. Secondly, define the vehicle and bridge pier contact as the "ASTS" aspects contact. The car collides with the pier positively at a speed, with the car head as the initiative collision surface and the pier as the passive collision surface. It is called the hard collision model, with the feature of that the collision energy absorbed by the car-body. Cater to the collision, a standard combine file is established, in which each different car model and pier model can be quickly incorporated. The setting calculated time is 0.6s, with the output of 120 steps. 4 RESULT ANALYSIS Since the size and the weight of the pier are very big, in a case of a light car collision, especially with low speed, the damage of the pier is usually very slight. The collision time history data are extracted from this simulation course, and the process and the corresponding laws of vehicle collision with bridge pier are analyzed. In the Ls_PrePost software, it is convenient to see the whole simulated impact process of the Dodge Neon car in four different speeds. Clearly shown in Figure 3~6 are the deformation courses of the car hitting on the pier at 120km/h speed, and the corresponding collision times are shown on the time-history curve in Fig. 7. Figure 2. Geometric dimensions of the pier(unit: cm) The finite element model adopts Solid 164 unit and Brittle _damage[3,7] models. The constitutive of the Brittle_damage model is based on damage mechanics theory, which can well simulate the tensile fracture behavior of concrete. The constitutive yield relationship function includes the tensile stress vertical to fracture and the shear stress along the crack, which can be expressed as: f n kn q 0 f s ks q 0 (1) where, kn (1 n ) , ks (1 s ) , q f n (1 e ) ; , and l* are program internal variables, while n is program internal constant. The pier is fixed at the bottom while free at top, namely, without considering the constraint and gravity action from the superstructure. The mapping mesh division with a total of 900 elements is adopted. 3 Figure 3. Before collision. Figure 4. Collision begins. PARAMETRIC STUDY The allowance vehicle speed for roadway and highway in China are respectively 60km/h and 120km/h, so four speeds, 60km/h, 80km/h, 100km/h and 120km/h, are selected for the study. The vehicle collision with the pier is simulated with the following procedures: Figure 5. Peak force appears at 0.028s. 1356 Proceedings of the 9th International Conference on Structural Dynamics, EURODYN 2014 (maximum value) of the collision force increases with the car speed approximately in linear relationship. The peak collision forces are 814kN, 1620kN, 2880kN and 4050kN, respectively, corresponding to the car speeds of 60km/h, 80km/h, 100km/h and 120km/h. The higher the collision speed is, the earlier the peak value appears and the narrower the pulse width is. The frequency spectrum analysis is applied to the collision force time histories using the Fast Fourier Transform (FFT), and the spectral density curves corresponding to four car speeds are shown in Fig. 9. Figure 6. The biggest deformation. C 1200 60 km/h 80 km/h 100 km/h 120 km/h 4000 Spectrum [kN/Hz] Collision force [kN] 1000 3000 2000 1000 800 600 400 200 A 0 0.00 D B 0.02 0 0.04 0.06 0.08 0.10 0.12 0 50 100 150 200 250 300 350 400 450 500 Frequency [Hz] Time [s] Figure 7. Corresponding collision times on the time-history curve at speed of 120km/h In the collision force time history curve in Fig. 7, one can find four characteristic points A, B, C and D. Point A is the time before car collision with pier. Point B indicates the beginning of collision. Point C indicates the peak value of the collision force which is 4050 N appearing at 0.028s. At Point D, the biggest deformation of the car appears at 0.089s. There are several peaks appearing in the curve, with each indicating certain part of the car participated and damaged in the collision. The first crest of force time history is generated by collision between the car-engine and pier, while the second hysteretic crest by collision between car-body and pier. Illustrated in Figure 8 are the time history curves of the collision forces of the Dodge Neon car with the pier at four different speeds. Collision force [kN] 4000 3000 Peak force 4050 kN, 120 km/h Figure 9. Spectrum density curves of collision force From the figure, one can observe that the main impact energy concentrates in the band of 50Hz. Within the frequency band lower than 40Hz, the spectral density values are high, normally more than 200kN/Hz, with the maximum value close to 1,120kN/Hz appearing at 0Hz. The spectral densities of 60 km/h is closed to zero at 80Hz, that of 80 km/h closing to zero in 160Hz, that of 100km/h closing to zero in 240Hz, and that of 120km/h at 380Hz, showing that the higher the car speed is, the more component the high frequency contains. In order to facilitate the process in the structural design, the dynamic force is often simplified to the equivalent static force. Equivalent static force means the static force value to produce the same displacement under the dynamic load at the same applied point, which depends on the stiffness and dynamic characteristics of the system [8, 9]. According to Chopra [9], the car-pier collision system is simplified to a single spring-mass system without damping, as shown in Fig. 10. Peak force 2880 kN, 100 km/h p (t) m k 2000 Peak force 1620 kN, 80 km/h 1000 Peak force 814 kN, 60 km/h 0 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 Figure 10. Single spring-mass systems without damping The solution of the differential equation of motion is: mu ku p(t ) (2) Time [s] Figure 8. Force-time histories of collision forces It can be seen from the figure that the collision duration is less than 0.16s, and the curves show the narrow pulse load form with only about 0.01~0.02s in width. The intensity which subjects to the initial conditions: u(0) u(0) 0 (3) 1357 Proceedings of the 9th International Conference on Structural Dynamics, EURODYN 2014 For this case study, the top-pier displacement time history is selected and treated with FFT, then the spectral response is obtained, as shown in Fig. 12, which indicates the first order frequency is 3.564 Hz. So Eq. (7) is suited to calculate the static force for this case study. 3.564 Hz 0.8 Displacement [mm] In developing the general solution, p(t) is interpreted as a sequence of impulses of infinitesimal duration, and the response of the system to p(t) is the sum of the responses to individual impulses. These individual responses can conveniently be written in terms of the response of the system to a unit impulse. The shock spectra for three kinds of pulses of rectangular, half-cycle sine and triangular shapes, each with the same value of force-integration in time-domain, are presented together in Fig. 11. Over the range td /Tn<1/4, the pure impulse solution is close to the exact response. The two solutions differ increasingly as td /Tn increases up to 1/2. 0.6 0.4 0.2 0.0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Frequency [Hz] Figure 12 The spectral response Table 1 shows the peak collision force values and the corresponding equivalent static force values. Figure 11. Shock spectra for three force pulses of equal area The previous observations suggest that if the pulse duration is much shorter than the natural period, say td/Tn<1/4, the maximum deformation should be essentially controlled by the pulse area, independent of its shape. Therefore, the range td /Tn <1/2 is approximated to calculate the equivalent static force in this study. As the pulse duration becomes enough short compared to the natural period of the system, it becomes a pure impulse of magnitude: td I p(t )dt 0 (4) Table 1. Peak collision forces and corresponding equivalent static forces Speed(km/h) Peak force(kN) Equivalent static force(kN) 60 814 644 80 1620 859 100 2880 1074 120 4050 1288 Shown in Fig. 13 is the comparison among the peak collision force, equivalent static force and the limited static force given by the Code of China Design of High-speed Railways (TB10621-2009) and the Eurocode. The response of the system to this impulsive force is the unit impulse response of Eq. (2) times I: 1 sin n t ) mn (5) 4000 The maximum deformation, I I 2π u0 mn k Tn (6) is proportional to the magnitude of the impulse. According to equivalent displacement, to generate the same displacement on dynamic force, it needs the static force Pa, Pa ku0 2πI 2πIf Tn 3000 2000 1000 0 60 70 80 90 100 110 120 Speed [km/h] (7) where, k and f are, respectively, the stiffness and frequency of the system. Usually, the process of car-pier collision is less than 0.16s, conservatively take td =0.10s, say td/Tn<1/2, Tn>0.20s, f> 5Hz, Eq. (7) can be used to calculate the static force. 1358 Peak collision force Equivalent static force Design force on Code in China and Europe 5000 Force [kN] u (t ) I ( 6000 Figure 13. Comparison of collision force values. One can see that when the car speed exceeds 100 km/h, the equivalent static force is beyond the code limit of 1000 kN, and the peak collision force goes up to more than thousands of kN, indicating that the collision force given in the code is insufficient for design of bridge piers. Therefore, it is necessary to consider the dynamic response of vehicle Proceedings of the 9th International Conference on Structural Dynamics, EURODYN 2014 collision with pier to ensure the safe operation of the highspeed trains. 5 CONCLUSIONS This paper established a car and pier simulation system by finite element software ANSYS LS_DYNA to analyze the collision force characteristics. The force-time histories and the spectrum densities of the car collision on the pier at different speeds are gained. The following conclusions can be drawn from the analysis: (1) The intensity of car collision force with pier reaches to several MN, and the pulse duration is short, less than 0.16s. (2) The higher the car speed, the earlier the peak collision force appears, and the narrower the pulse width is. (3) The collision energy concentrates in 50Hz. Within the frequency band less than 40Hz, the spectral density values are high, normally more than 200kN/Hz, with the maximum value close to 1120kN/Hz appearing at 0Hz. (4) The equivalent static forces exceed the limited static force in the China High-speed Railway Code and the Eurocode, so it is necessary to consider the dynamic response in railway bridge pier design. This method is feasible to simulate a vehicle collision with pier and gain an impact force time history as an input excitation for a further study in the high-speed train and bridge coupling system. The collision analysis of vehicle-pier system is a rather complex problem, which is related with the speed and the mass of the vehicle, the form and size of the pier, the impact angle, the acting position, and so on. In this paper, only a preliminary study is performed, and there need a further theoretical and experimental research. [10] Xu, L.J., Lu, X.Z., Smith, S.T., et al. 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ACKNOWLEDGMENTS This paper is supported by the Natural Science Foundation of China (51308035), the Major State Basic Research Development Program of China (973 Program: 2013CB036203) and the Fundamental Research Funds for the Central Universities of China (Grant No. 2013YJS059). REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] Xia Chaoyi. Dynamic responses of train-bridge system subjected to collision loads and running safety evaluation of high-speed trains[D]. Beijing: Beijing JiaoTong University. (in Chinese) Lu Xinzheng, He Shuitao, Huang Shengnan. Research on collision between over-height vehicles and bridge superstructure[M]. Beijing: China Building Industry Press, 2011. (in Chinese) Wang Junjie. Research and engineering applications on ship collision with bridge. Beijing: People's Communications Press, 2011. (in Chinese) C.Y. Xia, J.Q. Lei, N. Zhang, et al. Dynamic analysis of a coupled highspeed train and bridge system subjected to collision load[J]. 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