Document 278056

Printed copies of this procedure are considered UNCONTROLLED. Therefore, when referring to a printed copy for instruction,
know that the revision of that printed copy may not be current and must be verified against the CONTROLLED version
(located on the Company Intranet), prior to use.
G.W.LISK CO., INC.
FIRST ARTICLE INSPECTION REPORT REQUIREMENTS_
DOC 06-04, Rev 3
All suppliers of tooling controlled and machined parts must submit a FAIR (First Article
Inspection Report) to the G. W. Lisk Co. SQE (Supplier Quality Engineer), as defined on the QRS
(Quality Requirement Sheet, QC1030-1) that is attached to the purchase order. Sample is defined
as: new part, revision to existing part, and samples taken from new or revised production ready
tooling. The tooling or part will not be approved by G. W. Lisk for production, nor payment made,
until the ISIR sample has been approved.

Using the drawing specified on the Purchase Order submit, with a sample part(s), a
complete layout inspection report and other applicable data, such as SPC data, as
required. The sample part submitted must be the same part used to prepare the layout.
In the absence of SPC Software, may use “Process Capability Study” [Form# QC2282-1]
that is available on the G.W. Lisk website.
Sample size will be defined as (1) part - for complete layout, ref “First Article Inspection
Report [QC2303-1], available on the G.W. Lisk website.
See note below for exceptions for to this rule.
Note: If multiple tools (i.e.; Machine Fixtures for same operation), mold cavities or
patterns are used a sample (1 part) and layout report must be submitted for each tool,
cavity or pattern. Under certain conditions this requirement may be modified or waived
at the discretion of GWL SQE.
If the Job is defined as PPAP, required sample size will be defined as (2) parts for
complete Layout. One (1) sample will be sent to Lisk with inspection report results [ref.,
“PPAP First Article Inspection Report” QC2302-1], and the other will be retained by
supplier.

A print shall be marked (“ballooned”), showing each dimension or specification as it
appears on the layout report. This marked up print shall be submitted to G.W. Lisk along
with the inspection layout report and sample part.

The date and signature of the supplier's Quality Control Manager, or equivalent, must
appear on each page of the layout report, certifying that all characteristics conform to
requirements.

Any non-conforming characteristics shall be circled on the report. It is mandatory that all
drawing requirements be met, or waived in advance, in writing, on a GWL Sourced
Material Waiver, Form #QC2029-1.

All parts submitted for FAIR approval shall be individually tagged and the shipping
container shall have an "FAIR Sample" label affixed to the outside. If not supplied with
the Purchase Order, tags and labels are available from GWL Quality Engineering.
If a supplier lacks the facilities required to perform a complete inspection, they shall make
arrangements for this to be accomplished by a reliable source outside their facility. If the supplier
needs assistance in completing the required inspection they shall request guidance from
GWL SQE.
DOC 06-04 Rev 3
Ref., QP 06.02
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