Dryer Skid Owner’s Manual
DS-1000, DS-1200, DS-1600, DS-1600HD & DS-2500 Models
Model #
Maximum Air Motor Pressure
DS-1000
60 PSI
DS-1200
60 PSI
DS-1600
100 PSI
DS-1600HD
100 PSI
DS-2500
90 PSI
SUPERIOR PERFORMANCE
And Quality In Blast Cleaning Equipment
! WARNING
Read Manual
Failure to read, understand &
follow all safety and operation
procedures in this manual can
cause injury or death. Manuals
that are lost, incomplete, or
damaged, must be replaced
immediately.
Manual # DS1406
www.modublast.com
Ph: (780) 425-5510
Fax: (780) 425-5540
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
T
a b l e
o f
C
o n t e n t s
Important Warnings
3
How it Functions
4
Performance
4
Successful Dryer Operation
5
Operating Instructions
6
Maintenance Instructions
7
Parts List
8
Maintenance Checklist
9
Warranty Information
10
Contact Information
10
2
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
123456
Important Warnings
• DO NOT OPERATE THIS SYSTEM ABOVE MAXIMUM WORKING PRESSURE
(MWP) AND/OR MAXIMUM OPERATING TEMPERATURE (OF) SHOWN ON THE
VESSEL ASME DATAPLATE. THIS ASME CODE VESSEL MUST BE PROTECTED
BY A PRESSURE RELIEF VALVE. Refer to OSHA 1910.169 Par. b, Sub. Par (3)
and ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, UG-125
through UG-136. Also comply with all applicable provincial, state and local
codes.
• DO NOT ATTEMPT TO REMOVE OR REPAIR ANY PART OF THE SYSTEM UNTIL
IT IS COMPLETELY DEPRESSURIZED. SERIOUS PERSONAL INJURY OR
DEATH MAY RESULT IF THIS RULE IS NOT FOLLOWED.
• DO NOT WELD OR GRIND ON VESSEL, THIS WILL MAKE IT UNSAFE TO USE.
(Note: Any alteration to the vessel will void the ASME Code Certification and the
warranty.)
• INSPECT THE VESSEL, INSIDE AND OUT, REGULARLY FOR CORROSION,
DENTS, GOUGES OR LEAKS. IF DAMAGED, REMOVE FROM SERVICE IMMEDIATELY.
• DO NOT TRY TO TIGHTEN A LEAKING COVER. IMMEDIATELY SHUT OFF THE
AIR SUPPLY AND DEPRESSURIZE THE SYSTEM.
• DO NOT ATTEMPT TO REMOVE THE FILL COVER UNTIL THE SYSTEM IS
COMPLETELY DEPRESSURIZED. WHEN THE VESSEL PRESSURE IS REDUCED
TO ZERO, THE FILL COVER CAN BE REMOVED BY HAND. INSTALL A NEW
GASKET AT LEAST ONCE PER YEAR. INSPECT THE FILL COVER AND
SEALING SURFACE FOR DAMAGE SUCH AS CORROSION, CRACKS, OR
DISTORTION. IF THERE IS ANY DAMAGE, REPLACE THE FILL COVER.
REPLACE THE FILL COVER EVERY FOUR YEARS REGARDLESS OF CONDITION.
• USE MOD-U-BLAST AUTHORIZED PARTS ONLY.
• DO NOT USE POWER TOOLS TO TIGHTEN THE NUT ON THE FILL COVER. TOO MUCH
FORCE CAN DISTORT THE FILL COVER AND/OR THE GASKET. IF DAM-AGED BY
OVER-TIGHTENING, THE FILL COVER CAN BLOW OUT AND CAUSE SERIOUS INJURY OR
DEATH. (Note: Tighten the nut until it is snug. When the vessel is pressurized, the pressure on the fill cover will complete the seal.)
• THE USE OF PRODUCTS OTHER THAN MOD-U-BLAST® DESICCANT WILL VOID THE
WARRANTY.
3
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Vertical Dryer Owner’s Manual
How
it
F u n cti o n s
DRY-PRO by MOD-U-BLAST® Single Tower, Deliquescent, Air Dryers are a skid mounted system which includes an aftercooler, a coalescing filter and a single tower dryer filled with desiccant tablets. Wet, warm air enters the aftercooler where it is cooled close to the surrounding temperature, water is then condensed out during this cooling process. The saturated air
and the liquid water pass through a coalescing filter where any oil contaminants from the
compressor are removed and then proceeds to the inlet of the dryer tank. The water and
any solid particles present are separated by gravity and fall to the bottom of the dryer tank.
The air moves up through the desiccant tablets which absorb the moisture from the air before it flows through the dryer outlet. The tablets dissolve gradually as they absorb the moisture. The dissolved desiccant and water, falls into the bottom of the vessel. The dryer must be
drained periodically to remove the accumulated solution. A manual ball valve is installed for
this purpose.__
Performance
DRY-PRO by MOD-U-BLAST® Dryer Skids are rated as follows:
1000 CFM (DS-1000) - 1200 CFM (DS-1200) - 1600 CFM (DS-1600) - 1750 CFM (DS-1600HD) -2500
CFM (DS-2500) at 100 PSI. Approach temperatures will vary with changes to the inlet conditions (flow, pressure, temperature) and the ambient temperature. The dew point out of the
dryer tower is directly related to the inlet temperature entering the dryer vessel. The lower the
inlet temperature, the lower the dew point of the outlet air.
The aftercooler maximum inlet temperature is 250° F. When using
MOD-U-BLAST® desiccant, the inlet temperature to the dryer tower should not exceed 100° F.
CFM SPECIFICATIONS - CFM (Cubic Feet Per Minute)
Model
100 PSI
125 PSI
DS-1000
1000 PSI
1200
1400
DS-1200
1200 PSI
1400
1600
DS-1600
1600 PSI
1900
2000
DS-1600 HD
1750
2100
2500
DS-2500
2500
3000
3500
4
150 PSI
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
S u cc e s s f u l D r y e r O p e r a ti o n
1
2
Warm Weather
Run the aftercooler fan at maximum rated pressure.
Cold Weather
After the dryer package has warmed up under load, adjust the fan motor pressure regulator to provide a
discharge temperature above freezing. (0 degrees C)
3
Draining
4
Air Motor
5
Filter, Regulator, lubricator (FRL)
6
Ball Valve
7
Drain the air dryer and coalescing filter twice daily or keep drain valves open slightly during operation.
Always blow down all drains on shutdown.
Use a light grade oil (ATF) and set the lubricator to supply 1—2 drops per minute.
Drain the air filter and fill the lubricator as required, checking it twice daily.
Open the Inlet ball valve slowly on start-up to avoid collapsing the coalescing element (s).
Water Separator (if equipped)
Can remove up to 90% of the water in your system prior to the desiccant tank. Make sure the separator is
always draining, clean separator bowl and check the drain monthly.
Aftercooler
1
Air cooled aftercoolers are built for operation with maximum pressure of 250psi and a maximum temperature of 350 degrees F. (176 degrees C.)
2
Consideration should be given to the location so that fan motors are not subject to extreme temperatures.
3
Aftercoolers can be used in below 0 degrees C temperatures. NOTE: The fan motor should be regulated
so that the aftercooler temperature gauge reads above 0 degrees C to avoid freezing the core assembly.
The aftercooler has a drain valve installed in cold weather climate areas and should be drained daily.
5
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
O p e r a ti o n
DESICCANT:
See below for desiccant refilling.
Return to
Table of Contents
IMPORTANT !
Our DRY-PRO by MOD-U-BLAST® Dryer Skids are
shipped with the desiccant installed. The desiccant
will NOT be installed if the unit is being shipped overseas at which point the proper amount of desiccant
will be shipped with the dryer and must be installed
before using the system.
IMPORTANT !
LUBRICATOR OIL:
Our DRY-PRO by MOD-U-BLAST® Dryer Skids are
Check oil level in lubricator regularly and shipped WITHOUT the lubricator oil installed. Lubricaadd oil as required.
tor oil (ATF) MUST BE INSTALLED before
using the system.
(Automatic Transmission Fluid)
FAILURE TO MAINTAIN OIL LEVEL WILL CAUSE THE FAN MOTOR TO SEIZE
START UP PROCEDURES:
Connect your compressor (fittings not included) to the DRY-PRO Dryer inlet, start compressor,
then SLOWLY open the ball valve to pressurize the dryer. Make sure that the DRY-PRO Dryer
Skid is not subjected to sudden air surges. Always open the valves slowly to permit gradual air
pressure between the Dryer and the compressor.
*Check the maximum regulator pressure shown on cover page of this manual
to ensure proper aftercooler performance.
The DRY-PRO Dryer Skids requires certain procedures to ensure best performance:
1. DAILY DRAINING
The desiccant and water solution in the bottom of the dryer should be drained often. The
manual drain valve is installed on the dryer, must be opened at least once every 4 to 8 hours
to drain the dryer. The dryer will require draining more often on humid days.
*If the dryer is not drained regularly, it may become flooded and the accumulated
liquid WILL enter the air system.*
2. REFILLING THE DRYER WITH DESICCANT
During the drying process, the desiccant tablets dissolve slowly. The desiccant consumption
rate is dependent on several factors, such as inlet temperature, flow and pressure. To check
the level of the desiccant, look into the sight window, if you can’t see the desiccant tablets
then the tank has to be refilled to ensure peak dryer performance.
6
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
Maintenance Procedures
Danger: Never perform any maintenance
Warning: Maintenance procedures are
to be performed by experienced qualified
personnel only, Failure to perform maintenance
procedures correctly at the intervals specified
below can lead to performance problems and
equipment failure, and will void the equipment
warranty.
or attempt to open the Dryer Skid in any way
while it is pressurized. The violent release of
compressed air and propelled objects will
cause serious injury or death.
Warning: Make sure the desiccant level is below the outlet pipe. Do NOT overfill the vessel. Space
must be left to allow for the fill cover to be installed.
Maintenance Schedule
Procedure to be Performed
Maintenance Interval
Check Dessicant Level
Every 8 Hours of Use
Check Oil Level In Lubricator
Every 8 Hours of Use
Clean Aftercooler Core
Every 8 Hours of Use
Fan Shroud, Fan & Motor
Every 8 Hours of Use
Internal Cleaning
Yearly
Coalescing Filter (if equipped)
Every 6 Months
Moisture Separator (if equipped)
Monthly
Fill Cover Inspection
Every 4 years
Look into the sight window, if the desiccant is not visible then top it off. Check the operation of all equipment installed before and after the DRY-PRO dryer.
Verify that there is sufficient amount of oil in the lubricator and add oil as needed. ATF only (Automatic
Transmission Fluid)
The core should be cleaned regularly. Accumulation of dirt or oils will greatly reduce the efficiency of
the aftercooler. Dirt can be removed by blowing the core off with compressed air. If the core becomes
coated with oil particles, it can be steam cleaned.
Dirt and grease should be removed from these parts using the same directions as the core cleaning.
Rusty or corroded surfaces should be sanded clean and repainted.
Once a year piping should be disconnected and a degreasing agent circulated through the unit to remove sludge from internal tube surfaces to return the unit to full capacity.
Check the condition of the oil removal filter element every 6 months and change annually. Some filters
have a differential pressure indicator and when the RED button pops up in the indicator it is time to
replace the element. When replacing the element make sure to clean and inspect the drain port.
Clean separator bowl and check drain monthly
Inspect the fill cover and sealing surface. Should there be damage, replace the cover. Replace the fill
cover every 4 years regardless of condition. The gasket should be replaced at least once a year.
Check the sealing surface of the opening. If it has dirt or rust on it, then it must be cleaned before
installing the fill cover.
Install the fill cover and gasket. Tighten the nut on the fill cover until it is snug. Over tightening will cause
damage gasket. The fill cover will seal when the vessel is pressurized.
Adding Desiccant
Shut down the air compressor and open the drain valve to allow the dryer to depressurize completely.
Loosen the nut on the fill cover. Push on the fill cover. Once the seal is broken, remove the fill cover from
the dryer. Add the amount of desiccant needed to restore to the maximum level.
7
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
Return to
Table of Contents
Parts List
Description
Stock # DS-1000 DS-1200 DS-1600
QTY
QTY
QTY
DS-1600HD DS-2500
QTY
QTY
Gasket for 4”x6” Fill Cover
22618
1
1
1
1
1
Fill Cover, 4” x 6”
22619
1
1
1
1
1
Sight Glass
SP-A-28905
1
1
1
1
1
Manual Drain Valve for Tank 1”
NPT
65-800
1
1
1
1
1
1
1
1
Pressure Relief Valve 1” @ 150
PSI
51810-150
Pressure gauge - 160 PSI
DESICCANT
55415
1
1
1
1
1
MOD-U-BLAST® Desiccant, 50 LB
BAG
79000
24
30
40
48
72
1
1
D r y e r O p ti o n s
Model #
Coalescer
Moisture Separator
Desiccant Required
DS-1000
DSC-1200
SP-MS1700
1200lbs
DS-1200
DSC-1200
SP-MS1700
1500 lbs
DS-1600
DSC-1600
SP-MS1700
2000 lbs
DS-1600 HD
DSC-1600
SP-MS1700
2400lbs
DS-2500
TBD
TBD
3600lbs
Parts Ordering:
1-800-661-3842
8
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
Maintenance Checklist
DATE
Service Completed
9
Copyright© 2014 Mod-U-Blast®, All Rights Reserved
Dryer Skid Owner’s Manual
Warranty
Mod-U-Blast equipment is covered by a one (1) year warranty against defects in material and workmanship
starting from the purchase date. This covers the equipment as well as all major components.
This warranty does not apply to abnormal use of the equipment or parts. Parts considered consumables are not
covered by warranty.
Claims will be honored only if the warranty card is returned within a period of two (2) months from the factory
shipping date.
The card can be returned to your Mod-U-Blast salesperson or mailed to the address on the below.
In the event of failure of this equipment
please contact a Mod-U-Blast service centre
or call (780) 425-5510.
403 - 69 Avenue NW
Edmonton, Alberta
Canada
T6P 0C2
PH: (780) 425-5510
FAX: (780) 425-5540
10
Copyright© 2014 Mod-U-Blast®, All Rights Reserved