SQ2 SANITARY SAMPLE COOLER SPECIFICATION Pressure Equipment Directive The SQ2 Sanitary Sample Cooler is exempt from CE marking as PED 7/23/EC and has been designed and manufactured in accordance with Sound Engineering Practice. General The SQ2 Sanitary Sample Cooler has been designed to cool clean steam to allow it to be safely sampled with the minimum risk of sample contamination. It may also be used to cool samples of hot water, typically Water for Injection. The SQ2 Sample Cooler is designed within the general requirements of the ASME BPE Standard, all wetted components have a surface finish ≤ Ra 0.25 µm (SFT4) and have material certification to EN 10204 type 3.1. Connections Sample connections Cooling water connections ½” Tri-Clamp© compatible ½” BSP or ½” NPT Performance Data Coil surface area Coil design pressure Shell design pressure Weight Capacities (approximate) 0.113 m2 (1.217 ft2) 1 15 barg (215 psig)/198o C (388o F) 1 10 barg (145 psig)/100o C (212o F) 2.0 kg (4.4 lbs) 2 Steam 160 ml/minute 2 Water 500 ml/minute 1 Pressure/temperature rating is also dependent upon Tri-Clamp© & seal suppliers specification. 2 Assumes cooling water at 20o C and flow @ 6 litres/minute (95 US gallons/hour) Product Contact Material Cooling coil Electropolished seamless stainless 316L/1.4404/1.4435 steel tube, ¼” (6.35 mm) outside diameter with 0.89 mm wall thickness. Outer surface bright finish Keith Shuttleworth & Associates Ltd Unit D5 Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom Telephone +44(0)1582 433723 Fax +44 (0) 2071173251 E-mail [email protected] Website www.ksapharma.com equal to or better than Ra 0.80 µm (32 µin) max, axial and radial inner surface roughness of equal to or better than Ra 0.25 µm (10µin) max, testing according to DIN 17457 PK2/ADW2 & TRB 100, DIN 2463 D4 T3, ASTM A270. Hardness 180 HV5/ 90 HRB max. Tube is capped and bagged and copies of original mill certificates supplied with Inspection certificate 3.1.B according to EN 10204 for the pre-material. Sample Inlet Tri-Clamp Ferrule Ferrules made from solid material 316L/1.4404/1.4435, plain ends prepared suitable for orbital welding, honed and electropolished to provide inner surface roughness of RA less than 0.25 µm (10µin). Ferrules are capped, bagged and copies of original mill certificates supplied. A certificate of compliance is provided. Non Product Contact Material Shell Welded stainless 316L/1.4404/1.4435 steel tube manufactured from cold drawn strip 3” (76.3 mm) outside diameter with 1.65 mm wall thickness. Fully annealed, free from grease. End Caps End caps made from 15 mm thick blank solid material 316L/1.4404/1.4435, plain ends prepared suitable for orbital welding. Legs (Portable Model only) The legs for the portable model are manufactured from 316L stainless steel. Shell Surface Finish Outer surface of shell has bright polish finish. Mounting Brackets Mounting brackets are 1” 316L stainless steel. Keith Shuttleworth & Associates Ltd Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom Telephone +44(0)1582 433723 Fax +44 (0) 2071173251 E-mail [email protected] Website www.ksapharma.com Labelling A label is permanently electro-chemically etched onto the shell providing the following information: SQ2 Sanitary Sample Cooler Max. Operating Pressure Max. Operating temp. Volume (nominal) Material Coil 15 barg o 250 C 0.1 L 316L S/S Body 10 barg o 100 C 0.75L 316L S/S Ensure cooling water is flowing before sampling Made in the UK www.ksapharma.com Each of the sample and cooling water connections is permanently marked to correspond with the information on the label. A Job Number is needle engraved onto the sample outlet pipe of each cooler to provide a unique/batch number which corresponds with that provided on the front of each manual/documentation package. Keith Shuttleworth & Associates Ltd Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom Telephone +44(0)1582 433723 Fax +44 (0) 2071173251 E-mail [email protected] Website www.ksapharma.com Packaging Each sample cooler is supplied in a sealed bag and packed in a purpose designed polystyrene module, which in turn is placed, together with the manual/documentation package in an outer cardboard box. Manual/Instructions/Documentation Package Each manual incorporates certification documentation and is numbered with the Job Number which is carried by the cooler. The manual contains the following sections: General Installation Operation Sterilization Maintenance Certification – Wetted parts Welding Manual / orbital welding is T.I.G. (Tungsten Inert Gas) method. Orbital welding using an internal and external argon gas purge, using a computer controlled enclosed head orbital welding plant. Inspection 100 x visual (no inclusion for NDT). Materials Certification Cooling coil material certification Cooling coil analysis with surface finish analysis Tri-clamp™ material certification and Certificate of Compliance for surface finish Keith Shuttleworth & Associates Ltd Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom Telephone +44(0)1582 433723 Fax +44 (0) 2071173251 E-mail [email protected] Website www.ksapharma.com SQ2 –FIXED VERSION General arrangement Mounting Brackets Keith Shuttleworth & Associates Ltd Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom Telephone +44(0)1582 433723 Fax +44 (0) 2071173251 E-mail [email protected] Website www.ksapharma.com SQ2 – PORTABLE VERSION Keith Shuttleworth & Associates Ltd Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom Telephone +44(0)1582 433723 Fax +44 (0) 2071173251 E-mail [email protected] Website www.ksapharma.com