UNIVERSITY OF CALIFORNIA COOPERATIVE EXTENSION 2013 SAMPLE COSTS TO ESTABLISH AND PRODUCE ORGANIC ALFALFA HAY Picture by Rachael F. Long CALIFORNIA – 2013 Prepared by: Rachael F. Long Steve B. Orloff Karen M. Klonsky UC Cooperative Extension Farm Advisor, Yolo, Solano & Sacramento Counties UC Cooperative Extension Farm Advisor, Siskiyou County UC Cooperative Extension Specialist, Department of Agriculture and Resource Economics, UC Davis Richard L. De Moura UC Cooperative Extension Staff Research Associate, Department of Agriculture and Resource Economics, UC Davis UNIVERSITY OF CALIFORNIA - COOPERATIVE EXTENSION SAMPLE COSTS TO ESTABLISH AND PRODUCE ORGANIC ALFALFA HAY IN CALIFORNIA – 2013 STUDY CONTENTS INTRODUCTION ................................................................................................................................................................... ASSUMPTIONS ...................................................................................................................................................................... Stand Establishment Practices and Material Inputs .............................................................................................................. Production Cultural Practices and Material Inputs for Established Alfalfa .......................................................................... Labor, Equipment, and Interest ............................................................................................................................................. Cash Overhead ...................................................................................................................................................................... Non-Cash Overhead .............................................................................................................................................................. References ................................................................................................................................................................................ Table 1. Costs Per Acre to Establish Organic Alfalfa.............................................................................................................. Table 2. Material Costs Per Acre to Establish Organic Alfalfa ............................................................................................... Table 3. Whole Farm Equipment Used to Establish Organic Alfalfa ...................................................................................... Table 4. Costs Per Acre to Produce Organic Alfalfa ............................................................................................................... Table 5. Costs and Returns Per Acre to Produce Organic Alfalfa ........................................................................................... Table 6. Monthly Cash Costs Per Acre to Produce Organic Alfalfa ....................................................................................... Table 7. Ranging Analysis ....................................................................................................................................................... Table 8. Whole Farm Annual Equipment, Investment, and Business Overhead Costs ........................................................... Table 9. Hourly Equipment Costs ............................................................................................................................................ Table 10. Operations with Materials and Equipment .............................................................................................................. 2 4 4 6 7 8 8 10 12 13 13 14 15 16 17 18 19 19 INTRODUCTION Organic alfalfa production involves growing, labeling, and marketing the crop according to National Organic Program (NOP) standards as defined by the United States Department of Agriculture (USDA). These standards require that alfalfa be produced with approved inputs given in the national materials list with brand names listed by the Washington State Department of Agriculture or the Organic Materials Review Institute. Farmers must also take precautions against pesticide drift and other sources of prohibited contaminants. In addition, hay handling equipment as well as storage areas must be designated organic or properly cleaned between conventional and organic use, with documentation. Fields must be managed organically for at least three years prior to being certified as organic. Federal laws regulating organic products require producers to be certified organic through a USDA accredited certifier (public or private) and they must also register with the California Department of Food and Agriculture’s (CDFA) Organic Program. This registration process is handled through the County Agricultural Commissioners’ Offices throughout the state. The certification process requires that the producer develop a written organic farm plan that describes how the farm is to be managed in accordance with USDA-NOP rules and subsequent approval of the plan by the certifier. In addition, yearly updates to the farm plan are required as well as yearly on-site farm audits by certifiers to ensure compliance with federal regulations. There are many organic certifiers and costs and fees vary with each. Sample fees are included in this study. 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 2 The detailed costs for organic alfalfa hay establishment and production in California are presented in this study. The hypothetical farm used in this report consists of 1,000 acres, with 100 acres in organic alfalfa hay production, 890 acres in other organic and conventional field and row crops such as melons, beans, processing tomatoes, mixed vegetables, fruit and nut crops, and 10 acres to roads, buildings, and unused land. Crops that can be rotated with alfalfa hay vary considerably throughout the state depending on location, soil type, climate, and marketing opportunities. This cost study provides guidelines on how to establish and produce organic alfalfa hay to help make production decisions, determine potential returns, prepare budgets, and evaluate production loans. Practices described are based on the production practices considered typical for organically grown alfalfa in California. However, due to the diversity of environments in California, actual production practices can vary widely from one location to another. The “Your Costs” columns in Tables 1, 2, 4, and 5 allow growers to pencil in their own costs based on their individual farming practices. Sample costs for labor, materials, equipment, and custom services are based on current figures. The hypothetical farm operations, production practices, overhead, and calculations are described under the assumptions. For additional information or an explanation of the calculations used in the study call the Department of Agricultural and Resource Economics, University of California, Davis, California, 530-752-3589 or the local UC Cooperative Extension office, 530-666-8734. Current and archived “Sample Cost of Production Studies” for many commodities can be downloaded at http://coststudies.ucdavis.edu, requested through the Department of Agricultural and Resource Economics, UC Davis, 530-752-6887 or obtained from the local county UC Cooperative Extension offices. The University of California does not discriminate in any of its policies, procedures or practices. The university is an affirmative action/equal opportunity employer. 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 3 ASSUMPTIONS The following assumptions refer to Tables 1 to 10 and pertain to sample costs to establish and produce organic alfalfa in California. The costs are based on cultural practices used by growers in the state, some of which may not be used during every establishment or production year. The cultural practices and production inputs for growing organic alfalfa vary considerably among growers and fields throughout the state. Costs are represented on an annual per acre basis. The use of trade names and cultural practices in this report does not constitute an endorsement or recommendation by the University of California, nor is any criticism implied by omission of other similar products. Farm Setup. This study is based on a 1,000 acre organic and conventional field, row crop, fruit and nut crop farm, of which 100 acres are dedicated to growing organic alfalfa hay, 890 acres are used to grow other crops, and 10 acres are occupied by roads and the farmstead. Typically, the grower will rotate a portion of the alfalfa crop each year and establish a new stand on land previously occupied by rotation crops. Land that is suitable for growing alfalfa in California ranges from $3,000 to $8,000 per acre. In this study, the land is valued at $6,000 per acre. Stand Establishment Practices and Material Inputs Land Preparation. The ground is ripped to a depth of 20 to 32 inches to fracture the soil to improve water infiltration. The field is disced to break up large clods, creating better seed-to-soil contact for good seed germination. Composted chicken manure is spread over the ground and incorporated by a second discing. The land is leveled and the fields are floated to remove high and low spots that may affect stand establishment due to too much or too little water. Borders are pulled to make checks for flood irrigation. Healthy alfalfa stands compete well against weeds, insects, and diseases, so it is important to spend time on land preparation to ensure a dense and vigorous stand. This is particularly important for organic production. Planting. A custom operator seeds the alfalfa with an airflow planter. A cultipacker is used to firm the seedbed prior to and after planting. Certified alfalfa seed is recommended for nematode and weed management. In addition, select a variety with the appropriate fall dormancy rating and pest resistance for your area. USDA standards require the use of organic seeds, but if not available, conventionallyproduced seeds may be used as long as they are not genetically engineered and there is clear documentation of non-availability of organic seed that is adapted to the growing area. The seed should be inoculated with the appropriate organically-approved nitrogen-fixing bacteria if alfalfa has not been grown in the area for at least ten years. The optimum planting time varies throughout the state. For example, in the Intermountain area seeding should be done from mid to late-August, but successful seeding can still be done in the spring. In the Sacramento and San Joaquin Valley, planting should occur from mid-September to mid-October. In this study, alfalfa is planted in September at 25 pounds per acre to a depth of 1/4 inch. Slightly higher seeding rates are recommended in organic alfalfa production to ensure strong, competitive stands. The optimal planting date is important to minimize weed competition and maximize alfalfa vigor. Early fall is the best time to plant alfalfa when summer weeds are less aggressive and before winter weeds germinate, to minimize weed competition. The life of an organic alfalfa stand varies from the northern to the southern area of the state. The Intermountain region will have a longer productive life (typically 5 to 8 years) than the Southern San Joaquin Valley, but will have less hay cuttings annually than a stand 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 4 further south. The Sacramento Valley usually ranges from three to five years. Stand life in this study is four years. Fertilization. Sample and analyze soils as required by the National Organic Program to determine crop needs, such as pH and nutrient levels. Incorporate the recommended amounts of nutrients using compost or other approved materials. Alfalfa frequently needs supplemental phosphorus (P), and sometimes sulfur (S), and potassium (K), depending on inherent soil fertility and previous crop fertilization. Alfalfa does not need supplemental nitrogen because the plant fixes its own from the atmosphere via nitrogenfixing nodules on the roots. In this study, composted chicken manure (90% dry matter, 2.29% P2O5) at four tons per acre is applied prior to planting. This should provide about 165 lbs of P2O5 and sufficient sulfur and potassium for several years of production. If the soil is too acidic (pH less than 6.3), add an organically approved liming material such as ash or limestone to ensure optimum nitrogen fixation by the Rhizobia bacteria that colonize the alfalfa roots. The composted chicken manure is hauled and custom spread at a cost of $13.00 per ton for hauling and $8.00 – $10.00 per ton to spread, then disced and incorporated by the grower during field preparation. Manure breaks down gradually, and the nutrients contained in them are slower to become available than those in commercial fertilizer. Therefore, a portion of the nutrients from the chicken manure will be available in subsequent years. The cost is allocated over the four year stand life at 25% per year. Use plant tissue sampling and analysis during the summer of the first year’s growth, and in additional years, to assess plant nutrient needs for the second and subsequent years’ production. In this study, it is assumed that no additional nutrients are applied. See http://alfalfa.ucdavis.edu/IrrigatedAlfalfa/pdfs/UCAlfalfa8292Fertilization_free.pdf for more nutrient information. Irrigation. The field is pre-irrigated using sprinkler irrigation before seeding and then sprinkled twice after planting. Fields are sprinkled twice in September and once in October for a total of six acre-inches applied to the new planting at $25.47 per acre-foot or $2.12 per acre-inch. Irrigation costs shown in the tables include the water costs and labor for setting up, moving, taking down sprinkler pipe, siphon tubes, and/or gated pipe. Pest Management. The organic pesticides, rates, and procedures mentioned in this cost study are listed in the UC Integrated Pest Management Guidelines: Alfalfa. For more information on other available organic pesticides, pest identification, monitoring, and management visit the UC IPM website at http://www.ipm.ucdavis.edu/PMG/crops-agriculture.html. Other sources of organically approved inputs include the Washington State Department of Agriculture materials lists http://agr.wa.gov/Portals/Org or the Organic Materials Review Institute (http://www.omri.org). For information and specific pesticide use, contact your organic certifier. Weeds. A fall planting will help reduce weed competition because the alfalfa seedlings emerge after most summer weeds have completed their lifecycle and before winter weeds have a chance to emerge and compete. Pre-irrigation followed by cultivation can help reduce weed density in seedling alfalfa. Unfortunately, there is not an effective method for selectively controlling emerged weeds in organicallygrown seedling alfalfa, but a strong stand will help the alfalfa suppress weeds by out-competing them. If the weed pressure is severe and weeds overtop the alfalfa, it may be beneficial to graze the field with sheep or cut early to allow sunlight to reach the young alfalfa plants. When grazing seedling alfalfa fields, make sure that the field is dry so that the soil will not be compacted and the stand weakened. Rotate the sheep on and off quickly so fields are not overgrazed and damaged. Harvest. Fall plantings will produce a crop the following spring (not during the calendar year of establishment). 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 5 Production Cultural Practices and Material Inputs for Established Alfalfa Irrigation. Once fields are established, water use ranges from about 18-28 acre-inches in Northern California (Intermountain) to over 50 acre-inches in the Southern San Joaquin Valley. For this cost study, they are flood irrigated with a total of 42 acre-inches of water per acre per year. Flood irrigation of established fields starts in April and continues through September. A total of 3.5 acre-feet of water (42 acre-inches) per year at $25.47 per acre-foot or $2.12 per acre-inch are applied. Irrigation costs shown in the tables include the water costs and labor for setting up, moving, taking down sprinkler pipe, siphon tubes, and/or gated pipe. Pest Management. The organic pesticides, rates, and procedures mentioned in this cost study are listed in the UC Integrated Pest Management Guidelines: Alfalfa. For more information on pest identification, monitoring, and management visit the UC IPM website at http://www.ipm.ucdavis.edu/PMG/cropsagriculture.html. Insects: The Egyptian and alfalfa weevils are the most serious pests of alfalfa, causing yield and quality losses to the first harvest in late winter/early spring. Entrust (spinosad) with a surfactant is applied in March by the grower for weevil control (suppresses weevils with 60%-70% control). Sheep grazing in the winter may provide partial weevil control by destroying the eggs that are laid in the old alfalfa stems. Most organic growers rely on early harvest to minimize weevil damage, but yields will be reduced. Microbial insecticides are used to control armyworms and alfalfa caterpillars during the summer months (one application per year is assumed). An application of XenTari, a Bt containing organically-approved insecticide, is assumed in this study. Entrust can also be used, but is not efficacious on western yellowstriped armyworms. Aphids are managed with resistant alfalfa varieties or early harvest before economic damage occurs. Pathogens: Diseases are managed through the use of resistant varieties or early harvest before the pathogens cause economic damage. Nematodes (root knot and stem) are managed primarily via resistant plant varieties. Stem nematode may further be managed by crop rotation and the use of certified seed. Maintaining soil health through rotation and the use of cover crops will also help improve soil and plant health, potentially mitigating pathogen problems. Weeds: In January, a year after the stand has been established, the field can be lightly harrowed for weed management. Winter grazing by sheep when the alfalfa is dormant can also be used to control winter weeds in the first year of establishment as well as subsequent years. Sheep grazing may also provide some weevil control, as the sheep consume the old alfalfa stems where weevils often lay eggs. Watch for soil compaction and stand loss when “sheeping off”, especially in wet years on heavy soils. Grazing costs or revenues are not included in this study. Harvest. Alfalfa is custom harvested in this cost study. The NOP requires that organic growers use harvesting equipment that has been designated organic, or properly cleaned between organic and conventional uses, with documentation of this practice noted in the organic plan. A custom operator cuts the hay with a self-propelled swather. After drying in windrows for several days, the hay is turned with a center-delivery rake. When dried to the correct moisture, the hay is baled with a pull-type baler and then picked up with a harrowbed and moved to hay stacks. For this study, the costs for all of these operations were converted to per acre costs and are simply labeled as Harvest. 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 6 Growers may choose to own harvesting equipment, purchased either new or used, or hire a custom harvester. Many factors are important in deciding which harvesting option a grower uses. The options are discussed in "Acquiring Alfalfa Hay Harvest Equipment: A Financial Analysis of Alternatives". The publication can be found at http://www.ipm.ucdavis.edu/PMG/selectnewpest.alfalfa-hay.html. Yield. Average annual yields in California range from 5.0 to 10 tons per acre with three to ten cuttings depending on location and alfalfa variety. Eight tons per acre over seven cuttings per year is common in the Central Valley. The crop in this study is assumed to yield 7.0 tons of hay per acre because yields of organic alfalfa are often slightly lower than conventional due to only partial control of many pests and weeds and the difficulty meeting the nutritional needs of alfalfa using solely organic sources. Returns. Returns will vary during the season, depending upon the market and quality of the hay, but are approximately 20% higher than conventionally grown alfalfa. Based on current organic markets for premium to rain damaged hay, an estimated price (rounded) of $260 ($220 + 20%) per ton of hay is used to calculate returns. In some areas in the state, additional revenue is generated by charging a per head fee for grazing sheep on alfalfa during the dormant season, a practice that will also help control winter weeds and weevils. However, this income is not included in this study. Table 7 shows a range of yields over a range of returns. Labor, Equipment, and Interest Labor. Basic hourly wages for workers are $10.20 per hour for machine operators and $9.00 per hour for non-machine (field workers) labor. Adding 40% for the employers’ share of federal and state payroll taxes, insurance, and other benefits increases the labor rates to $14.28 per hour for machine and $12.60 per hour for non-machine labor. The labor for operations involving machinery are 20% higher than the operation time to account for the extra labor involved in equipment set up, moving, maintenance and repair. Any returns above total costs are considered a return to management and investment. Equipment Operating Costs. Repair costs are based on purchase price, annual hours of use, total hours of life, and repair coefficients formulated by American Society of Agricultural and Biological Engineers (ASABE). Fuel and lubrication costs are also determined by ASABE equations based on maximum power-take-off (PTO) horsepower, and fuel type. Prices for on-farm delivery of diesel and gasoline are $3.84 and $4.07 per gallon, respectively. Fuel costs are derived from the Energy Information Administration (EIA) 2012 monthly data. The cost includes a 7.5% local sales tax on diesel fuel and gasoline. Gasoline also includes federal and state excise tax, which are refundable for on-farm use when filing your income tax. The fuel, lube, and repair cost per acre for each operation in Tables 1 and 4 are determined by multiplying the total hourly operating cost in Table 9 for each piece of equipment used for the selected operation by the hours per acre. Tractor time is 10% higher than implement time for a given operation to account for setup, travel and down time. Interest on Operating Capital. Interest on operating capital is based on cash operating costs and is calculated monthly until harvest at a nominal rate of 5.75% per year. A nominal interest rate is the going market cost of borrowed funds. The interest cost of post-harvest operations is discounted back to the last harvest month using a negative interest charge. The rate will vary depending upon various loan factors. The rate in this study is considered a typical lending rate by a farm lending agency as of January 2013. 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 7 Risk. The risks associated with the production of organic alfalfa hay should not be minimized. Weather and other risks are a continual concern for conventional growers, but organic growers face additional risks such as pest outbreaks that cannot be adequately controlled with organic methods. While this study makes every effort to model a production system based on typical, real world practices, it cannot fully represent financial, agronomic and market risks, which affect the profitability and economic viability of organic alfalfa hay production. Because of the risks involved, access to a market is crucial. A grower should identify potential markets and, where possible, have a market for their hay before an organic alfalfa hay stand is established. Cash Overhead Property Tax. Counties charge a base property tax rate of 1% on the assessed value of the property. In some counties special assessment districts exist and charge additional taxes on property including equipment, buildings, and improvements. For this study, county taxes are calculated as 1% of the average value of the property. Average value equals new cost plus salvage value divided by 2 on a per acre basis. Insurance. Insurance for farm investments varies depending on the assets included and the amount of coverage. Property insurance provides coverage for property loss and is charged at 0.817% of the average value of the assets over their useful life. Liability insurance covers accidents on the farm and costs $1,346 for the entire farm or $1.35 per acre. Office Expense. Various farm and office expenses are estimated at $12.00 per acre for the ranch. These expenses include office supplies, utilities, telephones, computers, bookkeeping, accounting, legal fees, and maintenance, etc. Organic Certification: Cost and fees will vary with different organic certifiers used by organic growers in California. In this study, a site visit and annual certification is assumed to cost $1,000 or $10 per organic acre. Certification and their associated costs are for the whole farm, paid annually. The state and many certification agencies have a onetime fee when a grower first becomes organic. This cost is not included in this study. Investment Repairs. Annual maintenance/repairs on investments (Non-cash Overhead) are calculated as two percent of the purchase price. Non-Cash Overhead Investment. The investments shown in Tables 3 and 8 are those that are partially or completely allocated to the organic alfalfa hay operation. Costs of investments such as tractors, trucks, buildings, etc. can be spread over the whole farm. Annual investments shown in the tables represent depreciation and opportunity cost for each investment on an annual per acre basis. Capital Recovery Costs. Capital recovery cost is the annual depreciation and interest costs for a capital investment. It is the amount of money required each year to recover the difference between the purchase price and salvage value (unrecovered capital). It is equivalent to the annual payment on a loan for the investment with the down payment equal to the discounted salvage value. This is a more complex method of calculating ownership costs than straight-line depreciation and opportunity costs, but more accurately represents the annual costs of ownership because it takes the time value of money into account (Boehlje and Eidman). The formula for the calculation of the annual capital recovery costs is ((Purchase Price – Salvage Value) x Capital Recovery Factor) + (Salvage Value x Interest Rate). 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 8 Salvage Value. Salvage value is an estimate of the remaining value of an investment at the end of its useful life. For farm machinery (tractors and implements) the remaining value is a percentage of the new cost of the investment (Boehlje and Eidman). The percent remaining value is calculated from equations developed by the American Society of Agricultural and Biological Engineers (ASABE) based on equipment type and years of life. The life in years is estimated by dividing the wearout life, as given by ASABE by the annual hours of use in this operation. For other investments including irrigation systems, buildings, and miscellaneous equipment, the value at the end of its useful life is zero. The salvage value for land is the purchase price because land does not depreciate. The purchase price and salvage value for equipment and investments are shown in Table 3 and 8. Capital Recovery Factor. Capital recovery factor is the amortization factor or annual payment whose present value at compound interest is 1. It is the function of the interest rate and equipment years of life. Interest Rate. An interest rate of 5.75% is used to calculate capital recovery. The rate will vary depending upon loan amount and other lending agency conditions, but is the basic suggested rate by a farm lending agency as of January 2013. Non-Cash Equipment Costs. Much of the equipment used on a typical organic alfalfa hay farm in California has high hours of use, which reduces its value. This study shows current purchase prices for new equipment with an adjustment of 50% of new value to indicate a mix of new and used equipment. The equipment listed in Tables 3 and 8 indicates only that equipment which is used in the organic alfalfa hay enterprise and does not necessarily include all of the equipment that would be found on a typical organic farm growing alfalfa hay. Establishment Costs. The establishment cost is the sum of cash costs for land preparation, planting, production expenses, and cash overhead for growing the alfalfa stand. NOTE: there will not be returns during the fall of the establishment year. The Total Accumulated Net Cash Cost in the first year as shown in Table 1 represents the establishment cost per acre. For this study, the cost is $473.77 per acre or $47,377 for the 100 acres. The establishment cost is amortized over the remaining three years of stand life. Land. Land values will vary with soil type, water source and location. For this study, the land is estimated to cost $6,000 per acre. Buildings. Buildings include a shop/shops and pole barn to store hay. Siphon tubes. Two-hundred siphon tubes are in inventory and used on other fields in addition to the organic alfalfa. Fuel tanks. Two fuel tanks with pumps are placed in cement containment for use on the farm. A fuel wagon is also maintained to service field equipment (tractors, etc.) Tools. Includes shop tools/equipment, hand tools and field tools such as shovels. Table Values. Due to rounding, the totals may be slightly different from the sum of the components. 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 9 REFERENCES American Society of Agricultural and Biological Engineers. March 2011. Agricultural Machinery Management Data. ASAE D497.7. St. Joseph, Michigan. http://elibrary.asabe.org. Internet accessed February 2013. American Society of Farm Managers and Rural Appraisers. 2012. Trends in Agricultural Land & Lease Values. California Chapter of the American Society of Farms Managers and Rural Appraisers. Woodbridge, CA. Boehlje, Michael D., and Vernon R. Eidman. 1984. Farm Management. John Wiley and Sons. New York, New York Blank, Steve, Karen Klonsky, Kim Norris, and Steve Orloff. 1992. Acquiring Alfalfa Hay Equipment: A financial analysis of alternatives. University of California. Oakland, California. Giannini Information Series No. 92-1. http://giannini.ucop.edu/InfoSeries/921-HayEquip.pdf; Internet accessed January 2007. CDFA-OP. California Department of Food and Agriculture, California Organic Program, http://www.cdfa.ca.gov/is/i_&_c/organic.html. Internet accessed January, 2013. Long, Rachael F., Jerry L. Schmier, Karen M. Klonsky, and Richard L. De Moura. Sample Costs To Establish And Produce Alfalfa Hay, Sacramento Valley – 2008. UC Cooperative Extension, University of California, Department of Agricultural and Economics, Davis, CA. http://coststudies.ucdavis.edu. Long, Rachael, Roland D. Meyer, and Steve Orloff. 2007. Producing Alfalfa Hay Organically. University of California, Division of Agricultural and Natural Resources. Publication number 3512. In: Irrigated Alfalfa Production Manual. http://alfalfa.ucdavis.edu/+producing/index.aspx?cat=Organic%20Alfalfa Meyer, Roland, Dan Marcum, Steve Orloff and Jerry Schmierer. 2008. Alfalfa fertilization strategies. University of California, Division of Agricultural and Natural Resources. Publication number 3512. In: Irrigated Alfalfa Production Manual. http://alfalfa.ucdavis.edu/IrrigatedAlfalfa/pdfs/UCAlfalfa8292Fertilization_free.pdf National Alfalfa and Forage Alliance. http://www.alfalfa.org. Organic Materials Review Institute. OMRI Products List. http://www.omri.org. Orloff, Steve B., Karen M. Klonsky, and Kabir Tumber, 2012. Sample Costs To Establish And Produce Alfalfa Hay, Intermountain Region – Siskiyou County – 2012, Butte Valley – Center Pivot Irrigation. UC Cooperative Extension, University of California, Department of Agricultural and Economics, Davis, CA. http://coststudies.ucdavis.edu. Orloff, Steve B., Karen M. Klonsky, and Kabir Tumber, 2012. Sample Costs To Establish And Produce Alfalfa Hay, Intermountain Region – Siskiyou County – 2012, Scott Valley – Mixed Irrigation. UC 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 10 Cooperative Extension, University of California, Department of Agricultural and Resource Economics, Davis, CA. http://coststudies.ucdavis.edu. University of California Statewide Integrated Pest Management Program. UC Pest Management Guidelines, Alfalfa. 2012. University of California, Division of Agriculture and Natural Resources, Davis, CA. http://www.ipm.ucdavis.edu/PMG/selectnewpest.alfalfa-hay.html; United States Department of Agriculture, Agricultural Marketing Service, USDA-AMS. California Weekly Hay Report. Livestock and Seed Program, Livestock and Grain Market News Branch. USDA. Washington, DC. http://www.ams.usda.gov/mnreports/ml_gr311.txt. Internet accessed February 2013. United States Department of Agriculture, National Organic Program. USDA-NOP Regulations (Standards) and Guidelines. http://www.ams.usda/AMSv1.0/nop. Internet accessed January 2013. Washington State Department of Agriculture. WSDA, Organic Food Materials Lists and Material Registration http://agr.wa.gov/Portals/Org/. Internet accessed January 2013. For information concerning the above mentioned University of California publications contact UC ANR Communications Services (1-800-994-8849) or http://ucanr.edu (and select ‘publications’ from the top horizontal bar),_, or contact your local county Cooperative Extension office. 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 11 UC COOPERATIVE EXTENSION California 2013 Table 1. COSTS PER ACRE TO ESTABLISH ORGANIC ALFALFA Operation Preplant: Subsoil/Rip Ground Disc Field 2X Laser level Fertilize: Compost (1X per 4 Yrs, 25% of cost) Float Field Pull Borders TOTAL Preplant COSTS Cultural: Roll Field 2X (pre and post plant) Irrigate: Sprinkle (water & labor) Plant: Alfalfa seed (25 lbs/acre) Pickup Truck Use TOTAL Cultural COSTS Interest on Operating Capital @ 5.75% TOTAL OPERATING COSTS/ACRE CASH OVERHEAD: Liability Insurance Office Expense Property Taxes Property Insurance Investment Repairs TOTAL CASH OVERHEAD COSTS/ACRE TOTAL CASH COSTS/ACRE NON-CASH OVERHEAD: Operation Time (Hrs/A) Labor Cost Fuel 0.39 0.33 0.00 0.00 0.12 0.22 1.06 7 6 0 0 2 4 18 16 13 0 0 2 9 39 6 5 0 0 1 2 13 0 0 0 45 0 0 45 0 0 75 22 0 0 97 28 24 75 67 4 15 212 0.20 0.70 0.00 0.57 1.47 3 9 0 10 22 3 0 0 7 10 1 0 0 2 3 0 13 106 0 119 0 0 11 0 11 2.53 40 49 16 164 108 7 22 117 19 165 4 380 Fuel Tanks & Pumps Fuel Wagon Hay Barn Land Shop Building Shop Tools Siphon Tubes Sprinkler Pipe Equipment TOTAL NON-CASH OVERHEAD COSTS TOTAL COSTS/ACRE 2013 Organic Alfalfa Hay Cost and Returns Study Cash and Labor Costs per Acre Lube Material Custom/ & Repairs Cost Rent Total Cost Your Cost 1 12 64 3 13 93 474 Per producing Acre 11 3 525 6,061 61 13 17 33 151 6,874 California Annual Cost Capital Recovery 1 0 41 288 4 2 1 3 17 356 1 0 41 288 4 2 1 3 17 356 830 UC Cooperative Extension 12 UC COOPERATIVE EXTENSION California 2013 Table 2. MATERIAL COSTS PER ACRE TO ESTABLISH ORGANIC ALFALFA OPERATING COSTS Fertilizer: Compost – Chicken Manure Irrigation: Water Custom: Laser Level Compost Hauling Compost Spreading Plant w/Air Flow Seeder Seed: Seed - Alfalfa Labor: Equipment Operator Labor Non-Machine Labor Machinery: Fuel-Gas Fuel-Diesel Lube Machinery Repair Interest on Operating Capital (5.75%) TOTAL OPERATING COSTS/ACRE Quantity/ Acre Unit Price or Cost/Unit 1.00 ton 45.00 6.00 acin 2.12 1.00 1.00 1.00 1.00 acre ton ton acre 75.00 13.00 9.00 10.50 25.00 lb 4.25 2.19 0.70 hrs hrs 14.28 12.60 1.71 10.93 gal gal 4.07 3.84 Value or Cost/Acre 45 45 13 13 108 75 13 9 11 106 106 40 31 9 65 7 42 7 9 4 380 UC COOPERATIVE EXTENSION California 2013 Table 3. WHOLE FARM EQUIPMENT USED TO ESTABLISH ORGANIC ALFALFA Yr Description 13 165 HP 4WD Tractor 13 62 HP 2WD Tractor 13 Cultipacker - 16' 13 Disc - Border 13 Disc Stubble 14' 13 Float - 16' 13 Pickup 4WD 3/4 Ton 13 Subsoiler 5 Shk10' TOTAL 50% of new cost* Price 155,748 46,000 6,000 2,000 28,500 2,800 38,000 26,534 305,582 152,791 2013 Organic Alfalfa Hay Cost and Returns Study Yrs Life 10 10 10 10 12 15 7 10 Salvage Value 46,006 13,588 1,061 354 3,947 269 14,415 4,692 84,331 42,166 California Capital Recovery 16,225 4,792 682 227 2,919 253 4,724 3,017 32,840 16,420 Cash Overhead Insurance Taxes 824 1,009 243 298 29 35 10 12 133 162 13 15 214 262 128 156 1,593 1,950 796 975 Total 18,058 5,334 746 249 3,214 280 5,200 3,301 36,382 18,191 UC Cooperative Extension 13 UC COOPERATIVE EXTENSION California 2013 Table 4. COSTS PER ACRE TO PRODUCE ORGANIC ALFALFA HAY Operation Cultural: Weed: Harrow Insect: Weevil (Entrust) Irrigate: (water & labor) Fertilize: Tissue Analysis Fertilize: Compost (1X per 4 Yrs, 25% of cost) Insect: Worms (Xen Tari) Pickup Truck Use TOTAL Cultural COSTS Harvest: Harvest - 7X TOTAL Harvest COSTS Interest on Operating Capital @ 5.75% TOTAL OPERATING COSTS/ACRE CASH OVERHEAD: Liability Insurance Office Expense Organic Certification Property Taxes Property Insurance Investment Repairs TOTAL CASH OVERHEAD COSTS/ACRE TOTAL CASH COSTS/ACRE NON-CASH OVERHEAD: Operation Time (Hrs/A) Labor Cost Fuel 0.08 0.11 1.50 0.00 0.00 0.11 0.57 2.37 1 2 19 0 0 2 10 34 2 0 0 0 0 0 7 9 0 0 0 0 0 0 2 3 0 54 89 0 45 43 0 231 0 0 0 2 22 0 0 24 3 56 108 2 67 45 19 300 0.00 0.00 0 0 0 0 0 0 0 0 350 350 2.37 34 9 3 231 374 350 350 12 663 Establishment Cost Fuel Tanks & Pumps Fuel Wagon Hay Barn Land Shop Building Shop Tools Siphon Tubes Equipment TOTAL NON-CASH OVERHEAD COSTS TOTAL COSTS/ACRE 2013 Organic Alfalfa Hay Cost and Returns Study Cash and Labor Costs per Acre Lube & Material Custom/ Repairs Cost Rent Total Cost Your Cost 1 12 10 64 3 13 102 765 Per producing Acre 474 11 3 525 6,061 61 13 17 46 7,210 California Annual Cost Capital Recovery 173 1 0 41 288 4 2 1 6 516 173 1 0 41 288 4 2 1 6 516 1,281 UC Cooperative Extension 14 UC COOPERATIVE EXTENSION California 2013 Table 5. COSTS AND RETURNS PER ACRE TO PRODUCE ORGANIC ALFALFA GROSS RETURNS Alfalfa Hay TOTAL GROSS RETURNS OPERATING COSTS Fertilizer: Compost-Chicken Manure Irrigation: Water Insecticide: Entrust 80W XenTari Custom: Organic Hay Harvest Plant Tissue Analysis (Lab fee) Compost Hauling Compost Spreading Labor: Equipment Operator Labor Non-Machine Labor Machinery: Fuel-Gas Fuel-Diesel Lube Machinery Repair Interest on Operating Capital (5.75%) TOTAL OPERATING COSTS/ACRE NET RETURNS ABOVE OPERATING COSTS CASH OVERHEAD COSTS Liability Insurance Office Expense Organic Certification Property Taxes Property Insurance Investment Repairs TOTAL CASH OVERHEAD COSTS/ACRE TOTAL CASH COSTS/ACRE NON-CASH OVERHEAD COSTS (Capital Recovery) Establishment Cost Fuel Tanks & Pumps Fuel Wagon Hay Barn Land Shop Building Shop Tools Siphon Tubes Equipment TOTAL NON-CASH OVERHEAD COSTS TOTAL COST/ACRE NET RETURNS ABOVE TOTAL COST 2013 Organic Alfalfa Hay Cost and Returns Study Quantity/ Acre Unit Price or Cost/Unit Value or Cost/Acre 7.00 7.00 ton ton 260.00 1,820 1,820 1.00 ton 45.00 42.00 acin 2.12 1.25 2.00 oz lb 42.88 21.54 7.00 0.05 1.00 1.00 acre each ton ton 50.00 35.00 13.00 9.00 1.04 1.50 hrs hrs 14.28 12.60 1.85 0.39 gal gal 4.07 3.84 45 45 89 89 97 54 43 374 350 2 13 9 34 15 19 12 8 2 1 2 12 663 1,157 1 12 10 64 3 13 102 765 173 1 0 41 288 4 2 1 6 516 1,281 539 California UC Cooperative Extension 15 UC COOPERATIVE EXTENSION California 2013 Table 6. MONTHLY CASH COSTS PER ACRE TO PRODUCE ORGANIC ALFALFA Beginning 01-13 Ending 12-13 Cultural: Weed: Harrow Insect: Weevil (Entrust) Irrigate: (water & labor) Fertilizer: Tissue Analysis Fertilize: Compost (1X per 4 Yrs, 25% of cost) Insect: Worms (Xen Tari) Pickup Truck Use TOTAL Cultural COSTS Harvest: Harvest - 7X TOTAL Harvest COSTS Interest on Operating Capital (5.75%) TOTAL OPERATING COSTS/ACRE CASH OVERHEAD Liability Insurance Office Expense Organic Certification Property Taxes Property Insurance Investment Repairs TOTAL CASH OVERHEAD COSTS TOTAL CASH COSTS/ACRE 2013 Organic Alfalfa Hay Cost and Returns Study JAN 13 FEB 13 MAR 13 APR 13 MAY 13 JUN 13 JUL 13 AUG 13 SEP 13 OCT 13 NOV 13 DEC 13 3 TOTAL 2 5 2 2 2 58 2 87 2 18 2 18 45 2 63 2 31 2 18 3 56 108 2 67 45 19 300 0 0 5 0 0 2 0 0 58 50 50 1 138 50 50 1 69 50 50 2 70 50 50 2 116 100 100 3 134 50 50 3 71 350 350 12 663 1 1 10 1 1 1 1 1 1 1 1 56 16 2 67 16 16 16 29 16 0 0 32 3 1 15 20 California 1 2 5 1 2 61 1 34 172 0 32 1 2 72 1 2 72 1 2 118 UC Cooperative Extension 1 2 136 1 2 73 1 1 1 16 1 1 1 1 33 33 1 12 10 64 3 13 102 765 UC COOPERATIVE EXTENSION California 2013 Table 7. RANGING ANALYSIS COST PER ACRE AT VARYING YIELDS TO PRODUCE ORGANIC AFALFA HAY OPERATING COSTS: Cultural Harvest Interest on operating capital @ 5.75% TOTAL OPERATING COSTS/ACRE Total Operating Costs/Ton CASH OVERHEAD COSTS/ACRE TOTAL CASH COSTS/ACRE Total Cash Costs/Ton NON-CASH OVERHEAD COSTS/ACRE TOTAL COSTS/ACRE Total Costs/Ton 5.50 6.00 300 276 11 588 107 102 690 125 516 1,206 219 300 301 12 613 102 102 715 119 516 1,231 205 YIELD (Ton/acre) 6.50 7.00 7.50 300 326 12 638 98 102 740 114 516 1,256 193 300 350 12 663 95 102 765 109 516 1,281 183 300 375 13 688 92 102 790 105 516 1,306 174 8.00 8.50 300 400 13 713 89 102 815 102 516 1,331 166 300 424 14 738 87 102 840 99 516 1,356 160 NET RETURNS PER ACRE ABOVE OPERATING COSTS PRICE ($/Ton) Alfalfa Hay 215 230 245 260 275 290 305 5.50 595 677 760 842 925 1,007 1,090 6.00 677 767 857 947 1,037 1,127 1,217 YIELD (Ton/acre) 6.50 7.00 7.50 760 842 925 857 947 1,037 955 1,052 1,150 1,052 1,157 1,262 1,150 1,262 1,375 1,247 1,367 1,487 1,345 1,472 1,600 8.00 1,007 1,127 1,247 1,367 1,487 1,607 1,727 8.50 1,090 1,217 1,345 1,472 1,600 1,727 1,855 8.00 905 1,025 1,145 1,265 1,385 1,505 1,625 8.50 987 1,115 1,242 1,370 1,497 1,625 1,752 8.00 389 509 629 749 869 989 1,109 8.50 471 599 726 854 981 1,109 1,236 NET RETURNS PER ACRE ABOVE CASH COSTS PRICE ($/Ton) Alfalfa Hay 215 230 245 260 275 290 305 5.50 493 575 658 740 823 905 988 6.00 575 665 755 845 935 1,025 1,115 YIELD (Ton/acre) 6.50 7.00 7.50 657 740 822 755 845 935 852 950 1,047 950 1,055 1,160 1,047 1,160 1,272 1,145 1,265 1,385 1,242 1,370 1,497 NET RETURNS PER ACRE ABOVE TOTAL COSTS PRICE ($/Ton) Alfalfa Hay 215 230 245 260 275 290 305 5.50 -23 59 142 224 307 389 472 6.00 59 149 239 329 419 509 599 2013 Organic Alfalfa Hay Cost and Returns Study YIELD (Ton/acre) 6.50 7.00 7.50 141 224 306 239 329 419 336 434 531 434 539 644 531 644 756 629 749 869 726 854 981 California UC Cooperative Extension 17 UC COOPERATIVE EXTENSION California 2013 Table 8. WHOLE FARM ANNUAL EQUIPMENT, INVESTMENT, AND BUSINESS OVERHEAD COSTS ANNUAL EQUIPMENT COSTS Cash Overhead Yrs Salvage Capital Insur- Yr Description Price Life Value Recovery ance Taxes 13 100 Gal Sprayer WbmATV 5,364 10 949 610 26 32 667 53,423 10 15,780 5,565 283 346 6,194 13 90 HP 4WD Tractor 13 ATV Total 6,640 7 2,519 825 37 46 909 13 Pickup 4WD 3/4 Ton 38,000 7 14,415 4,724 214 262 5,200 13 Springtooth Harrow 2,800 10 495 319 13 16 348 106,227 34,158 12,043 573 702 13,318 53,114 17,079 6,022 287 351 6,659 TOTAL 50% of new cost* *Used to reflect a mix of new and used equipment ANNUAL INVESTMENT COSTS Cash Overhead Description Price Yrs Salvage Capital Insur- Life Value Recovery ance Taxes Repairs Total INVESTMENT Establishment Cost 47,377 3 0 17,316 0 0 0 17,316 Fuel Tanks & Pumps 10,500 20 0 825 43 53 210 1,130 2,500 10 0 320 10 13 50 393 52,500 20 0 4,124 214 263 1,050 5,651 Fuel Wagon Hay Barn Land 6,000,000 40 6,000,000 285,000 0 60,000 0 345,000 Shop Building 60,000 30 0 3,793 245 300 1,200 5,538 Shop Tools 13,000 10 0 1,663 53 65 260 2,041 Siphon Tubes 17,000 20 0 1,335 69 85 340 1,830 6,000,000 314,375 635 60,778 3,110 378,898 TOTAL INVESTMENT 6,202,877 ANNUAL BUSINESS OVERHEAD COSTS Units/ Description Price/ Total Farm Unit Unit Cost 1,000.00 acre 1.35 1,350 Office Expense 990.00 acre 12.00 11,880 Organic Certification 100.00 acre 10.00 1,000 Liability Insurance 2013 Organic Alfalfa Hay Cost and Returns Study California UC Cooperative Extension 18 UC COOPERATIVE EXTENSION California 2013 Table 9. HOURLY EQUIPMENT COSTS COSTS PER HOUR Alfalfa Total Hours Hours Capital Insur- Used Used Recovery ance Taxes Repairs 22 150 2.04 0.09 0.11 1.21 0 1.21 3.44 9 1,600 1.74 0.09 0.11 3.73 16.97 20.70 22.64 13 ATV 22 285 1.45 0.07 0.08 0.82 2.71 3.53 5.13 13 Pickup 4WD 3/4 Ton 57 285 8.29 0.38 0.46 4.17 12.21 16.38 25.50 13 Springtooth Harrow 8 199 0.80 0.03 0.04 0.48 0 0.48 1.36 Yr Description 13 100 Gal Spr WbmATV 13 90 HP 4WD Tractor Cash Overhead Operating Lube & Fuel Total Total Oper. Costs/Hr. UC COOPERATIVE EXTENSION California 2013 Table 10. OPERATIONS WITH MATERIALS AND EQUIPMENT Operation Weed: Harrow Insect: Weevil (Entrust) Operation Month Jan Mar Irrigate - 6 Months Apr Tractor 90 HP 4WD Implement Springtooth Harrow ATV 100 Gal Spr WbmATV May June July Aug Sept Fertilizer: Tissue Analysis Fertilize: Compost (1X per 4 Yrs, 25% of cost) Apr Apr Insect: Worms (Xen Tari) July Pickup Truck Use Harvest - 7X July Apr May June July Aug Sept 2013 Organic Alfalfa Hay Cost and Returns Study ATV 100 Gal Spr WbmATV Pickup 4WD 3/4 Ton California Labor Type/ Material Equipment Operator Labor Equipment Operator Labor Entrust 80W Non-Machine Labor Water Non-Machine Labor Water Non-Machine Labor Water Non-Machine Labor Water Non-Machine Labor Water Non-Machine Labor Water Plant Tissue Analysis Compost - Chicken Compost Hauling Compost Spreading Equipment Operator Labor XenTari Equipment Operator Labor Organic Hay Harvest Organic Hay Harvest Organic Hay Harvest Organic Hay Harvest Organic Hay Harvest Organic Hay Harvest UC Cooperative Extension Rate/ acre 0.10 0.13 1.25 0.25 6.00 0.25 6.00 0.25 6.00 0.25 6.00 0.25 12.00 0.25 6.00 0.05 1.00 1.00 1.00 0.13 2.00 0.68 1.00 1.00 1.00 1.00 2.00 1.00 Unit hour hour oz hour acin hour acin hour acin hour acin hour acin hour acin each ton ton ton hour lb hour acre acre acre acre acre acre 19
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